Bernard Controls MASTER STATION MS212 Manual de usuario

A 15/11/2010 First version L.Maissin D.Schwebel G.Aubert-

Maguero

nd. Date Modifications Edited by Verified by Approved by

NR 1177

MASTER STATION MS212

TECHNICAL MANUAL

CONTENTS

CONTENTS ............................................................................................................................................... 2

I. Introduction ..................................................................................................................................... 4

SETTING UP .............................................................................................................................................. 6

II. Mounting and connecting your Master Station .............................................................................. 7

a. Mec anical fixing ......................................................................................................................... 7

b. Power supply ............................................................................................................................... 8

c. Links between t e two racks ....................................................................................................... 8

i. Link between t e PLC .............................................................................................................. 9

ii. Et ernet redundancy ............................................................................................................... 9

d. Communication wit t e DCS ................................................................................................... 11

i. Modbus RTU communication ................................................................................................ 11

ii. Modbus TCP configuration .................................................................................................... 12

e. Communication wit t e Web Server ....................................................................................... 13

f. Communication wit t e actuators – Profibus DP V1 ............................................................... 13

g. Communication wit t e PC Workstation ................................................................................. 13

III. Setting up t e Modbus RTU communication ............................................................................ 14

a. Default parameters ................................................................................................................... 14

b. Setting up t e Modbus slave address wit t e touc screen ................................................... 14

c. Setting up t e Modbus RTU/TCP gateway ................................................................................ 16

i. MGate Manager Installation ................................................................................................. 16

ii. Setting up using MGate Manager ......................................................................................... 20

IV. Setting up t e Modbus TCP communication ............................................................................. 24

a. Default parameters ................................................................................................................... 24

b. Step 1 – Using MGate Manager ................................................................................................ 25

c. Step 2 – Using t e Touc Screen ............................................................................................... 27

V. Setting up t e Touc Screen ......................................................................................................... 29

a. Language ................................................................................................................................... 29

b. Clock .......................................................................................................................................... 29

VI. Activating t e actuators ............................................................................................................ 30

UTILISATION .......................................................................................................................................... 34

VII. Touc Screen ............................................................................................................................. 35

a. Log in access .............................................................................................................................. 35

b. Touc Screen Layout ................................................................................................................. 37

c. Actuators ................................................................................................................................... 38

i. Actuator status ...................................................................................................................... 38

ii. Command your actuator ....................................................................................................... 42

iii. Configure your actuator .................................................................. Erreur ! Signet non défini.

iv. C aracteristics and activity of your actuator ........................................................................ 47

v. Torque profile ........................................................................................................................ 49

d. Master Station Status ................................................................................................................ 50

e. Master Station and actuators alarms ........................................................................................ 51

VIII. Server Web ................................................................................................................................ 55

a. Making t e Internet connection ............................................................................................... 55

b. Web Pages Layout ..................................................................................................................... 55

c. Home page ................................................................................................................................ 56

d. Actuators Status ........................................................................................................................ 56

e. Master Station Status ................................................................................................................ 61

I. Introduction

Our Master Station is a ready-to-work solution which eases the command and control of

large quantities of motor operated valves by the mean of a fieldbus. t will help you saving

time and resources.

t is an interface located between the DCS and the actuators, which can replace your

standard industrial computer. Because BERNARD CONTROLS Master Station is already set

up, you will save precious time during the commissioning phase. Just cable it and the

system is quickly ready to work! Overall start up time of your site is now reduced to the

minimum.

Our Master Station is also able to work without the DCS. n case of default of your DCS or if

you do not want to include one in your installation, you can still communicate with your

actuators through the Master Station’s manual control, from the color touch screen. You

can thus keep the control of your valves even if the DCS is on hold or disconnected.

The Master Station is able to interface with a monitoring computer (optional) to control

directly valves' automation. This PC workstation, equipped with specific software, allows

to operate the MOVs and to retrieve data and alarms from the field units.

By choosing the PC workstation, you opt for greater user friendliness. ndeed, we can work

together on demand to schematize your installation in the software interface so as to

overview all the actuators of your site easily. And for simple use, the software is available

in English, French, Spanish, German and talian.

n order to ensure secure management of your site, considering the several control units, a

control hierarchy is set up. The standard control priority is defined from the closest device

to actuators, to the device which is the farthest:

Actuators > MS > PC workstation > DCS

The consequence is that if an opposite order is received at the same moment from the

Master Station and from the DCS, the priority order is the one coming from the Master

Station.

SETTING UP

II. Mounting and connecting our Master Station

a. Mechanical fixing

Master Station MS212 is composed of two 19-inch racks.

They must be installing in a 19-inch cabinet, one above the other. t is better to put the

rack ‘PLC1’ above the rack ‘PLC2’. Use M6 screws to fix those (8 by rack).

All connections are accessible inside the racks, so unscrew the two screws on the right of

the panel to open it.

For make wiring easier there is a hole on the back side for the passage of the cables.

Holes for M6

screws

Unscrew to

open the

front panel

Hole for the

passage of the

cables

b. Power suppl

Each rack is supplied separately. Power supply is wired on unit D1 and the switch must be

on ‘ON’. Earth is wired on the Earth Terminal.

Voltage: 115 VAC (+10%, -30%)

230 VAC (+10%, -30%)

Frequency: 47 to 63 Hz

Electrical power consumption: 75 W for each rack

c. Links between the two racks

To assure the redundancy of the system there are any links between the two racks of the

Master Station MS202. First there is a link between the two PLC which allows to transfer

the data corresponding to the commands and the signals from the actuators, and to

diagnose the status of the Master Station itself.

Then, there is a link between two Ethernet concentrators which assures the

communication between the DCS and the two PLC even there is just one DCS line.

At last, the Ethernet concentrators have a redundant power supply input which allows

them to keep powered on even if one rack is powered off.

Unit D1

Switch on ON

Earth Terminal

i. Link between the PLC

To link the both PLC together take the cable labeled Profibus 2 (which is provided) and

plug its two 9 ways D-type connector on the PROFIBUS input of the both units labeled M3,

after you had opened their cover.

ii. Ethernet redundanc

To assure the redundancy of the communication of the DCS with the both PLC there is a

link between the both Ethernet concentrators.

So, take the cable labeled ETH 3 (which is provided) and plug its two RJ-45 connectors on

a free port of the both Ethernet concentrators labeled M9.

Uni

t M3

Cable labeled

Profibus 2

9 wa s D

t pe

connectors

45 connector

n addition there is redundant power input on the Ethernet concentrators; they are each

powered on by the both Power supply labeled M8.

So you have to wire as shown below.

For more details refer to wiring diagram S94400175.

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