Beton Trowel BTR60H Especificaciones técnicas

Beton Trowel nv

Nijverheidsstraat 10,1840 Londerzeel/Belgium

BE 0821.249.312

Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 - Fax: +32 (0)52 315 359

E-mail: info@betontrowel.com

www.betontrowel.com

1/51

OPERATING AND SAFETY

INSTRUCTION MANUAL

RAMMER

BTR60H –BTR76H –BTR78Y

Beton Trowel nv

Nijverheidsstraat 10, 1840 Londerzeel/Belgium

BE 0821.249.312

Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 - Fax: +32 (0)52 315 359

E-mail: info@betontrowel.com

www.betontrowel.com

2/51

Beton Trowel NV thank you for purchasing our Rammer.

We know you will be very satisfied with the superior quality and performance.

Best manufacturing and precision machining process combined with detailed and

strict quality control procedures of every component ensure that the Rammer will

provide a long service life.

To ensure a trouble free and extended life of your machine please follow the

operating, safety and service instructions laid out in this manual.

Contact

BETON TROWEL

Nijverheidsstraat 10

1840 Londerzeel

BELGIUM

www.betontrowel.com

Beton Trowel nv

Nijverheidsstraat 10, 1840 Londerzeel/Belgium

BE 0821.249.312

Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 - Fax: +32 (0)52 315 359

E-mail: info@betontrowel.com

www.betontrowel.com

3/51

TABLE OF CONTENTS

1.1. SPECIFICATION................................................................................... 4

1.2. SAFETY INSTRUCTION................................................................... 7

1.3. SAFETY SYMBOL FOUND ON MACHINE.............................. 7

1.4. OPERATOR QUALIFICATIONS.................................................... 8

1.5. GENERAL SAFETY ............................................................................ 8

1.6. STARTING SAFETY........................................................................... 9

1.7. OPERATION SAFETY ....................................................................... 9

1.8. SERVICING SAFETY ....................................................................... 10

1.9. ENGINE .................................................................................................. 11

1.10. SHUTDOWN..................................................................................... 11

2.0. RAMMER OPERATING PROCEDURE....................................... 12

2.1. PRE-CHECK............................................................................................ 12

2.2. STARTING ............................................................................................... 14

2.3. OPERATING............................................................................................ 16

2.4. STOPPING ............................................................................................ 18

3.0. SERVICE TRANSPORT & STORAGE.......................................... 18

3.1. TRANSPORTATION............................................................................ 24

4.0. TROUBLESHOOTING ......................................................................... 26

5.0. Parts list .................................................................................................. 29

6.0. DECLARATION OF CONFORMITY .............................................. 51

Beton Trowel nv

Nijverheidsstraat 10, 1840 Londerzeel/Belgium

BE 0821.249.312

Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 - Fax: +32 (0)52 315 359

E-mail: info@betontrowel.com

www.betontrowel.com

4/51

1.1. SPECIFICATION

Table 1: Tamping Rammer Specification

Model

BTR60H

BTR76H

BTR78Y

Overall Dimension

(mm)

680L x 650B x

1030H

720L x 412B x

1043H

720L x 412B x

1043H

Shoe Size (mm)

250 x 300

280 x 330

Blows/Minute

600~695

640~680

Impact Force (kg)

Up to 1,000~1,200

Up to

1,600~1,800

Up to

1,600~1,800

Jump Stroke (mm)

30 to 80

55 to 85

Travel speed(m/min)

Fuel Tank Capacity

(L)

2.0

2.5

Clutch

Automatic

Centrifugal

Automatic

Centrifugal

Automatic

Centrifugal

Weight (kg)

Beton Trowel nv

Nijverheidsstraat 10, 1840 Londerzeel/Belgium

BE 0821.249.312

Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 - Fax: +32 (0)52 315 359

E-mail: info@betontrowel.com

www.betontrowel.com

5/51

Table 2: Engine Specification

Model

Honda GX100

Honda GXR120

Yanmar L48AE

Type

Air-cooled, 4 stroke

(OHV) single

cylinder, gasoline

engine

Air-cooled, 4 stroke

(OHV) single

cylinder, gasoline

engine

Air-cooled, 4 stroke

(OHV) single

cylinder, diesel

engine

Piston

Displacement

98cm3

121cm3

Continuous

Output

1.8kW/3600min-1

(2.4HP/3600rpm)

