Bin Master GWR-2000 Manual de usuario

Operating Instructions

TDR sensor for continuous level

measurement of bulk solids

GWR-2000

4-20 mA/HART - two-wire

Rod and cable probe

Document ID: 41829

925-0345 Rev A

Contents

GWR-2000 • 4-20 mA/HART - two-wire

41829-EN-160518

Contents

1 About this document

1.1 Function ........................................................................................................................... 4

1.2 Target group ..................................................................................................................... 4

1.3 Symbols used................................................................................................................... 4

2 For your safety

2.1 Authorised personnel ....................................................................................................... 5

2.2 Appropriate use................................................................................................................ 5

2.3 Warning about incorrect use............................................................................................. 5

2.4 General safety instructions............................................................................................... 5

2.5 CE conformity................................................................................................................... 5

2.6 NAMUR recommendations .............................................................................................. 6

2.7 Environmental instructions ............................................................................................... 6

3 Product description

3.1 Conguration.................................................................................................................... 7

3.2 Principle of operation........................................................................................................ 8

3.3 Packaging, transport and storage..................................................................................... 9

3.4 Accessories and replacement parts ................................................................................. 9

4 Mounting

4.1 General instructions ....................................................................................................... 12

4.2 Mounting instructions ..................................................................................................... 13

5 Connecting to power supply

5.1 Preparing the connection ............................................................................................... 18

5.2 Connecting..................................................................................................................... 19

5.3 Wiring plan, single chamber housing.............................................................................. 21

5.4 Wiring plan, double chamber housing ............................................................................ 21

5.5 Wiring plan, Ex-d-ia double chamber housing................................................................ 23

5.6 Double chamber housing with DISADAPT ..................................................................... 25

5.7 Wiring plan - version IP 66/IP 68, 1 bar........................................................................... 26

5.8 Supplementary electronics............................................................................................. 26

5.9 Switch-on phase............................................................................................................. 27

6 Set up with the display and adjustment module

6.1 Insert display and adjustment module............................................................................ 28

6.2 Adjustment system......................................................................................................... 29

6.3 Parameter adjustment - Quick setup .............................................................................. 31

6.4 Parameter adjustment - Extended adjustment................................................................ 31

6.5 Saving the parameter adjustment data........................................................................... 47

7 Setup with PACTware

7.1 Connect the PC.............................................................................................................. 48

7.2 Parameter adjustment with PACTware............................................................................ 49

7.3 Set up with the quick setup............................................................................................. 50

7.4 Saving the parameter adjustment data........................................................................... 51

8 Set up with other systems

8.1 DD adjustment programs ............................................................................................... 52

8.2 Field Communicator 375, 475 ........................................................................................ 52

9 Diagnostics and servicing

925-0345 Rev A

Contents

GWR-2000 • 4-20 mA/HART - two-wire

41829-EN-160518

9.1 Maintenance .................................................................................................................. 53

9.2 Diagnosis memory ......................................................................................................... 53

9.3 Status messages............................................................................................................ 54

9.4 Rectify faults................................................................................................................... 58

9.5 Exchanging the electronics module................................................................................ 60

9.6 Exchange or shorten cable/rod ...................................................................................... 61

9.7 Software update ............................................................................................................. 63

9.8 How to proceed if a repair is necessary.......................................................................... 64

10 Dismount

10.1 Dismounting steps.......................................................................................................... 65

10.2 Disposal ......................................................................................................................... 65

11 Supplement

11.1 Technical data ................................................................................................................ 66

11.2 Dimensions .................................................................................................................... 78

11.3 Industrial property rights................................................................................................. 84

11.4 Trademark ...................................................................................................................... 84

Safety instructions for Ex areas

TakenoteoftheExspecicsafetyinstructionsforExapplications.

These instructions are attached as documents to each instrument

with Ex approval and are part of the operating instructions manual.

Editing status: 2016-04-13

925-0345 Rev A

1 About this document

GWR-2000 • 4-20 mA/HART - two-wire

41829-EN-160518

1 About this document

1.1 Function

This operating instructions manual provides all the information you

need for mounting, connection and setup as well as important instruc-

tionsformaintenanceandfaultrectication.Pleasereadthisinforma-

tion before putting the instrument into operation and keep this manual

accessible in the immediate vicinity of the device.

