Bernard MIG Gun Configurator Manual de usuario

Barrel and Cable Length

MIG gun configurator allows easy, precise

customization of just the right A/C Automatic

MIG gun for your welding job.

Amperage ratings at 100% duty cycle with CO2

gas: 300 and 500 amps.

Power cable equipped guns available in lengths

to fit many applications.

Necks available in numerous length and bend

angles for maximum accessibility.

Contact tip options include Centerfire™ and Quik

Tip™ and are available in wire sizes from .023"

(0.6 mm) to 1/8" (3.2 mm).

Direct plugs connect to wire feeders and

machines from most major manufacturers.

Air-Cooled Automatic MIG

gun without cable shown with

Centerfire™ consumables

Issued March 2008 • Index No. SPEC ACA-1.1

Air-Cooled Automatics

MIG Gun Configurator

Made with

Pride and without

Compromise in the

All Guns are Not Created Equal.

A MIG gun should be durable, easy to

use and customized to your specific

application. Our MIG guns put you in

control: you choose the options you

need and we'll build a gun to last.

Bernard®

An Illinois Tool Works Company

449 West Corning Road, Box 667

Beecher, Illinois 60401 USA

Phone: 800-946-2281 (US Only) 708-946-2281 (Outside US)

Fax: 708-946-6726

For more information, visit us at BernardWelds.com

FIGURE A FIGURE B FIGURE C

Barrel

Length

Cable

Length

Barrel

Length

Barrel Without

Spring

(spring replaced

with end cap)

Pitch Rack

• Pitch rack kit includes 2 mounting

screws and rack

• Note: only ﬁts guns with 9-5/8" barrel

• 32 pitch

Pitch rack kit part number: 1880159

Guns With CableGuns Without Cable

Neck

0No

Neck

ACA

Gun Type

ACA No

Neck

Amperage

00 No Cable

000

Cable

Length

000 No

Cable

Contact

Tip

8Centerﬁre

5Quick Tip

Note: Centerﬁre

includes D-1

gas diffuser and

N5818-C nozzle.

Quick Tip

includes D118Q

gas diffuser and

N1C58Q nozzle.

Wire Size

A.023" (0.6 mm)

B.030" (0.8 mm)

C.035" (0.9 mm)

D.039" (1.0 mm)

E.045" (1.2 mm)

H.052" (1.4 mm)

I1/16" (1.6 mm)

K5/64" (2.0 mm)

L3/32" (2.4 mm)

M7/64" (2.8 mm)

N1/8" (3.2 mm)

Aluminum Wire

Size

Q.035" (0.9 mm)

R3/64" (1.19 mm)

S1/16" (1.6 mm)

Direct

Plug

MMiller®

LLincoln®

TTweco 4®

WTweco 5®

Neck

0No

Neck

ACC

Gun Type

ACC No

Neck

Amperage

30 300 amp

50 500 amp

048

Cable

Length

048 48" (1.2 m)

060 60" (1.5 m)

072 72" (1.8 m)

096 96" (2.4 m)

120 120" (3.0 m)

180 180" (4.6 m)

See Fig. B on back page

Note: Other lengths

available. Contact

Cusomer Service for

details.

Barrel Length

A3-5/8" (9.2 cm)

B6-5/8" (16.8 cm)

C9-5/8" (24.5 cm)

Barrel Without

Spring

D3-5/8" (9.2 cm)

E6-5/8" (16.8 cm)

F9-5/8" (24.5 cm)

See Fig. C on back page

Contact

Tip

8Centerﬁre

5Quick Tip

Note: Centerﬁre

includes D-1

gas diffuser and

N5818-C nozzle.

Quick Tip

includes D118Q

gas diffuser and

N1C58Q nozzle.