2.1kW/3600min-1

(2.8HP/3600rpm)

2.5kW/3600min-1

(3.4HP/3600rpm)

Maximum

Output

2.1kW/3600min-1

(3.0HP/3600rpm)

2.6kW/3600min-1

(3.5HP/3600rpm)

3.1kW/3600min-1

(4.2HP/3600rpm)

Direction of

Rotation

Counterclockwise,

facing P.T.O. Shaft

Counterclockwise,

facing P.T.O. Shaft

Counterclockwise,

facing P.T.O. Shaft

Lubricant

Class SE, SF or

higher grade, SAE

#20, #30, #40 or

multi-grade engine

oil

Class SE, SF or

higher grade, SAE

#20, #30, #40 or

multi-grade engine

oil

Class SE, SF or

higher grade, SAE

#20, #30, #40 or

multi-grade engine

oil

Fuel

Automobile

Gasoline

(unleaded)

Automobile

Gasoline (unleaded)

Automobile

Diesel

Spark Plug

NGK B6ES

(CHAMPION N4C)

NGK B6ES

(CHAMPION N4C)

N/A

Starting

System

Recoil Starter

Dry Weight

10.6kg

10.4kg

15.9kg

Dimension

Length x Width

x Height

283mm x 330mm x

334mm

283mm x 330mm x

334mm

283mm x 330mm x

334mm

Spark Plug

Max Output

2.1kw(3.0PS)

2.6kw(3.5PS)

N/A

Beton Trowel nv

Nijverheidsstraat 10, 1840 Londerzeel/Belgium

BE 0821.249.312

Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 - Fax: +32 (0)52 315 359

E-mail: info@betontrowel.com

www.betontrowel.com

6/51

Table 3: Sound Power Level

Model

Power source

Measured

sound power

level (dB)

Guaranteed

sound power

level (dB)

Max. Sound

Pressure level

(dB)

BTR60H

Honda GX100

109.4

109

98.5

BTR76H

Honda GXR120

109.4

109

98.5

BTR78Y

Yanma L48AE

109.4

109

98.5

Note: - The test for sound power is conducted in conformance to prEN 500-4:2001

- The test for vibration is conducted in conformance to prEN 500-4:2001 with

the test complying with BS EN 1033:1996

The recommended speed of advance

or reverse while using this machine is

12m/min and 6m/min respectively

CAUTION

Do exercise caution while

handling the machine as too fast

in advancing or reversing the

machine might result in injury to

foot.

FORWARD

12m/min

REVERSE

6m/min

Beton Trowel nv

Nijverheidsstraat 10, 1840 Londerzeel/Belgium

BE 0821.249.312

Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 - Fax: +32 (0)52 315 359

E-mail: info@betontrowel.com

www.betontrowel.com

7/51

1.2. SAFETY INSTRUCTION

This section outlines the basic things to take note when BETON TROWEL tamping

rammer is to be used for work. It is a powerful and productive machine, henceforth

safety and care must be taken seriously while handling it or serious injury (which in

some case might cause death), property damage, or both may result.

This safety alert symbol identifies important safety message throughout this manual.

Please read carefully and follow instruction when symbol appear in any of the

paragraph.

1.3. SAFETY SYMBOL FOUND ON MACHINE

Decal can be found on the machine itself. All decal indicate important safety instruction

and reminder that the user must follow before handling the machine. But following the

safety instruction of the decal is not sufficient, it is still necessary for the user to read

through the user manual and go through proper training before handling the machine.

Below are the safety symbols that one can find on the machine itself.

Beton Trowel nv

Nijverheidsstraat 10, 1840 Londerzeel/Belgium

BE 0821.249.312

Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 - Fax: +32 (0)52 315 359

E-mail: info@betontrowel.com

www.betontrowel.com

8/51

1.4. OPERATOR QUALIFICATIONS

Carefully read and understand this entire manual before operating machine.

Inexperience in operating any machine or attachment can be hazardous and may

cause injury or even death in some cases. Trial and error is not the way to become

familiar with a piece of equipment and this can be dangerous, expensive, reduce

equipment life and create machine downtime. Whenever possible, an experience

operator should be the best person to operate this machine. If new operator is to

handle this machine, it is best that training and supervision is to be given by

experience user before letting new operator to operate it on his/her own.

