Bicker Elektronik UPSI-2406D Manual de usuario

English

Bicker Elektronik GmbH

Ludwig-Auer-Straße 23 |86609 Donauwörth·Germany

User Manual UPSI-2406D

UPSI SYSTEM

DIN RAIL

UPSI-2406D

Revision 1 2

Revision Directory

Date Change

16.07.2020

Revision 0-1

Initial version

12.01.2022

Revision 1

Release version

Legend of used symbols

Symbol Description

Attention! Important hazard warning.

Do not dispose of in the domestic waste.

Warning of electrical voltage.

UPSI-2406D

Revision 1 3

UPSI-2406D

Revision 1 4

Input voltage 24 V DC (22.5…30 V)

Input current 7.5 A max.

Output voltage Normal mode: VIN– 0.5 VDC max. (depending on load)

Battery mode: 23.5 V DC

Output current 6 A nominal

Capacitive load 3000 µF (at start)

Charging method CC/ CV/CP

Protection Input: Reverse polarity protection

Output: Overcurrent protection, Short circuit protection

Interface USB, RS232, HID UPS

Possible battery technology LiFePO4, Supercaps (EDLC)

Ambient temperature Operating: -20…+70°C

Storage/Transport: -30…+70°C

Operating altitude ≤4000 m

Max. permitted humidity ≤95 % (at +25°C, no dew)

Dimensions W/ H / D 36 x 120 x 100 mm ±0.5 mm

(without front connectors and DIN-Rail mounting bracket)

Weight 0.25 kg

Technical Data

A Brief specification

UPSI-2406D

24 V DC / 6 A

 24 V DC UPS (DIN rail version)

 Intelligent input current detection

 Regulated output voltage in battery mode

 Minimum load detection

 Power fail Timer function

 Relay dry contact on power fail

 Reboot function

 Fuel gauge

 Shutdown via external signal

UPSI-2406D

Revision 1 5

A Brief specification UPSI-2406D ............................................................................ 4

B Introduction and description ............................................................................... 6

B1 Description of the product and its functions ............................................................................................6

B2 Intended use .................................................................................................................................................................7

C Safety instructions ................................................................................................ 8

D Technical Data ....................................................................................................... 9

D1 General Technical Data............................................................................................................................................9

D2 Drawing........................................................................................................................................................................... 17

E Name / Address / Support E-Mail / Phone number of the manufacturer ....... 17

F General Data ........................................................................................................ 18

F1 Assembly and installation advice...................................................................................................................18

F2 Convection and installation position...........................................................................................................18

F3 Description of connectors................................................................................................................................... 20

F4 Dimensioning the upstream power supply.............................................................................................22

F5 Connecting diagram...............................................................................................................................................23

F6 Initial operation..........................................................................................................................................................24

F7 Overview connector / Counterpart with description / Scope of delivery............................ 25

F8 Charging time............................................................................................................................................................. 25

F9 Reverse polarity / Overcurrent / Short circuit.........................................................................................25

F10 Backup time in battery mode........................................................................................................................... 26

F11 Behaviour in case of exceeding maximum backup time................................................................26

F12 Status LED...................................................................................................................................................................... 27

F13 Shutdown diagram.................................................................................................................................................. 28

F14 Recommendations for a long UPS service life......................................................................................... 29

F15 Maintenance................................................................................................................................................................ 29

F16 Disposal........................................................................................................................................................................... 29

F17 Disclaimer ......................................................................................................................................................................29

F18 Preventive measures and rules when operating the UPS system............................................. 30

UPSI-2406D

Revision 1 6

B Introduction and description

Read carefully before initial operation !

This manual shall help the user to get familiar with the product and its components and features. It shall pro-

vide information as accurately and completely as possible.

The manual as well as all documents has to be read and followed strictly before installation. Otherwise in cer-

tain situations warranty and guarantee can be cancelled partly or completely. Any liability on the part of Bicker

Elektronik is excluded for possible existing errors as well as non-compliance with the instructions for use and

installation.

B1 Description of the product and its functions

The UPSI-2406D (hereinafter also called UPS) is a DC/DC UPS system with numerous digital features and high

performance. The UPS can be operated with different energy storage devices (hereinafter also called batte-

ry(s)), which are different in technology, capacity and chemistry. Only energy storage devices made by Bicker

Elektronik are to be used, due to the charging settings are made according the recognization of the used bat-

tery type. The primary use of the UPS is to secure the supply during power failures and/or voltage fluctuations.

The application which should be protected is connected to the output of the UPS.

The UPS requires a rated dimensioned power supply of 24VDC at the input. After the input voltage is applied,

the UPS works in normal mode automatically. The input voltage is passed through to the output and the

connected energy storage device is charged simultaneously. The charging current depends dynamically on

the load current at the UPS output. The green status LED lights up continuously when the UPS is in this state.

In the event of a voltage drop or a voltage fluctuation of the input voltage (below undervoltage limit),

the UPS is switched to battery mode (also backup mode). In this state, the application at the UPS output

is supplied via the energy storage device. The backup time (also buffer time) depends on the used ener-

gy storage, the value of the output current and the software settings of the UPS. An important feature is

that the output voltage in battery mode is always regulated to 23.5VDC and does not decrease as the

voltage of the energy storage device drops. If the UPS operates in battery mode, the status LED is slowly fla-

shing (1 Hz flashing). When the UPS is used with LiFePO4 battery and it is discharged completely in battery

mode, the recharging has to happen as soon as possible.

When the input voltage returns, the UPS is automatically switched back to normal mode and charging of the

energy storage device is continued.

