Bernecker + Rainer Automation PC 820 Manual de usuario

1Automation PC 820 User's Manual V 1.20

Automation PC 820

User's Manual

Version: 1.20 (August 2010)

Model number: MAAPC820-ENG

We reserve the right to change the contents of this manual without warning. The information

contained herein is believed to be accurate as of the date of publication; however, Bernecker +

Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, expressed or implied, with regards

to the products or the documentation contained within this book. In addition, Bernecker + Rainer

Industrie-Elektronik Ges.m.b.H. shall not be liable in the event of incidental or consequential

damages in connection with or resulting from the furnishing, performance, or use of these

products. The software names, hardware names, and trademarks used in this document are

registered by the respective companies.

MAAPC820-ENG

2 Automation PC 820 User's Manual V 1.20

3Automation PC 820 User's Manual V 1.20

Chapter 1: General information

Chapter 2: Technical data

Chapter 3: Commissioning

Chapter 4: Software

Chapter 5: Standards and certifications

Chapter 6: Accessories

4 Automation PC 820 User's Manual V 1.20

5Automation PC 820 User's Manual V 1.20

Chapter 7: Maintenance / Servicing

Appendix A

Figure index

Table index

Model number index

Index

6 Automation PC 820 User's Manual V 1.20

7Automation PC 820 User's Manual V 1.20

Table of contents

Chapter 1: General information ..................................................... 15

1. Manual history .................................................................................................................... 15

2. Safety notices ..................................................................................................................... 17

2.1 Intended use .................................................................................................................. 17

2.2 Protection against electrostatic discharges ................................................................... 17

2.2.1 Packaging ............................................................................................................... 17

2.2.2 Guidelines for proper ESD handling ....................................................................... 17

2.3 Policy and procedures ................................................................................................... 18

2.4 Transport and storage ................................................................................................... 18

2.5 Installation ..................................................................................................................... 19

2.6 Operation ....................................................................................................................... 19

2.6.1 Protection against touching electrical parts ............................................................ 19

2.6.2 Environmental conditions - dust, humidity, aggressive gases ................................ 19

2.6.3 Programs, viruses, and dangerous programs ......................................................... 20

2.7 Environmentally-friendly disposal .................................................................................. 20

2.7.1 Separation of materials ........................................................................................... 20

3. Organization of safety notices ............................................................................................ 21

4. Directives ............................................................................................................................ 21

5. Model numbers ................................................................................................................... 22

5.1 System units .................................................................................................................. 22

5.2 CPU boards 945GME .................................................................................................... 22

5.3 Power supply with heat sink .......................................................................................... 22

5.4 Main memory ................................................................................................................. 23

5.5 Plug-in cards ................................................................................................................. 23

5.6 Replacement fan kit ....................................................................................................... 23

5.7 Accessories ................................................................................................................... 23

5.8 Software ........................................................................................................................ 26

Chapter 2: Technical data .............................................................. 27

1. Introduction ......................................................................................................................... 27

1.1 Features ........................................................................................................................ 28

1.2 System components / Configuration ............................................................................. 28

1.2.1 Configuration - Basic system .................................................................................. 29

1.2.2 Configuration software, accessories ....................................................................... 30

2. Entire device ....................................................................................................................... 31

2.1 Overview of APC820 1 card slot variations ................................................................... 31

2.1.1 Interfaces ................................................................................................................ 31

2.1.2 Technical data ......................................................................................................... 36

2.1.3 Dimensions - Cold-plate mounting (5PC820.SX01-00) .......................................... 39

2.1.4 Dimensions - Wall mounting (5PC820.SX01-01) .................................................... 40

2.2 Temperature specifications ........................................................................................... 41

2.2.1 Maximum ambient temperature with a fan kit ......................................................... 41

2.2.2 Temperature sensor position .................................................................................. 42

2.2.3 Temperature monitoring - Fan control .................................................................... 43

2.3 Humidity specifications .................................................................................................. 44

2.4 Power management ...................................................................................................... 45

Table of contents

8 Automation PC 820 User's Manual V 1.20

Table of contents

2.4.1 Block diagram - supply voltage ............................................................................... 45

2.4.2 Power calculation .................................................................................................... 46

2.5 Block diagram ................................................................................................................ 47

