Beijer Electronics EXTER K100 Manual de usuario
EXTER™ K100
Installation manual
MAEN773D, 2008-05 English
Foreword
Beijer Electronics, MAEN773D
Installation manual for the EXTER series operator panels
Foreword
The EXTER operator panel is developed to satisfy the demands of human-machine
communication. Built-in functions such as displaying and controlling text, dynamic
indication, time channels, alarm and recipe handling are included.
The operator panel work, for the most part, in an object-oriented way, making it easy
to understand and use. The configuration operation of the panel is made in a person-
al computer, using the configuration tool Information Designer. The project is then
transferred and stored in the operator panel.
The operator panel can be connected to many types of automation equipment, such
as PLCs, servos or drives. In this manual the expression “the controller“ is used as a
general term for the connected equipment.
This manual explains how to install the operator panel. Please refer to the reference
manual for further information.
© Beijer Electronics AB, MAEN773D, 2008-05
The information in this document is subject to change without notice and is provided as available at the time
of printing. Beijer Electronics AB reserves the right to change any information without updating this
publication. Beijer Electronics AB assumes no responsibility for any errors that may appear in this document.
Read the entire installation manual prior to installing and using this equipment.
Only qualified personnel may install, operate or repair this equipment. Beijer Electronics AB is not responsible
for modified, altered or renovated equipment.
Because the equipment has a wide range of applications, users must acquire the appropriate knowledge to use
the equipment properly in their specific applications.
Persons responsible for the application and the equipment must themselves ensure that each application is in
compliance with all relevant requirements, standards and legislation in respect to configuration and safety.
Only parts and accessories manufactured according to specifications set by Beijer Electronics AB may be used.
BEIJER ELECTRONICS AB SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT,
SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE
INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,
CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL BE THE REPAIR,
REPLACEMENT, OR REFUND OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE
REMEDY SHALL BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB.
Table of Contents
Beijer Electronics, MAEN773D
Table of Contents
1 Safety Precautions................................................................................. 5
1.1 UL and cUL Installation ................................................................... 5
1.2 General ............................................................................................. 6
1.3 During Installation............................................................................ 6
1.4 During Use ....................................................................................... 7
1.5 Service and Maintenance................................................................... 7
1.6 Dismantling and Scrapping............................................................... 7
2 Installation ........................................................................................... 9
2.1 Space Requirements .......................................................................... 9
2.2 Installation Process............................................................................ 9
2.2.1 Mode Switches ................................................................................................ 11
2.2.2 Connections to the Controller......................................................................... 11
2.2.3 Other Connections and Peripherals ................................................................. 11
3 Technical Data ................................................................................... 13
4 Chemical Resistance ........................................................................... 15
4.1 Metal Casing................................................................................... 15
4.2 Touch Screen and Overlay.............................................................. 15
4.2.1 Autotex F157/F207 ......................................................................................... 15
4.2.2 Touch Screen Surface ...................................................................................... 16
4.2.3 Autoflex EB..................................................................................................... 16
5 Operator Panel Drawings ................................................................... 17
5.1 Communication Ports..................................................................... 17
5.2 EXTER K100 Outline .................................................................... 18
5.3 EXTER K100 Text Strip ................................................................ 19
6 Additional Installation Tips................................................................ 21
6.1 Grounding the Operator Panel ....................................................... 21
6.2 Ethernet Connection in the Panel................................................... 22
6.3 To Achieve Better EMC Protection ................................................ 23
6.4 Ambient Temperature..................................................................... 24
6.5 Safety .............................................................................................. 25
6.6 Galvanic Isolation ........................................................................... 26
6.7 Cable and Bus Termination RS485................................................. 27
Table of Contents
Beijer Electronics, MAEN773D
Safety Precautions
Beijer Electronics, MAEN773D 5
1 Safety Precautions
Both the installer and the owner and/or operator of the operator panel must read and
understand this installation manual.
1.1 UL and cUL Installation
– This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D
OR non-hazardous locations only. [Combinations of equipment in your system
are subject to investigation by the local Authority Having Jurisdiction at the time
of installation.]
– Maximum ambient temperature 40 °C when mounted horizontal or 50 °C when
mounted vertical.
– WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless
power has been removed or the area is known to be non-hazardous.
– For Canada also AVERTISSEMENT – RISQUE D’EXPLOSION – AVANT DE
DECONNECTER L’EQUIPEMENT, COUPER LE COURANT OU
S’ASSURER QUE L‘EMPLACEMENTEST DESIGNE NON DANGEREUX.
– WARNING – EXPLOSION HAZARD - Substitution of components may
impair suitability for Class I, Division 2.
– For Canada also AVERTISSEMENT – RISQUE D’EXPLOSION – LA
SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL
INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I,
DIVISION 2.
– WARNING – EXPLOSION HAZARD – only UL and cUL approved expansion
units are allowed to be connected to the port designated “EXPANSION”. At the
moment there are no such units evaluated or allowed.
