BioCut SterilCut S28 Manual de usuario

BandSaw UserManual

SterilCut S28

8219 W. Bradley Road

Milwaukee, Wisconsin 53223

Phone: 262-946-1052

Fax: 262-946-1056

www.biocutsystems.com

WI-108 SterilCut S28 Band Saw User Manual Revision August 27 2019 1

reproduced or transmitted in any form or by any means including: electronic,

photocopying, mechanical, or otherwise. This document may not be translated into other

languages without BioCut’s express written approval. The contents of this document are

strictly confidential and are subject to amendment or revision without notice.

8219 W. Bradley Road

Milwaukee, Wisconsin 53223

Phone: 262-946-1052

Fax: 262-946-1056

www.biocutsystems.com

WI-108 SterilCut S28 Band Saw User Manual Revision August 27 2019 2 
 
 
Table of Contents 
Statement of Intent............................................................................................................................................3 
LIABILITY DISCLAIMER ...................................................................................................................................3 
Warranty Statement...........................................................................................................................................3 
Safety Symbols
...................................................................................................................................................4 
Warnings...........................................................................................................................................................4 
Safety Precautions ............................................................................................................................................5 
Introduction........................................................................................................................................................6 
Applications and Uses............................................................................................................................6 
Component Identification .......................................................................................................................7 
Operation ..........................................................................................................................................................8 
Site Preparations
.....................................................................................................................................8 
Unpacking..............................................................................................................................................8 
Assembly Procedure..............................................................................................................................9 
Installation of Optional Parts ................................................................................................................15 
Band Saw Adjustments........................................................................................................................17 
Production Operation...........................................................................................................................22 
Maintenance....................................................................................................................................................23 
Daily Cleaning......................................................................................................................................23 
Decommissioning.................................................................................................................................23 
Routine Maintenance...........................................................................................................................24 
Troubleshooting...................................................................................................................................25 
Shipping ..........................................................................................................................................................26 
Physical Specifications....................................................................................................................................26 
Utility Requirements ........................................................................................................................................26 
Performance....................................................................................................................................................26 
Safety Features
 ................................................................................................................................................27 
 
 
 
 
 
 
 
 
 

WI-108 SterilCut S28 Band Saw User Manual Revision August 27 2019 3

Statement of Intent

THIS MANUAL CONTAINS THE INSTRUCTIONS NECESSARY TO OPERATE THE STERILCUT LINE

OF BAND SAWS SAFELY AND IN ACCORDANCE WITH ITS FUNCTION AND INTENDED USE. TO

AVOID POTENTIAL SERIOUS INJURY TO THE USER AND/OR DAMAGE TO THIS DEVICE, THE USER

MUST READ THIS OPERATING MANUAL THOROUGHLY AND BE FAMILIAR WITH ITS CONTENTS

PRIOR TO USING THIS EQUIPMENT. THE ILLUSTRATIONS IN THIS MANUAL ARE FOR EXAMPLE

PURPOSES AND MAY NOT REFLECT THE EXACT SETUP OF YOUR PRODUCT.

LIABILITY DISCLAIMER

Purchaser assumes all liability for unsafe operation of the SterilCut line of Band Saws. Misuse of this machine

may result in damage to the machine or cause injury or death to the operator. BioCut is not liable for death,

injuries to persons or property, or incidental, consequential, contingent or special damages arising from the

use of the product.

Warranty Statement

The Warranty for the SterilCut line of Band Saws is provided in the Master Agreement Terms and Conditions

and nothing in this document alters the stated warranty. THERE ARE NO IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE TERMS SHALL BE LIMITED

IN DURATION TO THE APPLICABLE PERIOD OF WARRANTY SET FORTH ON THIS PAGE. THE

PURCHASER’S ONLY REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY

WARRANTY ON BIOCUT ARE THOSE SET FORTH IN THE MASTER AGREEMENT. IN NO EVENT WILL

BIOCUT, OR ANY COMPANY AFFILIATED WITH BIOCUT, BE LIABLE FOR INCIDENTAL OR

CONSEQUENTIAL DAMAGES

Please note that maintenance and cleaning of this product must be carried out by a trained and qualified

individual. The failure to do so will void the product warranty.

WI-108 SterilCut S28 Band Saw User Manual Revision August 27 2019 4

Safety Symbols

PROHIBITED: This symbol indicates an action that is strictly prohibited. The

prohibited action should never be carried out, under any circumstances.

CAUTION: This symbol indicates a warning or precaution related to safety.

Please read and understand the text and use the equipment safely.

ACTION: This symbol indicates instruction that requires an action. Please follow

the instructions carefully.

IMPORTANT: This symbol indicates that review of the following instructions is

required.

Warnings

WHEN UNIT IS RECEIVING POWER, THE BLADE CAN RUN: Never place any

body part on or near the SterilCut S28 blade while the unit is plugged in. Doing

so may result in injury or death.

PROHIBITED: Always unplug the SterilCut S28 before disassembly, changing

blades, or performing maintenance, cleaning or repair.

PROHIBITED: Never attempt to operate the SterilCut S28 if any part of the

system has been damaged.

