Beijer Electronics BoX2 extreme Manual de usuario

Installation Manual

BoX2 extreme

MAEN276

2023-09

Foreword

All BoX2 devices are developed to satisfy the demands of human-machine communication.

Configuration is carried out on a PC using iX Developer software. The project can then be transferred

and stored in the device itself. Various types of automation equipment such as PLCs, servos or

drives can be connected to the device. In this manual, the term “the controller” refers to the

connected equipment. This manual explains how to install the device. Please refer to the iX

Developer reference manual for further information.

The information in this document is subject to change without notice and is provided as availa-

ble at the time of printing. Beijer Electronics AB, including all its group companies, reserves

the right to change any information without updating this publication. Beijer Electronics AB, in-

cluding all its group companies, assumes no responsibility for any errors that may appear in this

document. Read the entire installation manual prior to installing and using this equipment. Only

qualified personnel may install, operate or repair this equipment. Beijer Electronics AB, includ-

ing all its group companies, are not responsible for modified, altered or renovated equipment.

Because the equipment has a wide range of applications, users must acquire the appropriate

knowledge to use the equipment properly in their specific applications. Persons responsible

for the application and the equipment must themselves ensure that each application is in

compliance with all relevant requirements, standards and legislation in respect to configuration

and safety. Only parts and accessories manufactured according to specifications set by Beijer

Electronics AB, including all its group companies, may be used.

BEIJER ELECTRONICS AB, INCLUDING ALL ITS GROUP COMPANIES, SHALL NOT BE LIABLE TO

ANYONE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULT-

ING FROM THE INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,

CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL BE THE REPAIR, REPLACEMENT, OR

REFUND OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE REMEDY SHALL BE AT THE

SOLE DISCRETION OF BEIJER ELECTRONICS AB, INCLUDING ALL ITS GROUP COMPANIES.

Head Office

Beijer Electronics AB

Box 426

201 24 Malmö, Sweden

www.beijerelectronics.com / +46 40 358600

Table of Contents

1. Safety Precautions ........................................................................................ 5

1.1. General ............................................................................................ 5

1.2. Hazardous Materials ............................................................................. 5

1.3. Disposal Requirements Under WEEE Regulations ............................................ 5

1.4. UL and cUL Installation .......................................................................... 6

1.5. During Installation ................................................................................ 6

1.6. During Use ......................................................................................... 7

1.7. Service and Maintenance ........................................................................ 7

1.8. Dismantling and Scrapping ...................................................................... 7

2. Installation ................................................................................................. 8

2.1. Installation Process .............................................................................. 8

2.1.1. Protective Connector Shield Installation Process .................................. 11

2.1.2. Connections to the Controller ........................................................ 12

2.1.3. Other Connections and Peripherals .................................................. 12

3. Technical Data ............................................................................................ 13

3.1. Compass Safe Distance ......................................................................... 14

4. Chemical Resistance ..................................................................................... 15

4.1. Metal Casing ...................................................................................... 15

5. Device Drawings .......................................................................................... 16

5.1. Connectors ....................................................................................... 16

5.2. Connectors ....................................................................................... 16

5.2.1. Power Supply ............................................................................ 16

5.2.2. Communication Ports .................................................................. 17

5.3. Device Outline ................................................................................... 19

6. Additional Installation Tips ............................................................................. 20

6.1. Grounding the Device ........................................................................... 20

6.2. To Achieve Better EMC Protection ............................................................ 21

6.3. Safety ............................................................................................. 22

6.4. Galvanic Isolation ............................................................................... 23

6.5. Cable and Bus Termination RS-485 ........................................................... 24

6.6. CAN Interface .................................................................................... 24

6.6.1. Cable Recommendations .............................................................. 24

6.6.2. Termination ............................................................................. 24

6.6.3. Restrictions and Recommendations .................................................. 25

6.7. USB Flash Drive .................................................................................. 25

Beijer Electronics, MAEN276 3 2023-09

1. Safety Precautions

Both the installer and users of the BoX2 device must read and understand this manual.

1.1. General

• Read the safety precautions carefully.

• Check the delivery for transportation damage. If damage is found, notify the supplier as soon as

possible.