The UPS can also be used for user-initiated shutdowns of the supply voltage or cycles. Application examples

are the replacement of larger batteries in vehicles in which the electronics should continue to be supplied, the

opening and closing of safety valves after a malfunction or the shutdown of a system.

UPSI-2406D

Revision 1 7

B2 Intended use

This device is designed to be installed into a suitable enclosure which protects against electrical, water and fire

hazards and can then be used indoors and outdoors. It is primary built for being mounted on a DIN Rail and

is intended for professional use in applications such as industrial control, communication and measurement

technology. It must not be used in devices or equipment where a malfunction will cause serious injury or

endanger human life.

UPSI-2406D

Revision 1 8

C Safety instructions

WARNING!

Disregarding of following issues can result in electric shock, fire, serious injury or death.

1. Improper use and opening of the device will void the warranty.

2. The device may only be used as intended.

3. The national accident prevention and safety regulations must be observed.

4. The assembly of the device and the electrical installation have to be state of the art.

5. The electrical, thermal and mechanical limit values have to be observed.

6. The UPS wiring specifications - as described in this manual - have to be followed.

ATTENTION!

1. Care must be taken to ensure proper and professional wiring.

2. The device pack must not be exposed to fire and temperatures outside the specification.

3. The device must not be immersed in water or exposed to splash water.

4. The device must not be operated in a humid environment or in an environment where dew and

condensation are to be expected.

5. The device must not be opened, short-circuited, reversed, overheated or otherwise soldered/welded.

6. Changes or attempts to repair the device are to be omitted.

7. Effects of foreign objects on the device must be avoided (e.g. metal parts).

8. Do not put obviously damaged devices into operation (e.g. dents, burn marks, rough contamination).

9. Keep ventilation openings clear.

10. Device must not be dropped.

11. All parts of the device and accessories must not be eaten or swallowed.

12. A current limited source is to be used. The required current values for the UPS are described

in this manual.

13. The UPS is supplied with voltage from both the input source and the energy storage. The latter is still

energized even after the input source has been disconnected.

UPSI-2406D

Revision 1 9

INPUT DATA – UPSI-2406D

Unless otherwise stated, all specifications apply to 25°C ambient temperature,

24 V DC input voltage and nominal output current (IN).

Input voltage 24 VDC

Input voltage range 22.5 VDC…30 VDC

Electric strength max. 35 V DC

Fixed connect threshold

Undervoltage

Voltage drop Input/Output

22.5 VDC

0.5 VDC max. (depending on load)

Current consumption

IN(UN, IOUT = IN, ICHARGE = 0)

IMAX (UN, IOUT = ISTAT.BOOST, ICHARGE = max)

IDYN (UN, IOUT = IDYN.BOOST, ICHARGE = 0)

INO-LOAD (UN, IOUT = 0, ICHARGE = 0)

ICHARGE (UN, IOUT = 0, ICHARGE = max)

6.1A

7.5A

7.6A

<100mA

2.4A

Power consumption

PN(UN, IOUT = IN, ICHARGE = 0)

PMAX (UN, IOUT = ISTAT.BOOST, ICHARGE = max)

PDYN (UN, IOUT = IDYN.BOOST, ICHARGE = 0)

PCHARGE (UN, IOUT = 0, ICHARGE = max)

146.5 W

180 W

182.5 W

58 W

Internal input fuse Yes (15 A)

Switch-on time <5 s

Switch-on time battery start (BS) n.a.

D Technical Data

D1 General Technical Data

UPSI-2406D

Revision 1 10

OUTPUT DATA – UPSI-2406D (NORMAL MODE)

Unless otherwise stated, all specifications apply to 25°C ambient temperature,

24 V DC input voltage and nominal output current (IN).

Output voltage 24 VDC

Output voltage range UOUT = UIN – 0.5 VDC max. (depending on load)

Capacitive load 3000 µF (at start)

Output current

ISTAT.BOOST

IDYN.BOOST

ISFB

6 A

6.3 A

6.4…7.5A for max. 3s

30 A (5 ms)

Output power

PN(UN, IOUT = IN, ICHARGE = 0)

PSTAT.BOOST (UN, IOUT = ISTAT.BOOST, ICHARGE = 0)

PDYN.BOOST (UN, IOUT = IDYN.BOOST, ICHARGE = 0)

141.5 W

148.5 W

150…175W for max 3S

Short-circuit proof Yes

No-load proof Yes

Overcurrent shutdown 6.4…7.5 A for max. 3 s; 7.6…10.8 A for max. 100 ms;

>10.8 A for max. 5 ms

OUTPUT DATA – UPSI-2406D (BATTERY MODE)

Unless otherwise stated, all specifications apply to 25°C ambient temperature,

24 V DC input voltage and nominal output current (IN).

Output voltage 23.5 VDC

Output voltage range n.a.

Output current

ISTAT.BOOST

IDYN.BOOST

ISFB

6 A

6.3 A

6.4…7.5 A for max. 3s

30A (5ms)

Output power

PN(UN, IOUT = IN, ICHARGE = 0)

PSTAT.BOOST (UN, IOUT = ISTAT.BOOST, ICHARGE = 0)

PDYN.BOOST (UN, IOUT = IDYN.BOOST, ICHARGE = 0)

140 W

147 W

149…175 W for max. 3s

Short-circuit proof Yes

No-load proof Yes

Overcurrent shutdown 6.4…7.5 A for max. 3 s; 7.6…10.8 A for max. 100 ms;

>10.8 A for max. 5 ms

Switching time normal mode >>battery mode

<600µs

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