2.6 Device interfaces ........................................................................................................... 48

2.6.1 Supply voltage +24 VDC ......................................................................................... 48

2.6.2 Ground .................................................................................................................... 48

2.6.3 Monitor / Panel connection - SDL (Smart Display Link / DVI) ................................. 48

2.6.4 USB interfaces ........................................................................................................ 49

2.6.5 Serial interface COM1 ............................................................................................. 51

2.6.6 Serial interface COM2 ............................................................................................. 53

2.6.7 CAN ........................................................................................................................ 57

2.6.8 POWERLINK .......................................................................................................... 59

2.6.9 Ethernet 1 (ETH1) ................................................................................................... 61

2.6.10 Ethernet 2 (ETH2) ................................................................................................. 62

2.6.11 Status LEDs .......................................................................................................... 63

2.6.12 CMOS profile switch ............................................................................................. 64

2.6.13 Power button ......................................................................................................... 65

2.6.14 Reset button .......................................................................................................... 65

2.6.15 Battery ................................................................................................................... 66

2.6.16 Hardware security key (dongle) ............................................................................ 67

2.6.17 CompactFlash slot 1 ............................................................................................. 68

2.6.18 CompactFlash slot 2 ............................................................................................. 69

3. Individual components ........................................................................................................ 70

3.1 CPU boards 945GME .................................................................................................... 70

3.1.1 Technical data ......................................................................................................... 70

3.2 Main memory ................................................................................................................. 71

3.2.1 Technical data ......................................................................................................... 71

3.3 Power supply with heat sink .......................................................................................... 72

3.3.1 Technical data ......................................................................................................... 72

3.4 Replacement fan ........................................................................................................... 73

3.4.1 Replacement fan 8BXF001.0000-00 ....................................................................... 73

3.5 Plug-in cards ................................................................................................................. 74

3.5.1 Ethernet Card 10/100/1000 - 5ACPCC.ETH0-00 ................................................... 75

3.5.2 POWERLINK card 2-port - 5ACPCC.MPL0-00 ....................................................... 77

Chapter 3: Commissioning ............................................................ 81

1. Installation ........................................................................................................................... 81

1.1 Important mounting information ..................................................................................... 81

1.2 Mounting plates ............................................................................................................. 82

1.2.1 Feed-through mounting ........................................................................................... 82

1.2.2 Cold-plate installation .............................................................................................. 83

1.2.3 Wall mounting ......................................................................................................... 83

1.3 Spacing for air circulation. ............................................................................................. 84

1.4 Swivel range of the front cover ...................................................................................... 85

1.5 Mounting the APC820 ................................................................................................... 86

1.6 Installation guidelines Mounting orientation .................................................................. 88

9Automation PC 820 User's Manual V 1.20

Table of contents

2. Cable connections .............................................................................................................. 89

3. Connection examples ......................................................................................................... 90

3.1 Selecting the display units ............................................................................................. 90

3.2 One Automation Panel 900 via DVI ............................................................................... 91

3.2.1 Basic system requirements ..................................................................................... 91

3.2.2 Link modules ........................................................................................................... 92

3.2.3 Cables ..................................................................................................................... 92

3.2.4 Possible Automation Panel units, resolutions und segment lengths ....................... 92

3.2.5 BIOS settings .......................................................................................................... 93

3.3 One Automation Panel 900 via SDL .............................................................................. 94

3.3.1 Basic system requirements ..................................................................................... 94

3.3.2 Link modules ........................................................................................................... 94

3.3.3 Cables ..................................................................................................................... 95

3.3.4 BIOS settings .......................................................................................................... 96

3.4 One Automation Panel 800 via SDL .............................................................................. 97

3.4.1 Basic system requirements ..................................................................................... 97

3.4.2 Cables ..................................................................................................................... 97

3.4.3 BIOS settings .......................................................................................................... 98

3.5 One AP900 and one AP800 via SDL ............................................................................ 99

3.5.1 Basic system requirements ..................................................................................... 99

3.5.2 Link modules ......................................................................................................... 100

3.5.3 Cables ................................................................................................................... 100

3.5.4 BIOS settings ........................................................................................................ 100

