Beckhoff FC1028 Manual de usuario
Manual | EN
FC1028
PCIe EtherCAT Master Card
5/9/2022 | Version: 1.0
Table of contents
FC1028 3Version: 1.0
Table of contents
1 Notes on the documentation....................................................................................................................5
1.1 Representation and structure of warnings ........................................................................................6
1.2 Documentation issue status ..............................................................................................................7
2 Product overview ......................................................................................................................................8
2.1 Structure............................................................................................................................................8
2.2 Interfaces ..........................................................................................................................................9
3 Commissioning .......................................................................................................................................10
3.1 Assembly.........................................................................................................................................10
3.2 Wiring ..............................................................................................................................................10
3.3 Driver note.......................................................................................................................................11
3.4 BIOS settings ..................................................................................................................................11
4 TwinCAT configuration...........................................................................................................................13
4.1 Scan card in TwinCAT ....................................................................................................................13
4.2 Insert EtherCAT master manually ...................................................................................................14
4.3 Use cable redundancy ....................................................................................................................16
4.4 Enabling Distributed Clocks ............................................................................................................19
4.5 Coupling distributed clocks – EtherCAT master..............................................................................22
5 Error handling and diagnostics .............................................................................................................25
5.1 Diagnostic LEDs..............................................................................................................................25
5.2 Faults ..............................................................................................................................................25
6 Technical data .........................................................................................................................................26
7 Appendix..................................................................................................................................................27
7.1 Accessories.....................................................................................................................................27
7.2 Support and Service........................................................................................................................28
Table of contents
FC10284 Version: 1.0
Notes on the documentation
FC1028 5Version: 1.0
1 Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning the components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, TwinCAT/BSD®, TC/BSD®, EtherCAT®, EtherCAT G®, EtherCAT G10®, EtherCAT P®,
Safety over EtherCAT®, TwinSAFE®, XFC®, XTS® and XPlanar® are registered trademarks of and licensed by
Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702
with corresponding applications or registrations in various other countries.
EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.
Notes on the documentation
FC10286 Version: 1.0
1.1 Representation and structure of warnings
The following warnings are used in the documentation. Read and follow the warnings.
Warnings relating to personal injury:
DANGER
Hazard with high risk of death or serious injury.
WARNING
Hazard with medium risk of death or serious injury.
CAUTION
There is a low-risk hazard that can result in minor injury.
Warnings relating to damage to property or the environment:
NOTE
There is a potential hazard to the environment and equipment.
Notes showing further information or tips:
This notice provides important information that will be of assistance in dealing with the product or
software. There is no immediate danger to product, people or environment.
Notes on the documentation
FC1028 7Version: 1.0
1.2 Documentation issue status
Version Comment
1.0 First version.
Product overview
FC10288 Version: 1.0
2 Product overview
The FC1028 EtherCAT card can be used to integrate an Industrial PC as a master in an EtherCAT network.
The card has 16 EtherCAT channels and a total of eight ix-Industrial® type A connectors. Adapter cables type
C9900-K921 are required to connect the EtherCAT devices.
With FC1028 EtherCAT card a total of 16 EtherCAT masters are available. The EtherCAT masters are fully
DC synchronous. No external synchronization is necessary in order to synchronize the EtherCAT masters or
EtherCAT segments with one another. This function is particularly interesting for XTS systems that require
synchronously running EtherCAT masters. The FC1028 EtherCAT card can additionally be used to realize
an EtherCAT redundancy.
2.1 Structure
Fig.1: Example structure of a FC1028 EtherCAT card.
Table1: Legend for the structure of the FC1028 EtherCAT card.
No. Component Description
1 PCI Express x4 bus Requires a PCIe x4 slot that meets the PCIe standard.
2 ix Industrial® interface 8 x ix-Industrial®-type A interfaces. Two EtherCAT masters can be
executed per interface, i.e. a total of 16 EtherCAT masters.
3 2 x 5-pin contact strip Synchronization interface for synchronization of multiple FC1028
EtherCAT cards.
4 Diagnostic LEDs The LEDs P01 to P16 indicate the status of the connection (see:
Diagnostic LEDs [}25]).
Product overview
FC1028 9Version: 1.0
2.2 Interfaces
Fig.2: EtherCAT interfaces, X1 to X8.
Table2: EtherCAT interfaces X1 to X8, PIN assignment.
PIN Assignment according to
TIA-568B
Description
1 white/orange Pair 1
2 orange
3 not connected Pair 2
4 white/blue Pair 3
5 blue
6 white/green Pair 4
7 green
8 not connected Pair 2
9 white/brown Pair 5
10 brown
C9900-K921 connection cable
With the help of the C9900-K921 connection cable, two RJ45 sockets (P1 and P2) are made from one x-
Industrial® plug (P3).
Fig.3: Connection cable C9900-K921, structure and PIN assignment.
Commissioning
FC102810 Version: 1.0
3 Commissioning
3.1 Assembly
NOTE
Electrostatic discharge
Electrical components can be damaged by electrostatic discharges. Observe ESD protection measures
during assembly. Ensure the environment is well grounded with ESD compliant floors, gloves, clothing and
workstations.
The FC1028 EtherCAT card requires a PCIe x4 slot that complies with the PCIe standard. In principle, the
card can also be operated in longer slots, i.e. also in PCIe x8 or PCIe x16 slots. It is only important that the
slots support four PCIe lanes.
Fig.4: FC1028 EtherCAT card, dimensions.
The EtherCAT card does not require an external power supply. The card is supplied directly from the
Industrial PC via the PCIe bus. The power supply of the Industrial PC has to be adequate for meeting the
power requirement of the EtherCAT cards, particularly if several EtherCAT cards are installed.
Proceed as follows:
1. Before installing the EtherCAT card, switch off the Industrial PC and any external power supplies, and
separate the PC from the mains.
2. Open the housing of the Industrial PC and remove the cover plate in the housing wall of the Industrial PC
at a free PCIe slot of the motherboard.
3. Insert the EtherCAT card into the free PCIe slot and fix it with the screw or device provided. Make sure
that there is enough space between the EtherCAT card and other PC components so that the EtherCAT
card cannot touch any other plug-in cards or motherboard components.
ðAfter a restart, the EtherCAT card is automatically detected. No additional drivers need to be installed.
3.2 Wiring
Connection cables type C9900-K921 are required for the connection of the EtherCAT devices. The
connection cable is a breakout cable with an ix-Industrial® type A plug to 2 x Cat.6 RJ45 socket.
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