• Do not use the device in an environment with high explosive hazards.

• The supplier is not responsible for modified, altered, or reconstructed equipment.

• Use only parts and accessories manufactured according to specifications of the supplier.

• Read the installation and operating instructions carefully before installing, using, or repairing the

device.

• Never allow fluids, metal filings or wiring debris to enter any openings in the device. This may

cause fire or electrical shock.

• Only qualified personnel may operate the device.

• This is an OPEN-TYPE device and should therefore be installed in an enclosure to prevent

unqualified personnel from operating it.

• The figures in this manual serve an illustrative purpose. Because of the many variables associated

with any particular installation, the supplier cannot assume responsibility for actual use based on

the figures.

• The supplier neither guarantees that the device is suitable for your particular application, nor

assumes responsibility for your product design, installation or operation.

1.2. Hazardous Materials

Part description

零件描述

Toxic and hazardous materials or elements

有毒和有害的材料或元素

PCB and electronic components

PCB 和电子元件

Pb Hg Cd Cr6+ PBB PBDE

X O O O O O

O: Indicates that this toxic or hazardous substance contained in all of the homogenous materials for

this part is below the limit requirement in SJ/T 11363–2014.

O: 表示该有害物质在该部件所有均质材料中的含量均在 SJ/T 11363–2014 规定的限量要求以下

X: Indicates that this toxic or hazardous substance contained in at least one of the homogenous

materials for this part is above the limit requirement in SJ/T 11363–2014.

X: 表明该有害物质至少在部件的某一均质材料中的含量超出 SJ/T 11363–2014 规定的限量要求。

1.3. Disposal Requirements Under WEEE Regulations

For professional users in the European Union: If you wish to discard electrical and electronic

equipment (EEE), please contact your dealer or supplier for further information.

For disposal in countries outside of the European Union: If you wish to discard this product please

contact your local authorities or dealer and ask for the correct method of disposal.

Safety Precautions

Beijer Electronics, MAEN276 5 2023-09

1.4. UL and cUL Installation

• All devices have to be supplied by a Class 2 power supply.

WARNING

• Do not separate when energized.

AVERTISSEMENT, NE PAS SEPARER SOUS TENSION.

• Do not open when an explosive atmosphere is present.

NE PAS OUVRIR SI UNE ATMOSPHERE EXPLOSIVE EST PRÉSENT.

• Battery may explode if mistreated. Do not recharge, disassemble or dispose of in

fire. This product contains a battery that is not user replaceable.

LA BATTERIE PEUT EXPLOSER EN CAS DE MAUVAISE MANIPULATION. NE LA

RECHARGEZ PAS, NE LA DÉMONTEZ PAS ET NE LA JETEZ PAS DANS LE FEU.

CE PRODUIT CONTIENT UNE PILE QUI NE PEUT PAS ÊTRE REMPLACÉE PAR

L'UTILISATEUR.

• Potential electrostatic charging hazard, see instructions. To avoid electrostatic

charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth

when installed or used within a potentially explosive atmosphere.

POTENTIEL ÉLECTROSTATIQUE RISQUE DE CHARGEMENT, VOIR INSTRUCTIONS.

• Explosion hazard! Substitution of components may impair suitability for Class I,

Division 2.

RISQUE D'EXPLOSION! LA SUBSTITUTION DE COMPOSANTS PEUT NUIRE À LA

CONFORMITÉ DE CLASSE I, DIVISION 2.

CAUTION

• Temperature code xT4 IEC/EN60079x-0, IEC/EN60079-7, IEC/EN60079-15 and IEC/

EN60079-31. Protection string Ex ec nC IIC T4Gc and Ex tc IIIC T82 °C Dc.

CODES DE TEMPÉRATURE T4 IEC/EN60079-0, IEC/EN60079-7, IEC/EN60079-15 et

IEC/EN60079-31. CHAîNE DE PROTECTION Ex ec nC IIC T4Gc et Ex tc IIIC T82 °C Dc.

1.5. During Installation

• Install the device according to the accompanying installation instructions.

• Ground the device according to the accompanying installation instructions.

• Only qualified personnel may install the device.

• Separate the high voltage, signal, and supply cables.