1.2 Target group

This operating instructions manual is directed to trained specialist

personnel.The contents of this manual should be made available to

these personnel and put into practice by them.

1.3 Symbols used

Information, tip, note

This symbol indicates helpful additional information.

Caution: If this warning is ignored, faults or malfunctions can result.

Warning: If this warning is ignored, injury to persons and/or serious

damage to the instrument can result.

Danger: If this warning is ignored, serious injury to persons and/or

destruction of the instrument can result.

Ex applications

This symbol indicates special instructions for Ex applications.

•List

The dot set in front indicates a list with no implied sequence.

→ Action

This arrow indicates a single action.

1 Sequence of actions

Numbers set in front indicate successive steps in a procedure.

Battery disposal

This symbol indicates special information about the disposal of bat-

teries and accumulators.

925-0345 Rev A

2 For your safety

GWR-2000 • 4-20 mA/HART - two-wire

41829-EN-160518

2 For your safety

2.1 Authorised personnel

All operations described in this operating instructions manual must

be carried out only by trained specialist personnel authorised by the

plant operator.

During work on and with the device the required personal protective

equipment must always be worn.

2.2 Appropriate use

VEGAFLEX 82 is a sensor for continuous level measurement.

Youcannddetailedinformationabouttheareaofapplicationin

chapter "Product description".

Operational reliability is ensured only if the instrument is properly

usedaccordingtothespecicationsintheoperatinginstructions

manual as well as possible supplementary instructions.

2.3 Warning about incorrect use

Inappropriate or incorrect use of the instrument can give rise to

application-specichazards,e.g.vesseloverllordamagetosystem

components through incorrect mounting or adjustment. Also the pro-

tectivecharacteristicsoftheinstrumentcanbeinuenced.

2.4 General safety instructions

This is a state-of-the-art instrument complying with all prevailing

regulations and guidelines.The instrument must only be operated in a

technicallyawlessandreliablecondition.Theoperatorisresponsible

for the trouble-free operation of the instrument.

During the entire duration of use, the user is obliged to determine the

compliance of the necessary occupational safety measures with the

current valid rules and regulations and also take note of new regula-

tions.

The safety instructions in this operating instructions manual, the na-

tional installation standards as well as the valid safety regulations and

accident prevention rules must be observed by the user.

For safety and warranty reasons, any invasive work on the device

beyond that described in the operating instructions manual may be

carried out only by personnel authorised by the manufacturer. Arbi-

traryconversionsormodicationsareexplicitlyforbidden.

The safety approval markings and safety tips on the device must also

be observed.

2.5 CE conformity

ThedevicefullsthelegalrequirementsoftheapplicableECguide-

lines.ByaxingtheCEmarking,weconrmsuccessfultestingofthe

product.

925-0345 Rev A

2 For your safety

GWR-2000 • 4-20 mA/HART - two-wire

41829-EN-160518

YoucanndtheCECerticateofConformityinthedownloadsection

of our homepage.

Electromagnetic compatibility

Instruments in four-wire or Ex-d-ia version are designed for use in an

industrial environment. Nevertheless, electromagnetic interference

from electrical conductors and radiated emissions must be taken into

account, as is usual with class A instruments according to EN 61326-

1.Iftheinstrumentisusedinadierentenvironment,theelectromag-

netic compatibility to other instruments must be ensured by suitable

measures.

2.6 NAMUR recommendations

NAMUR is the automation technology user association in the process

industry in Germany. The published NAMUR recommendations are

acceptedasthestandardineldinstrumentation.

ThedevicefullstherequirementsofthefollowingNAMURrecom-

mendations:

•NE 21 – Electromagnetic compatibility of equipment

•NE 43 – Signal level for malfunction information from measuring

transducers

•NE53–Compatibilityofelddevicesanddisplay/adjustment

components

•NE107–Self-monitoringanddiagnosisofelddevices

For further information see www.namur.de.

2.7 Environmental instructions

Protection of the environment is one of our most important duties.

That is why we have introduced an environment management system

with the goal of continuously improving company environmental pro-

tection.Theenvironmentmanagementsystemiscertiedaccording

to DIN EN ISO 14001.