Wire Size

A.023" (0.6 mm)

B.030" (0.8 mm)

C.035" (0.9 mm)

D.039" (1.0 mm)

E.045" (1.2 mm)

H.052" (1.4 mm)

I1/16" (1.6 mm)

K5/64" (2.0 mm)

L3/32" (2.4 mm)

M7/64" (2.8 mm)

N1/8" (3.2 mm)

Aluminum Wire

Size

Q.035" (0.9 mm)

R3/64" (1.19 mm)

S1/16" (1.6 mm)

Direct

Plug

BBernard®

MMiller®

LLincoln®

TTweco 4®

EEuro®

WTweco 5®

Barrel Length

A3-5/8" (9.2 cm)

B6-5/8" (16.8 cm)

C9-5/8" (24.5 cm)

See Fig. A on back page

Neck

ARotatable,

Short

30° QT2-30

BRotatable,

Short

45° QT2-45

CRotatable,

Medium

30° QT3-30

DRotatable,

Medium

45° QT3-45

EStraight, 3"

(7.6 cm)

180° QT-180-3

FStraight, 5"

(12.7 cm)

180° QT-180-5

ACB

Gun Type

ACB With

Neck

Amperage

00 No Cable

000

Cable

Length

000 No

Cable

Contact

Tip

8Centerﬁre

5Quick Tip

Note: Centerﬁre

includes D-1

gas diffuser and

N5818-C nozzle.

Quick Tip

includes D118Q

gas diffuser and

N1C58Q nozzle.

Wire Size

A.023" (0.6 mm)

B.030" (0.8 mm)

C.035" (0.9 mm)

D.039" (1.0 mm)

E.045" (1.2 mm)

H.052" (1.4 mm)

I1/16" (1.6 mm)

K5/64" (2.0 mm)

L3/32" (2.4 mm)

M7/64" (2.8 mm)

N1/8" (3.2 mm)

Aluminum Wire

Size

Q.035" (0.9 mm)

R3/64" (1.19 mm)

S1/16" (1.6 mm)

Direct

Plug

MMiller®

LLincoln®

TTweco 4®

WTweco 5®

Barrel

Length

A3-5/8"

(9.2 cm)

B6-5/8"

(16.8 cm)

C9-5/8"

(24.5 cm)

See Fig. A on back

page

Neck

ARotatable,

Short

30° QT2-30

BRotatable,

Short

45° QT2-45

CRotatable,

Medium

30° QT3-30

DRotatable,

Medium

45° QT3-45

EStraight, 3"

(7.6 cm)

180° QT-180-3

FStraight, 5"

(12.7 cm)

180° QT-180-5

ACD

Gun Type

ACD With

Neck

Contact

Tip

8Centerﬁre

5Quick Tip

Note: Centerﬁre

includes D-1

gas diffuser and

N5818-C nozzle.

Quick Tip

includes D118Q

gas diffuser and

N1C58Q nozzle.

Wire Size

A.023" (0.6 mm)

B.030" (0.8 mm)

C.035" (0.9 mm)

D.039" (1.0 mm)

E.045" (1.2 mm)

H.052" (1.4 mm)

I1/16" (1.6 mm)

K5/64" (2.0 mm)

L3/32" (2.4 mm)

M7/64" (2.8 mm)

N1/8" (3.2 mm)

Aluminum Wire

Size

Q.035" (0.9 mm)

R3/64" (1.19 mm)

S1/16" (1.6 mm)

Barrel

Length

A3-5/8"

(9.2 cm)

B6-5/8"

(16.8 cm)

C9-5/8"

(24.5 cm)

Barrel With-

out Spring

D3-5/8"

(9.2 cm)

E6-5/8"

(16.8 cm)

F9-5/8"

(24.5 cm)

See Fig. C on back

page

Direct

Plug

BBernard®

MMiller®

LLincoln®

TTweco 4®

EEuro®

WTweco 5®

Amperage

30 300 amp

50 500 amp

060

Cable

Length

048 48"

(1.2 m)

060 60"

(1.5 m)

072 72"

(1.8 m)

096 96"

(2.4 m)

120 120"

(3.0 m)

180 180"

(4.6 m)

See Fig. B on back

page

Note: Other lengths

available. Contact

Cusomer Service

for details.

Building an Air-Cooled Automatic Gun

Bernard® makes it easy to customize the right gun for your speciﬁc application. Simply ﬁnd the conﬁgurator that matches the power cable and neck

set-up you require. Then, build a part number for a new Air-Cooled Automatic gun by selecting: Gun Type, Amperage, Cable Length, Barrel Length,

Neck, Contact Tip, Wire Size and Direct Plug.

Air-Cooled Automatic Part Number

ACD40060BD8IB is an example of a typical conﬁguration. It was built using the Guns With Cable and Neck conﬁgurator and consists of a 400 amp

60" power cable, 6-5/8" barrel, rotatable medium 45˚ neck, Centerﬁre™ 1/16" contact tip and Bernard® direct plug.