• Make sure that the voltage and polarity of the power source is correct before connecting the

device to the power outlet.

• Peripheral equipment must be appropriate for the application and location.

• Use only UL certified and approved M12 cables or M12 connector with cable gland. See section

Installation Process for installation details. See step 3 in the process for UL approved M12 cables

sets and M12 connector with cable gland.

Safety Precautions

2023-09 6 Beijer Electronics, MAEN276

1.6. During Use

• Keep the device clean.

• Emergency stop and other safety functions may not be controlled from the device.

1.7. Service and Maintenance

• Only qualified personnel should carry out repairs.

• The agreed warranty applies.

• Before carrying out any cleaning or maintenance operations, disconnect the equipment from the

electrical supply.

• The battery must be replaced by an authorized Beijer Electronics service center.

WARNING

On versions with Codesys runtime included, do not replace the battery before a

backup of the Codesys retain variables and content has been made!

For more information contact our local support team or look in help online.

1.8. Dismantling and Scrapping

• Recycle the device and parts of it according to local regulations.

• The following components contain substances that might be hazardous to health and the

environment: lithium battery and electrolytic capacitor.

Safety Precautions

Beijer Electronics, MAEN276 7 2023-09

2. Installation

2.1. Installation Process

71.7

M4 x 0.7

178.4

6 mm min. (4x)

6 mm min. (4x)M3 x 0.5

163.2

Installation

2023-09 8 Beijer Electronics, MAEN276

The following is needed:

• A Phillips screwdriver for installation of the M12 protection bracket

• Four M5 × 0.8 screws conforming to the table above

• Installation tool for mounting screws

Do the following:

1. Unpack and check the delivery. If damage is found, notify the supplier.

NOTE

Place the BoX2 device on a stable surface during installation. Dropping the

device or letting it fall may cause damage.

2. Attach UL certiﬁed and approved cables\connectors to the BoX2 device. Special precaution must

be followed to ensure approved cable\connector sets are installed according to the environment

and application where the device will be located. The unit is certiﬁed to be installed in the

following hazardous environments:

• C1D2, Type 4X

• ATEX\IECEx Zone 2

NOTE

Please refer to the following tables for information on which connectors \ cables

are to be used in each of these two environments.

NOTE

For information, see table ATEX \ IECEx Zone 2 Environment (M12 cables sets)

and Type 4X, C1D2 Environments (M12 connector with cable gland) below.

NOTE

M12 connector with cable gland torque: 3 Nm.

3. Drill the correct hole pattern in device outlined above or install unit on VESA compliant mounting

bracket.

Installation

Beijer Electronics, MAEN276 9 2023-09

• Connect cable A to the terminal, using 14-20 AWG (2.08–0.52 mm2), 180–220 N-cm torque.

NOTE

Use minimum 85°C copper conductors only.

ATEX \ IECEx Zone 2 Environment (M12 cables sets)

Manufacturer Beijer Part

Number

Manufacturer Model No. Description

Binder 100-1025 77-3529-0000-50708-0300 M12 male 8p to blank 3 meter

(COM)

100-1151 77-3529-0000-50708-1000 M12 male 8p to blank 10 meter

(COM)

Binder 100-1024 77-4529-0000-34704-0300 M12 male 4p to blank 3 meter

(LAN)

100-1152 77-4529-0000-34704-1000 M12 male 4p to blank 10 meter

(LAN)

Binder 100-1023 77-3430-0000-50004-0300 M12 female 4p to blank 3 meter

(power)

100-1153 77-3430-0000-50004-1000 M12 female 4p to blank 10

meter (power)

Type 4X, C1D2 Environments (M12 connector with cable gland)

Manufacturer Beijer

Part

Number

Manufacturer

Model No.

Description Cable Ratings

Binder 100-1148 99-1487-992-08 X2 extreme

Connector, M12

SS 8p male 5.5 -

7.5 mm Gland

(COM)

CMX cable rated 300V,

2 4AWG, 8 conductor,

5.5 - 7.5 mm OD, -30°

C to 70° C

PLTC cable rated 300V,

22AWG, 4 conductor,

5.5 mm – 7.5 mm OD,

-30° C to 70° C

Installation

2023-09 10 Beijer Electronics, MAEN276

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