Pleasehelpusfullthisobligationbyobservingtheenvironmental

instructions in this manual:

•Chapter "Packaging, transport and storage"

•Chapter "Disposal"

925-0345 Rev A

3 Product description

GWR-2000 • 4-20 mA/HART - two-wire

41829-EN-160518

3 Product description

3.1 Conguration

Thetypelabelcontainsthemostimportantdataforidenticationand

use of the instrument:

Fig. 1: Layout of the type label (example)

1 Instrument type

2 Product code

3 Approvals

4 Power supply and signal output, electronics

5 Protection rating

6 Probe length

7 Process and ambient temperature, process pressure

8 Material, wetted parts

9 Hardware and software version

10 Order number

11 Serial number of the instrument

12 Symbol of the device protection class

13 ID numbers, instrument documentation

14 Reminder to observe the instrument documentation

15 NotiedauthorityforCEmarking

16 Approval directives

The type label contains the serial number of the instrument. With it

youcanndthefollowinginstrumentdataonourhomepage:

•Product code (HTML)

•Delivery date (HTML)

•Order-specicinstrumentfeatures(HTML)

•Operating instructions and quick setup guide at the time of ship-

ment (PDF)

•Order-specicsensordataforanelectronicsexchange(XML)

•Testcerticate(PDF)-optional

Go to www.vega.com "VEGATools" and "Instrument search". Enter

the serial number.

Alternatively, you can access the data via your smartphone:

•Download the smartphone app "VEGATools" from the "Apple App

Store" or the "GooglePlayStore"

Type label

Serial number - Instru-

ment search

925-0345 Rev A

3 Product description

GWR-2000 • 4-20 mA/HART - two-wire

41829-EN-160518

•Scan the Data Matrix code on the type label of the instrument or

•Enter the serial number manually in the app

This operating instructions manual applies to the following instrument

versions:

•Hardware from 1.0.0

•Software from 1.2.0

•OnlyforinstrumentversionswithoutSILqualication

The instrument and the electronics version can be determined via the

product code on the type label as well as on the electronics.

•Standard electronics:Type FX80H.-

The scope of delivery encompasses:

•Sensor

•Documentation

– Quick setup guide

– Testcerticatemeasuringaccuracy(optional)

– Supplementary instructions "GSM/GPRSradiomodule"

(optional)

– Supplementary instructions manual "Heating for display and

adjustment module" (optional)

– Supplementary instructions manual "Plug connector for con-

tinuously measuring sensors" (optional)

– Ex-specic"Safety instructions" (with Ex versions)

– Ifnecessary,furthercerticates

3.2 Principle of operation

The VEGAFLEX 82 is a level sensor with cable or rod probe for con-

tinuous level measurement, suitable for applications in bulk solids.

High frequency microwave pulses are guided along a steel cable or

a rod. Upon reaching the product surface, the microwave pulses are

reected.Therunningtimeisevaluatedbytheinstrumentandoutput-

ted as level.

Probe end tracking

To increase sensitivity, the probe is equipped with probe end tracking.

In bulk solids with a low dielectric constant, this function is very help-

ful.This is the case, for example, in plastic granules, packing chips or

invesselswithuidizedproducts.

Between a dielectric constant of 1.5 and 3, the function switches on, if

required. As soon as the level echo can no longer be detected, probe

end tracking is automatically activated. The measurement is contin-

ued with the last calculated dielectric constant.

The accuracy thus depends on the stability of the dielectric constant.

If you measure a medium with a dielectric constant below 1.5, probe

end tracking is always active. In this case, you have to enter the

Scope of this operating

instructions manual

Versions

Scope of delivery

Application area

Functional principle -

level measurement

925-0345 Rev A

3 Product description

GWR-2000 • 4-20 mA/HART - two-wire

41829-EN-160518

dielectric constant of the bulk solid. A stable dielectric constant is very

important here.

3.3 Packaging, transport and storage

Your instrument was protected by packaging during transport. Its

capacity to handle normal loads during transport is assured by a test

based on ISO 4180.

The packaging of standard instruments consists of environment-

friendly, recyclable cardboard. For special versions, PE foam or PE

foil is also used. Dispose of the packaging material via specialised

recycling companies.