Guns With CableGuns Without Cable

Neck

0No

Neck

ACA

Gun Type

ACA No

Neck

Amperage

00 No Cable

000

Cable

Length

000 No

Cable

Contact

Tip

8Centerﬁre

5Quick Tip

Note: Centerﬁre

includes D-1

gas diffuser and

N5818-C nozzle.

Quick Tip

includes D118Q

gas diffuser and

N1C58Q nozzle.

Wire Size

A.023" (0.6 mm)

B.030" (0.8 mm)

C.035" (0.9 mm)

D.039" (1.0 mm)

E.045" (1.2 mm)

H.052" (1.4 mm)

I1/16" (1.6 mm)

K5/64" (2.0 mm)

L3/32" (2.4 mm)

M7/64" (2.8 mm)

N1/8" (3.2 mm)

Aluminum Wire

Size

Q.035" (0.9 mm)

R3/64" (1.19 mm)

S1/16" (1.6 mm)

Direct

Plug

MMiller®

LLincoln®

TTweco 4®

WTweco 5®

Neck

0No

Neck

ACC

Gun Type

ACC No

Neck

Amperage

30 300 amp

50 500 amp

048

Cable

Length

048 48" (1.2 m)

060 60" (1.5 m)

072 72" (1.8 m)

096 96" (2.4 m)

120 120" (3.0 m)

180 180" (4.6 m)

See Fig. B on back page

Note: Other lengths

available. Contact

Cusomer Service for

details.

Barrel Length

A3-5/8" (9.2 cm)

B6-5/8" (16.8 cm)

C9-5/8" (24.5 cm)

Barrel Without

Spring

D3-5/8" (9.2 cm)

E6-5/8" (16.8 cm)

F9-5/8" (24.5 cm)

See Fig. C on back page

Contact

Tip

8Centerﬁre

5Quick Tip

Note: Centerﬁre

includes D-1

gas diffuser and

N5818-C nozzle.

Quick Tip

includes D118Q

gas diffuser and

N1C58Q nozzle.

Wire Size

A.023" (0.6 mm)

B.030" (0.8 mm)

C.035" (0.9 mm)

D.039" (1.0 mm)

E.045" (1.2 mm)

H.052" (1.4 mm)

I1/16" (1.6 mm)

K5/64" (2.0 mm)

L3/32" (2.4 mm)

M7/64" (2.8 mm)

N1/8" (3.2 mm)

Aluminum Wire

Size

Q.035" (0.9 mm)

R3/64" (1.19 mm)

S1/16" (1.6 mm)

Direct

Plug

BBernard®

MMiller®

LLincoln®

TTweco 4®

EEuro®

WTweco 5®

Barrel Length

A3-5/8" (9.2 cm)

B6-5/8" (16.8 cm)

C9-5/8" (24.5 cm)

See Fig. A on back page

Neck

ARotatable,

Short

30° QT2-30

BRotatable,

Short

45° QT2-45

CRotatable,

Medium

30° QT3-30

DRotatable,

Medium

45° QT3-45

EStraight, 3"

(7.6 cm)

180° QT-180-3

FStraight, 5"

(12.7 cm)

180° QT-180-5

ACB

Gun Type

ACB With

Neck

Amperage

00 No Cable

000

Cable

Length

000 No

Cable

Contact

Tip

8Centerﬁre

5Quick Tip

Note: Centerﬁre

includes D-1

gas diffuser and

N5818-C nozzle.

Quick Tip

includes D118Q

gas diffuser and

N1C58Q nozzle.

Wire Size

A.023" (0.6 mm)

B.030" (0.8 mm)

C.035" (0.9 mm)

D.039" (1.0 mm)

E.045" (1.2 mm)

H.052" (1.4 mm)

I1/16" (1.6 mm)

K5/64" (2.0 mm)

L3/32" (2.4 mm)

M7/64" (2.8 mm)

N1/8" (3.2 mm)

Aluminum Wire

Size

Q.035" (0.9 mm)

R3/64" (1.19 mm)

S1/16" (1.6 mm)

Direct

Plug

MMiller®

LLincoln®

TTweco 4®

WTweco 5®

Barrel

Length

A3-5/8"

(9.2 cm)

B6-5/8"

(16.8 cm)

C9-5/8"

(24.5 cm)

See Fig. A on back

page

Neck

ARotatable,

Short

30° QT2-30

BRotatable,

Short

45° QT2-45

CRotatable,

Medium

30° QT3-30

DRotatable,

Medium

45° QT3-45

EStraight, 3"

(7.6 cm)

180° QT-180-3

FStraight, 5"

(12.7 cm)

180° QT-180-5

ACD

Gun Type

ACD With

Neck

Contact

Tip

8Centerﬁre

5Quick Tip

Note: Centerﬁre

includes D-1

gas diffuser and

N5818-C nozzle.

