Big Joe CB22 Manual de usuario

OPERATOR’S MANUAL

Big Lift LLC

www.bigjoeforklifts.com BL-COUNTERBALANCE-1016

08/02/2018

COUNTER-

BALANCE

LIFT TRUCK

FOREWORD

As a lifttruck operator, you are respon-

sible for a machine that is useful, pow-

erful, and can be hazardous if not

operated as described. Your Big Joe

truck may weigh more than some cars,

depending on the model. Observing

and practicing the safety warnings in

this manual cannot be overempha-

sized.Justknowingthewarnings,how-

ever, is no substitute for common

sense. Using your common sense will,

in almost all cases, prevent accidents.

Think of the truck as your own. In this

way you will learn its capabilities and

limitations.

This manual is intended to remain with

the truck at all times as a handy refer-

enceguidetooperation.Detailedmain-

tenance procedures are found in the

parts and service manual for the spe-

cific truck model, and are to be per-

formed only by a qualified technician.

For further information on obtaining a

completepartsandservicemanual,see

page 25 of this manual.

The operator who knows his truck will

learntospotproblemsastheydevelop.

Thisisaccomplishedby performingthe

Daily Checks and reporting any prob-

lems to the designated authority.

TABLE OF CONTENTS

SAFETY SYMBOLS..............................................................................................2

GENERAL DESCRIPTION....................................................................................2

NAME PLATE AND WARNING DECAL ...............................................................2

LOAD CAPACITY..................................................................................................5

BEFORE OPERATION..........................................................................................6

INSTRUMENTS AND CONTROLS - CB22 & CB33.............................................8

OPERATION........................................................................................................11

Forward and Reverse Travel and Speed Control ...............................11

Steering..................................................................................................13

Stopping.................................................................................................13

Parking...................................................................................................14

Battery Charging...................................................................................14

Load Handling .......................................................................................15

Moving a Disabled Truck......................................................................15

NOTICE - OBTAINING A PARTS AND SERVICE MANUAL..............................25

SAFETY SYMBOLS

WARNING and CAUTION are both signal words intended to alert the viewer to the

existence and relative degree of a hazard. They are both preceded by a safety alert

symbol consisting of an exclamation mark enclosed by a triangle.

A Warning indicates a hazard which could result in injury or death if proper precau-

tions are not taken.

A Caution indicates a reminder of routine safety practices.

A prohibition slash (circle with diagonal slash through it) indicates a procedure or

actionthatshouldnotbeperformedunderanycircumstances,asbothpersonalinjury

and/or damage to equipment will result.

GENERAL DESCRIPTION

Trucks in the Big Joe Counterbalance

seriesutilize a weightedframetocoun-

terbalance the load. Most models are

equipped with tilt cylinders used to tilt

the mast back during transport.

Control for steering, braking, forward

andreversetravel,hornandspeedcon-

trolarealllocatedonthecontrolhandle.

All trucks feature an automatic high

speed cut-off circuit which locks out

highspeedwhentheforksareelevated.

Trucks in this series may vary in load

capacity, battery arrangement, instru-

mentation and lift/lower controls,

depending on model and options.

NAME PLATE AND WARNING DECAL

Name plate and warning decal loca-

tions may vary between models, but

they are always near the steering arm

within sight of the operator.

Ifthenameplateorwarningdealarelost

or damaged they should be replaced

immediately. Have your supervisor or

the designated authority contact Big

JoeAuthorizedDealerforreplacement.

Thename plate shows the model num-

ber, serial number, truck type, battery

type, voltage, minimum weight, and

maximum lift height. It also contains

information on the load capacity and

loadcenter.Thewarningdecalcontains

warnings which also appear, with illus-

trations,in theOperationsectionofthis

manual.

CB22 Name Plate and Warning Decal Locations - Typical

CB33 Name Plate and Warning Decal Locations - Typical

R7304

PDC Name Plate and Warning Decal Locations - Typical

This truck is equipped with a battery. Read and heed the following warning plus any

other warnings located near or on the battery.

WARNING:

LOAD CAPACITY

The further the load center is from the

backrest, the lower the load capacity.

Theload centermust alsobe no higher

thanthatspecifiedabovetheliftingsur-

face(Top side offorks).Forexample,a

load capacity of 3,000 pounds with a

loadcenterof24inchesmeansthatthe

truck can be used to lift 3,000 pounds

onlywhentheload’scenterofgravity is

nomorethan24inchesfromthefaceof

theforksor24inchesabovethetopside

of the forks. Note that a truck undergo-

ingspeedchangesis lessstablethana

standing truck. If you are not sure that

the truck can lift a certain load, consult

your supervisor or the designated

authority.

Load Center

R3814

BEFORE OPERATION

The table on page 7 covers important

inspection points on trucks which

should be checked prior to operation.

Depending on use, some trucks may

require additional checks.

The illustration below shows a sample

format for a Operator Checklist, which

canbemodifiedasnecessarytofityour

operation.

Periodic maintenance of this

truck by a qualified service

technician is required.

A qualified service technician

should check the truck monthly

for proper lubrication, proper

fluid levels, brake maintenance,

motor maintenance and other

areas specified in the parts and

service manual maintenance

section.

If the truck is found to be unsafe

and in need of repair, or contrib-

utes to an unsafe condition,

report it immediately to the des-

ignatedauthority.Donotoperate

it until it has been restored to a

safe operating condition. Do not

make any unauthorized repairs

or adjustments. All service must

be performed by qualified ser-

vice technician.

Sample of Operator Check List

WARNING:

R6235

Operator Checks

ITEM PROCEDURE

Transmission and hydraulic

systems Check for signs of fluid leakage.

Forks Check for cracks and damage and that they

are properly secured.

Chains, cables and hoses Check that they are in place, properly secured

and not damaged.

Guards and load backrest Check that safety guards are in place, prop-

erly secured and not damaged.

Safety signs Check that warning labels, nameplate, etc.,

are in good condition and legible.

Horn Check that horn sounds when operated.

Steering Check for binding or looseness in steering

arm when steering.

Travel controls Check that speed controls on control handle

operate in all speed ranges in forward and

reverse and that belly button switch functions.

Wheels Check drive wheel for cracks or damage.

Move truck to check load wheels for freedom

of rotation.

Hydraulic controls Check operation of lift and lower, and tilt to

their maximum positions.

Brakes Check that brakes actuate when steering arm

is raised to upright position, and when lowered

to horizontal position.

OPTION ON PDC TRUCKS: Check that

dynamic brake (if so equipped) actuates when

dynamic brake pushbutton on control handle

is pressed.

Deadman/Parking brake Check that steering arm raises to upright posi-

tion when released and brake applies.

Battery disconnect Check that battery can be disconnected and

reconnected. Check for connector damage.

High speed limit switch Allow for enough space to operate truck in

high speed. Elevate forks approximately two

feet, then test drive truck to check if high

speed is cut out.

INSTRUMENTS AND CONTROLS - CB22 & CB33

The steering arm and control handle

provide controls for steering, forward

and reverse speed control, braking,

horn,tiltingandraisingandloweringthe

forks. Control handles on all models

have a “belly-button” reversing switch

whichreversesthedirectionofthetruck

upon contact with the operator.

Detailed operating instructions are in

the Operation section of this manual.

A battery disconnect is mounted near

thesteeringarm.Pullingthedisconnect

removesall power from truck circuits in

the event of an emergency.

CB22 Control Handle

CB33 Control Handle

R7305

R7306

Este manual sirve para los siguientes modelos

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