Transport must be carried out in due consideration of the notes on the

transport packaging. Nonobservance of these instructions can cause

damage to the device.

The delivery must be checked for completeness and possible transit

damage immediately at receipt. Ascertained transit damage or con-

cealed defects must be appropriately dealt with.

Up to the time of installation, the packages must be left closed and

stored according to the orientation and storage markings on the

outside.

Unless otherwise indicated, the packages must be stored only under

the following conditions:

•Not in the open

•Dry and dust free

•Not exposed to corrosive media

•Protected against solar radiation

•Avoiding mechanical shock and vibration

•Storage and transport temperature see chapter "Supplement -

Technicaldata-Ambientconditions"

•Relative humidity 20 … 85 %

3.4 Accessories and replacement parts

The display and adjustment module PLICSCOM is used for measured

value indication, adjustment and diagnosis. It can be inserted into the

sensor and removed at any time.

Youcanndfurtherinformationintheoperatinginstructions"Display

andadjustmentmodulePLICSCOM" (Document-ID 27835).

The interface adapter VEGACONNECT enables the connection of

communication-capable instruments to the USB interface of a PC. For

parameter adjustment of these instruments, the adjustment software

PACTware with VEGA-DTM is required.

Youcanndfurtherinformationintheoperatinginstructions"Interface

adapterVEGACONNECT" (Document-ID 32628).

Packaging

Transport

Transport inspection

Storage

Storage and transport

temperature

PLICSCOM

VEGACONNECT

925-0345 Rev A

3 Product description

GWR-2000 • 4-0 mA/HART - two-wire

41829-EN-160518

The VEGADIS 81 is an external display and adjustment unit for VEGA

plics®sensors.

For sensors with double chamber housing the interface adapter

"DISADAPT" is also required for VEGADIS 81.

Youcanndfurtherinformationintheoperatinginstructions"VE-

GADIS81" (Document-ID 43814).

The adapter "DISADAPT" is an accessory part for sensors with dou-

ble chamber housings. It enables the connection of VEGADIS 81 to

the sensor housing via an M12 x 1 plug.

Youcanndfurtherinformationinthesupplementaryinstructions

"AdapterDISADAPT" (Document-ID 45250).

VEGADIS 82 is suitable for measured value indication and adjustment

of sensors with HART protocol. It is looped into the 4 … 20 mA/HART

signal cable.

Youcanndfurtherinformationintheoperatinginstructions"VE-

GADIS82" (Document-ID 45300).

PLICSMOBILE T61 is an external GSM/GPRS radio unit for transmis-

sion of measured values and for remote parameter adjustment of

plics®sensors. Adjustment is carried out via PACTware/DTM and the

integrated USB connection.

Youcanndfurtherinformationinthesupplementaryinstructions

"PLICSMOBILET61" (Document-ID 37700).

The protective cover protects the sensor housing against soiling and

intense heat from solar radiation.

Youwillndadditionalinformationinthesupplementaryinstructions

manual "Protective cover" (Document-ID 34296).

Screwedangesareavailableindierentversionsaccordingtothe

following standards: DIN 2501, EN 1092-1, BS 10, ASME B 16.5,

JIS B 2210-1984, GOST 12821-80.

Youcanndadditionalinformationinthesupplementaryinstructions

manual "FlangesaccordingtoDIN-EN-ASME-JIS".

The electronics module VEGAFLEX series 80 is a replacement part

forTDRsensorsofVEGAFLEXseries80.Thereisadierentversion

available for each type of signal output.

Youcanndfurtherinformationintheoperatinginstructionsmanual

"ElectronicsmoduleVEGAFLEXseries80".

The display and adjustment module can be optionally replaced by a

display and adjustment module with heating function.

You can use this display and adjustment module in an ambient tem-

perature range of -40 … +70 °C.

Youcanndfurtherinformationintheoperatinginstructions"Display

and adjustment module with heating" (Document-ID 31708).

VEGADIS 81

DISADAPT

VEGADIS 82

PLICSMOBILE T61

Protective cap

Flanges

Electronics module

Display and adjustment

module with heating

925-0345 Rev A

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