Quick Tip

includes D118Q

gas diffuser and

N1C58Q nozzle.

Wire Size

A.023" (0.6 mm)

B.030" (0.8 mm)

C.035" (0.9 mm)

D.039" (1.0 mm)

E.045" (1.2 mm)

H.052" (1.4 mm)

I1/16" (1.6 mm)

K5/64" (2.0 mm)

L3/32" (2.4 mm)

M7/64" (2.8 mm)

N1/8" (3.2 mm)

Aluminum Wire

Size

Q.035" (0.9 mm)

R3/64" (1.19 mm)

S1/16" (1.6 mm)

Barrel

Length

A3-5/8"

(9.2 cm)

B6-5/8"

(16.8 cm)

C9-5/8"

(24.5 cm)

Barrel With-

out Spring

D3-5/8"

(9.2 cm)

E6-5/8"

(16.8 cm)

F9-5/8"

(24.5 cm)

See Fig. C on back

page

Direct

Plug

BBernard®

MMiller®

LLincoln®

TTweco 4®

EEuro®

WTweco 5®

Amperage

30 300 amp

50 500 amp

060

Cable

Length

048 48"

(1.2 m)

060 60"

(1.5 m)

072 72"

(1.8 m)

096 96"

(2.4 m)

120 120"

(3.0 m)

180 180"

(4.6 m)

See Fig. B on back

page

Note: Other lengths

available. Contact

Cusomer Service

for details.

Building an Air-Cooled Automatic Gun

Bernard® makes it easy to customize the right gun for your speciﬁc application. Simply ﬁnd the conﬁgurator that matches the power cable and neck

set-up you require. Then, build a part number for a new Air-Cooled Automatic gun by selecting: Gun Type, Amperage, Cable Length, Barrel Length,

Neck, Contact Tip, Wire Size and Direct Plug.

Air-Cooled Automatic Part Number

ACD40060BD8IB is an example of a typical conﬁguration. It was built using the Guns With Cable and Neck conﬁgurator and consists of a 400 amp

60" power cable, 6-5/8" barrel, rotatable medium 45˚ neck, Centerﬁre™ 1/16" contact tip and Bernard® direct plug.

Barrel and Cable Length

MIG gun configurator allows easy, precise

customization of just the right A/C Automatic

MIG gun for your welding job.

Amperage ratings at 100% duty cycle with CO2

gas: 300 and 500 amps.

Power cable equipped guns available in lengths

to fit many applications.

Necks available in numerous length and bend

angles for maximum accessibility.

Contact tip options include Centerfire™ and Quik

Tip™ and are available in wire sizes from .023"

(0.6 mm) to 1/8" (3.2 mm).

Direct plugs connect to wire feeders and

machines from most major manufacturers.

Air-Cooled Automatic MIG

gun without cable shown with

Centerfire™ consumables

Issued March 2008 • Index No. SPEC ACA-1.1

Air-Cooled Automatics

MIG Gun Configurator

Made with

Pride and without

Compromise in the

All Guns are Not Created Equal.

A MIG gun should be durable, easy to

use and customized to your specific

application. Our MIG guns put you in

control: you choose the options you

need and we'll build a gun to last.

Bernard®

An Illinois Tool Works Company

449 West Corning Road, Box 667

Beecher, Illinois 60401 USA

Phone: 800-946-2281 (US Only) 708-946-2281 (Outside US)

Fax: 708-946-6726

For more information, visit us at BernardWelds.com

FIGURE A FIGURE B FIGURE C

Barrel

Length

Cable

Length

Barrel

Length

Barrel Without

Spring

(spring replaced

with end cap)

Pitch Rack

• Pitch rack kit includes 2 mounting

screws and rack

• Note: only ﬁts guns with 9-5/8" barrel

• 32 pitch

Pitch rack kit part number: 1880159

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