1.5. GENERAL SAFETY

CAUTION:

Protection is required while handling equipment. Wear a hardhat, shatterproof glass;

steel toed boots (non skid sole), earplug, gloves and other protective devices as

required by job conditions. Avoid wearing jewelry or loose fitting clothing that may

snag on controls or moving parts and cause serious injury. It is best that operator

keep his/her hair short or tie and bun up if possible.

CAUTION

•READ OWNER’S SERVICE MANUAL BEFORE

OPERATING OR SERVICING THIS MACHINE

•ALWAYS KEEP UNAUTHORIZED, INEXPERIENCED,

UNTRAINED PEOPLE AWAY FROM THIS MACHINE

•MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL

BEFORE THIS MACHINE IS STARTED. MAKE SURE

ENGINE IS TURNED OFF AND SPARK PLUG WIRE

DISCONNECTED BEFORE SERVICING THE MACHINE OR

COMING IN CONTACT WITH ANY MOVING PART. IF

EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR.

DISCONNECT ELECTRICAL PLUG.

•NEVER LEAVE MACHINE UNATTENDED WHEN

OPERATING. ALWAYS STOP ENGINE AND ALLOW

ENGINE TO COOL BEFORE ADDING FUEL OR OIL.

Beton Trowel nv

Nijverheidsstraat 10, 1840 Londerzeel/Belgium

BE 0821.249.312

Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 - Fax: +32 (0)52 315 359

E-mail: info@betontrowel.com

www.betontrowel.com

9/51

1.6. STARTING SAFETY

Start and operate only in well-ventilated environment as exhaust fumes contain

poisonous gas e.g. carbon monoxide that can cause loss of consciousness, injury or

death if excessive of it is inhaled.

1.7. OPERATION SAFETY

It is essential that the user take extra precaution in handling the machine because he

is not only responsible for his own safety but also to the surrounding people and

environment. Extra care need to be exercise in-order to ensure safe and quality work

is achieve at ease. Here is some safety tips:

Safety Tips in Handling Machine

•Know how to stop the engine quickly and understand how to operate all of the

controls. Never permit anyone to operate the machine without proper

instruction.

•Do not operate under influence of alcohol and or on medication that cause

drowsiness.

•Keep children and pets away from the machine when it is in operation.

•Stay away from rotating and moving parts while the engine is running.

•A spark arrester is provided as an optional part for this engine. It is illegal in

some areas to operate the engine without a spark arrester. Check local law and

regulations before operating the engine.

•Work according to the rules and regulation of the work area.

•Work behind a safety and comfortable distance from the Foot Plate.

Beton Trowel nv

Nijverheidsstraat 10, 1840 Londerzeel/Belgium

BE 0821.249.312

Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 - Fax: +32 (0)52 315 359

E-mail: info@betontrowel.com

www.betontrowel.com

10/51

1.8. SERVICING SAFETY

It is necessary to service and maintain your machine regularly so as to ensure safe

usage of the machine. Regular service and maintenance can help to prolong machine

lifespan so that you can reduce the machine cost in your project and profit from your

investment. Below are points to take note while servicing the machine:

Preventing Fires

•Never add fuel to the fuel tank while the engine is running.

•Wipe away all fuel spills with a clean cloth. Keep gasoline, kerosene, matches

and other explosive and inflammables away from the engine, because the

temperature around the exhaust muffler is very high during operation.

•Operate the engine on a level surface as much as possible. The allowable

inclination of the engine for continuous use is 20 degrees. There may be fuel

spillage and/or lube oilpressure problems ifthe engine is tilted beyond that limit.

•Do not put the engine or the engine-mounted machinery indoors while the

engine is still hot.

Preventing Burns

•Never touch the muffler, muffler cover or engine body while engine is running

or hot.

Preventing Injury

•Use the correct tools and equipment

•Adopt correct posture while carrying heavy load or lifting the machine.

•Adopt correct position to service the machine.

•Dispose or contain the waste engine and rammer lube properly. Wipe clean

the work area if lube is spill on the ground. Slippery work area is dangerous.

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