Bernard MS102 Manual de usuario
INSTRUCTIONS FOR START-UP
NR 1182_rev.A
MASTER STATION MS102
1 INTRODUCTION Page 3
2 REFERENCE DOCUMENTS Page 4
3 MOUNTING AND CONNECTING YOUR MASTER STATION Page 4
3.1 Mechanical Fixing Page 4
3.2 Links inside the MS102 Page 5
3.3 Outputs links Page 9
3.4 Communication with the DCS Page 12
3.5 Power supply Page 13
4 SETTING UP THE MODBUS RTU COMMUNICATION Page 14
4.1 Default parameters Page 14
4.2 Setting up the Modbus slave address with the touch screen Page 14
4.3 Setting up the Modbus RTU/TCP Gateway Page 15
5 SETTING UP THE MODBUS TCP COMMUNICATION Page 19
5.1 Default parameters Page 19
5.2 Setting up using the touch screen Page 19
6 SETTING UP THE WEB SERVER Page 20
6.1 Default parameters Page 20
6.2 Setting up using the touch screen Page 20
6.3 Setting up using the MGate manager Page 20
7 SETTING UP THE ETHERNET COUPLER Page 22
7.1 Default parameters Page 22
7.2 Setting up using the touch screen Page 22
7.3 Setting-up using the monitoring PC Page 23
8 SETTING UP THE TOUCH SCREEN Page 23
8.1 Language Page 23
8.2 Clock Page 24
9 SETTING UP THE ACTUATORS Page 24
9.1 Activate the actuators Page 24
9.2 Configure your actuator Page 26
10 TOUCH SCREEN Page 29
10.1 Log in access Page 29
10.2 Managing your actuator via the touch screen Page 31
10.3 Master station status Page 38
10.4 Master station and actuators alarms Page 39
11 WEB SERVER Page 41
11.1 Making the internet connection Page 41
11.2 Web pages layout Page 41
11.3 Home page Page 41
11.4 Actuators status Page 42
11.5 Master station status Page 45
ANNEX – USER’S ACCOUNT Page 46
CONTENTS
3
1 INTRODUCTION
Our Master Station is a ready-to-work solution which eases the command and control of large quan-
tities of motor operated valves by the mean of a fieldbus. It will help you saving time and resources.
It is an interface located between the DCS and the actuators, which can replace your standard
industrial computer. Because BERNARD CONTROLS Master Station is already set up, you will save
precious time during the commissioning phase. Just cable it and the system is quickly ready to work!
Overall start up time of your site is now reduced to the minimum.
Our Master Station is also able to work without the DCS. In case of default of your DCS or if you do
not want to include one in your installation, you can still communicate with your actuators through
the Master Station’s manual control, from the color touch screen. You can thus keep the control of
your valves even if the DCS is on hold or disconnected.
The Master Station is able to interface with a monitoring computer (optional) to control directly
valves’ automation. This PC workstation, equipped with specific software, allows to operate the
MOVs and to retrieve data and alarms from the field units. By choosing the PC workstation, you opt
for greater user friendliness. Indeed, we can work together on demand to schematize your installa-
tion in the software interface so as to overview all the actuators of your site easily. And for simple
use, the software is available in English, French, Spanish, German and Italian.
In order to ensure secure management of your site, considering the several control units, a control
hierarchy is set up. The standard control priority is defined from the closest device to actuators, to
the device which is the farthest:
ACTUATORS > MS > PC WORKSTATION > DCS
The consequence is that if an opposite order is received at the same moment from the Master Sta-
tion and from the DCS, the priority order is the one coming from the Master Station.
MODBUS
TCP/IP
ETHERNET
PROFIBUS
MODBUS
RTU
RS 485
OR
valve
valve
DCS (or PLC)
MASTER STATION
4
2 REFERENCE DOCUMENTS
NR1150 – Profibus Intellibus
NR1112 – Intelli+ Notice
NR1178 - PC Workstation for Master Station MS102 Technical Manual
SPEB1246 - Functional analysis of Modbus communication on the Master Station MS102
SETTING UP
3 MOUNTING AND CONNECTING YOUR MASTER STATION
3.1> MECHANICAL FIXING
Master Station MS102 is composed of one 19-inch unit.
It must be installed in a 19-inch cabinet. Use M6 screws to fix those (8 by unit).
All connections are accessible inside the unit, so unscrew the two screws on the right of the panel
to open it.
For make wiring easier there is a hole on the back side for the passage of the cables.