3.6 Four Automation Panel 900 units via SDL .................................................................. 101

3.6.1 Basic system requirements ................................................................................... 101

3.6.2 Link modules ......................................................................................................... 102

3.6.3 Cables ................................................................................................................... 102

3.6.4 BIOS settings ........................................................................................................ 103

4. Connection of USB peripheral devices ............................................................................. 103

4.1 Local on the APC820 .................................................................................................. 104

4.2 Remote connection to Automation Panel 900 via DVI ................................................ 105

4.3 Remote connection to Automation Panel 800/900 via SDL ........................................ 106

5. Known problems / issues .................................................................................................. 107

Chapter 4: Software ...................................................................... 109

1. BIOS options ..................................................................................................................... 109

1.1 General information ..................................................................................................... 109

1.2 BIOS setup and boot procedure .................................................................................. 109

1.3 BIOS setup keys .......................................................................................................... 110

1.4 Main ............................................................................................................................. 112

1.5 Advanced .................................................................................................................... 113

1.5.1 ACPI configuration ................................................................................................ 115

1.5.2 PCI Configuration .................................................................................................. 117

1.5.3 PCI express configuration ..................................................................................... 121

1.5.4 Graphics configuration .......................................................................................... 123

1.5.5 CPU configuration ................................................................................................. 127

10 Automation PC 820 User's Manual V 1.20

Table of contents

1.5.6 Chipset configuration ............................................................................................ 129

1.5.7 I/O interface configuration ..................................................................................... 130

1.5.8 Clock Configuration ............................................................................................... 131

1.5.9 IDE Configuration .................................................................................................. 132

1.5.10 USB configuration ............................................................................................... 142

1.5.11 Keyboard/mouse configuration ........................................................................... 144

1.5.12 Remote access configuration .............................................................................. 145

1.5.13 CPU board monitor ............................................................................................. 147

1.5.14 Main Board/Panel Features ................................................................................ 149

1.6 Boot ............................................................................................................................. 155

1.7 Security ....................................................................................................................... 157

1.7.1 Hard disk security user password ......................................................................... 158

1.7.2 Hard disk security master password ..................................................................... 159

1.8 Power .......................................................................................................................... 160

1.9 Exit .............................................................................................................................. 162

1.10 BIOS default settings ................................................................................................. 162

1.10.1 Main .................................................................................................................... 163

1.10.2 Advanced ............................................................................................................ 164

1.10.3 Boot ..................................................................................................................... 171

1.10.4 Security ............................................................................................................... 171

1.10.5 Power .................................................................................................................. 172

1.11 BIOS Error signals (beep codes) ............................................................................... 173

1.11.1 BIOS 945GME .................................................................................................... 173

1.12 Distribution of resources ............................................................................................ 174

1.12.1 RAM address assignment ................................................................................... 174

1.12.2 I/O address assignment ...................................................................................... 175

1.12.3 Interrupt assignments in PCI mode ..................................................................... 176

1.12.4 Interrupt assignments in APCI mode .................................................................. 177

1.12.5 Interrupt routing for BIOS up to V1.12 ................................................................ 178

1.12.6 Interrupt routing for BIOS starting with V1.14 ..................................................... 179

2. Upgrade information ......................................................................................................... 180

2.1 BIOS upgrade .............................................................................................................. 180

2.1.1 What information do I need? ................................................................................. 180

2.1.2 BIOS upgrade for 945GME COM Express ........................................................... 183

2.2 Firmware upgrade ....................................................................................................... 184

2.2.1 Procedure ............................................................................................................. 184

2.2.2 Possible upgrade problems and software dependencies (for V1.01) ................... 186

2.3 Creating an MS-DOS boot diskette in Windows XP .................................................... 187

2.4 Creating a bootable USB flash drive for B&R upgrade files ........................................ 189

2.4.1 Requirements ........................................................................................................ 189

2.4.2 Procedure ............................................................................................................. 189

2.4.3 Where do I get MS-DOS? ..................................................................................... 190

2.5 Creating a bootable CompactFlash card for B&R upgrade files .................................. 191

2.5.1 Requirements ........................................................................................................ 191

2.5.2 Procedure ............................................................................................................. 191

2.5.3 Where do I get MS-DOS? ..................................................................................... 192

2.6 Upgrade problems ....................................................................................................... 192

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