– WARNING – EXPLOSION HAZARD - Do not replace expansion unit unless
power has been switched off or the area is known to be non-hazardous.
– This product contains battery, this must only be changed in an area known to be
non-hazardous. Permitted types are shown in the section Technical Data.
– For use on a flat surface of a type 4X enclosure indoor use only.
– To make wiring connections to the power supply connector, use an AWG 28-12
cable and a tightening torque of min. 0.5 Nm.
Safety Precautions
6Beijer Electronics, MAEN773D
1.2 General
– Read the safety precautions carefully.
– Check the delivery for transportation damage. If damage is found, notify the
supplier as soon as possible.
– Do not use the operator panel in an environment with high explosive hazards.
– The supplier is not responsible for modified, altered or reconstructed equipment.
– Use only parts and accessories manufactured according to specifications of the
supplier.
– Read the installation and operating instructions carefully before installing, using
or repairing the operator panel.
– Never allow fluids, metal filings or wiring debris to enter any openings in the
operator panel. This may cause fire or electrical shock.
– Only qualified personnel may operate the operator panel.
– Storing the operator panel where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to congeal/become
isotopic.
– The LCD display liquid contains a powerful irritant. In case of skin contact, wash
immediately with plenty of water. In case of eye contact, hold the eye open, flush
with plenty of water and get medical attention.
– The figures in this manual serves an illustrative purpose. Because of the many
variables associated with any particular installation, the supplier cannot assume
responsibility for actual use based on the figures.
– The supplier neither guarantees that the operator panel is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
1.3 During Installation
– The operator panel is designed for stationary installation on a plane surface, where
the following conditions are fulfilled:
• no high explosive risks
• no strong magnetic fields
• no direct sunlight
• no large, sudden temperature changes
– Install the product according to the accompanying installation instructions.
– Ground the product according to the accompanying installation instructions.
– Only qualified personnel may install the operator panel.
– Separate the high voltage, signal and supply cables.
– Make sure that the voltage and polarity of the power source is correct before
connecting the product to the power outlet.
– Peripheral equipment must be appropriate for the application and location.
Safety Precautions
Beijer Electronics, MAEN773D 7
1.4 During Use
– Keep the operator panel clean.
– Emergency stop and other safety functions may not be controlled from the
operator panel.
– Do not use too much force or sharp objects when touching the keys, touch screen
etc.
1.5 Service and Maintenance
– Only qualified personnel should carry out repairs.
– The agreed warranty applies.
– Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
– Clean the display and surrounding front cover with a soft cloth and mild
detergent.
– Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
1.6 Dismantling and Scrapping
– The operator panel or parts thereof shall be recycled according to local regulations.
– The following components contain substances that might be hazardous to health
and the environment: lithium battery, electrolytic capacitor and display.
Safety Precautions
8Beijer Electronics, MAEN773D
Installation
Beijer Electronics, MAEN773D 9
2 Installation
2.1 Space Requirements
– Installation plate thickness: 1.5 - 9.0 mm (0.06 - 0.35 inch)
– Space requirements when installing the operator panel:
Caution
The openings on the enclosure are for air convection. Do not cover these
openings.
2.2 Installation Process
1. Unpack and check the delivery. If damage is found, notify the supplier.
Note:
Place the operator panel on a stable surface during installation.
Dropping it or letting it fall may cause damage.
2. Place the panel cut out where the operator panel is to be situated, draw along the
outer sides of the holes and cut according to the markings. If access to the text
strips is needed, add extra space in the left corners.
252 mm
58 mm
100 mm
(4.0 inch)
50 mm
(2.0 inch)
50 mm
(2.0 inch)
100 mm
(4.0 inch)
(9.92 inch)
382 mm
100 mm
(4.0 inch)
(15.04 inch)
(2.28 inch)
x14
Panel cut out 343 x 208 mm
(13.5 x 8.18 inch)
6.5 mm
35.0 mm
For text strip
3.5 mm
35.0 mm
(1.38 inch)
(1.38 inch)
(0.14 inch)
(0.26 inch)
Installation
10 Beijer Electronics, MAEN773D
3. Secure the operator panel in position, using all the fastening holes and the
provided brackets and screws:
4. Connect the cables in the specified order.
Use an M5 screw and a grounding conductor (as short as possible)
with a cross-section of minimum 2.5 mm2.
5. Carefully remove the laminated film over the operator panel display, to avoid
static electricity that could damage the panel.
x14
0.5 - 1.0 Nm
B
C
D
ACaution
Ensure that the operator panel and the controller system have the
same electrical grounding (reference voltage level), otherwise errors
in communication may occur.
Caution
- Use only shielded communication cables.
- Separate high voltage cables from signal and supply cables.
Caution
- The operator panel must be brought to ambient temperature
before it is started up. If condensation forms, ensure that the
operator panel is dry before connecting it to the power outlet.
- Ensure that the voltage and polarity of the power source is correct.
24V DC
RS422/RS485 24V DC
1
CF CARD
B
A
C
D
RS232
Controller
Power
Ethernet
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