Hole for the passage of the cables
Unscrew to open
the front panel
Holes for
M6 screws
5
3.2> LINKS INSIDE THE MS102
The Master Station MS102 consists of:
• A Siemens PLC S7-300
• A Touch TP177B console connected to the PLC
• Bridging EWON integrating a Web server
• A TCP wrappers in the direction gateway to Moxa to add or remove data routing
To assure the redundancy of the system there are several links inside the Master Station MS102.
There is a redundent Modbus RTU links and a redundant Modbus TCP.
Actuator
Primary line
DCS
Modbus RTU
DCS
Modbus TCP
Ethernet
coupler
Touch console
Bridge
MPI/
Ethernet Switch
MPI
PLC
24V supply
Bridge
DPMPI ETH MPI
ETH
ETH
RS485
Profibus
coupler
DP
Actuator
Secondary line
Monitoring
PC
Bridge
ETH
RS485
DCS
Modbus RTU
6
3.2.1 > Link the PLC with the touch console
To link the PLC (M2) with the console touch (M5), take the cable labeled C5 (which is provided) and
connect the two connectors 9 pin D-type entry on the MPI port of the PLC on one hand, and the
MPI input console touch on the other hand.
M2 unit: The PLC
M5 unit: The console touch
3.2.2 > Link the touch console with the Ethernet Switch
To link the console touch (M5) with the Ethernet Switch (M9), take the cable labeled C1 (which is
provided) and connect its two RJ-45 connectors entry on the Ethernet port of the console touch on
one hand, and on any port of the Ethernet Switch on the other hand.
M9 unit: Ethernet Switch
M5 unit: The console touch
M2
M5
C5
M5
M9
RJ-45 connector
C1
7
3.2.3 > Link the PLC with the Web server
To link the PLC (M2) with the Web server (M6), take the cable labeled C5 (which is provided) and connect the
two connectors 9 pin D-type entry on the MPI port of the PLC on one hand, and the MPI input Web server on
the other hand.
M2 unit: The PLC
M6 unit: The web server
3.2.4 > Link the Ethernet coupler with the Ethernet Switch
To link the Ethernet coupler (M10) with the Ethernet Switch (M9), take the cable labeled C8 (which is provided)
and connect its two RJ-45 connectors entry on the Ethernet coupler port on one hand, and in the Ethernet
Switch input on the other hand.
M10 unit: The Ethernet Coupler
M9 unit: The Ethernet Switch
M6
M2
RJ-45 connector
C5
C5
C8
M10 M9
8
3.2.5 > Link the Web server with the Ethernet Switch
To link the Web server (M6) with the Ethernet Switch (M9), take the cable labeled C2 (which is pro-
vided) and connect its two RJ-45 connectors entry on the Web server port on the one hand, and in
the Ethernet Switch input on the other hand.
M9 unit: The Ethernet Switch
M6 unit: The web server
C2
RJ-45 connector
M9
M6
9
3.2.6 > Link the Modbus RTU/TCP Gateway with the Ethernet Switch
To link the Modbus RTU/TCP gateway (M7) with the Ethernet Switch (M9), take the cable labeled C4 (which
is provided) and connect its two RJ-45 connectors entry on the Modbus RTU/TCP gateway Ethernet port on
one hand, and in the Ethernet Switch input on the other hand.
M7 unit: The Modbus RTU/TCP Gateway
M9 unit: The Ethernet Switch
3.3 > OUTPUTS LINKS
3.3.1 > Link the Profibus lines
The Master Station MS102 is an interface between the DCS and actuators which manages the redundancy.
M2 unit: Profibus interface of the PLC
M3: Profibus coupler
The fieldbus network must be correctly cabled and connected to the Master Station via the D-type connector
of the X2 DP input of the M2 module.
RJ-45 connector
M9
M7
C4
10
Physical description: RS485 type interface
Connection with the Master Station
SIEMENS SIMATIC BUSCONNECTOR
(ref: 6ES7 972-0BB52-0XA0)
Connection with the actuators
Communication parameters
• Type of protocol in use: Probus DP V1
• Transmission speed: 93.75Kbits/s
• Salve address: 1 to 122
For more information refer to the NR1150 Profibus DP V1 for Intelli+.
To get the primary line of the Profibus, connect the 9 pins D-type connector to the X2 DP port of
the PLC (M2) on one hand and to the actuators on the other hand.
To get the secondary line of the Profibus, connect the 9 pins D-type connector to the port of the
Probus coupler (M3) on one hand and to the actuators on the other hand.
X2 DP input of the M2 unit
M3
9 ways D-type
connector
Profibus 2 cable
Tabla de contenidos