WARNING: The SterilCut S28 may be operated by trained and experienced

personnel only. If you are not familiar with the safe operation of the SterilCut S28,

do not use until proper training has been completed.

PROHIBITED: Do not operate machine without blade guard and lower catch tray

in place.

PROHIBITED: Do not use the SterilCut S28 for any other purpose than it’s

intended use.

PROHIBITED: Do not operate the SterilCut S28 with loose or baggy clothing.

Confine long hair. Non-slip footwear or anti-skid flooring are recommended.

WI-108 SterilCut S28 Band Saw User Manual Revision August 27 2019 5

Safety Precautions

CAUTION: Read and understand all instructions before uncrating,

commissioning and operating the SterilCut S28.

CAUTION: Ensure that the Foot Pedal(s) is not depressed before plugging in the

SterilCut S28.

CAUTION: Wear ANSI or CE approved safety glasses or face shield while

operating the SterilCut S28. Always wear proper cut resistant gloves while

operating the SterilCut S28.

CAUTION: Only use GFCI circuitry with the SterilCut S28.

CAUTION: Only use BioCut approved replacement parts.

CAUTION: When operating the SterilCut S28 always maintain a balanced stance

so you do not fall into the blade. Do not use excessive force when operating. Do

not overreach into the cutting area.

CAUTION: Keep hands out of the line of the saw blade. Maintain a safe distance

from the saw blade when operating. Use a push stick when required. Do not reach

around or over the saw blade.

CAUTION: Remove loose items, tools, and unnecessary material from the work

area before operating the SterilCut S28.

Introduction

WI-108 SterilCut S28 Band Saw User Manual Revision August 27 2019 6

The SterilCut line of Band Saws has been designed to be clean room compatible. The removable and

interchangeable parts of the SterilCut line of Band Saws aid in the cleaning and assembly processes. Minimal

controls simplify the operation of the Band Saw. A foot pedal is used to start and stop the saw. Applying pressure

on the foot pedal starts the saw and releasing pressure allows for a quick stop of the saw’s rotation (via motor

assisted breaking). Additionally, an optional start/stop push button can be included, which reduces the risk of

bodily injury.

Applications and Uses

Applications include:

Medical Device PartCutting

Human or Animal Bone Cutting/Sawing

Wet or Dry Material Cutting

Introduction

WI-108 SterilCut S28 Band Saw User Manual Revision August 27 2019 7

Component Identification

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

S11834

PLATE, BLADE HOUSING FIXTURE, BS

S11793

HOUSING, BLADE, BS

S11794

ECCENTRIC, BS

S11829

BAR, GUIDE, BS

S11796

WHEEL, TENSION, BS

S11795

WHEEL, DRIVE, BS

S11949

CARRIER, BS

S11956

COVER, BLADE HOUSING RH, BS

S11824

MOUNT, GUIDE, BS

S12025

TRAY, CATCH, BS

S11872

GUARD, BLADE, BS

S11833

PLATE, TABLE, BS

S11823

TABLE, BS

P10973

INSERT, TABLE, BS

H10510

BEARING, BS

P10974

SCRAPER, BS

S11828

HUB, DRIVE SHAFT, BS

WI-108 SterilCut S28 Band Saw User Manual Revision August 27 2019 8

Site Preparations

Consideration should be given to the location where the SterilCut S28 is to be installed. Avoid uneven or

unstable locations as well as high traffic areas. Provide enough space around the Band Saw to allow

adequate access for maintenance and repair.

Unpacking

Before unpacking, examine the packing case carefully for signs of damage. If any damage is detected,

contact the carrier. If the packing case is intact, remove the shipping enclosure. The SterilCut S28 may

come in more than one packaging unit.

The following recommendations are for all units that have been shipped:

Before transporting the SterilCut S28 to the installation site, remove all shipping enclosures to gain

access to safe lifting locations. Leave all wrappings on the SterilCut S28 until it is in the final position, this

avoids scratches and damage to the external facade.

Ensure that there is a clear path to move the SterilCut S28 from the shipping dock to the final installation

site. The SterilCut S28 weighs approximately 155 pounds and will require proper lifting techniques.

Once the SterilCut S28 has been moved to its proper position, ensure the stability of the device on the

platform that it will be used on. Contact BioCut for custom table options.

Remove the wrappings covering the stainless steel base and corresponding parts.

CAUTION: Read all instructions before uncrating, commissioning and operating

the SterilCut S28.

ATTENTION Before moving or installing the SterilCut S28, those responsible must read the

Introduction and Installation sections of this manual.

Operation

WI-108 SterilCut S28 Band Saw User Manual Revision August 27 2019 9

Assembly Procedure

1. Ensure all SterilCut S28 components are accounted for and cleaned before assembly. (Per Bill of Materials,

Pg. 7)

2. Locate the Table on the Motor Housing using the Table Plate and engage by sliding forward on the screw

shoulders.

3. Place Table Insert into locating hole in table.

4. Bring the Blade Housing to its position on the Blade Housing Fixture Plate and lock it in by maneuvering up

and to the right. This allows the Blade Housing to rest on the shoulder screws of the Blade Housing Fixture

Plate.

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