BEAMEX MCS100 Manual de usuario
Instruction manual for
MODULAR CALIBRATION SYSTEM
Beamex®MCS100
Dear user,
We have made every effort to ensure the accuracy of the
contents of this manual. Should any errors be detected, we would
greatly appreciate to receive suggestions to improve the quality of
the contents of this manual.
The above not withstanding, we can assume no responsibility for
any errors in this manual or their eventual consequences.
We reserve rights to make modifications to this manual without
any further notice.
For the Beamex®MC5P Calibration host module, please refer to
separate user guide.
© Copyright 2011
BEAMEX OY AB
Ristisuonraitti 10
FI-68600 Pietarsaari
FINLAND
Tel +358- 10-5505000
Fax +358-10-5505404
Internet: http://www.beamex.com
8889000 / UEMCS100 / 000696
Trademarks
QCAL®is a registered trademark owned by Beamex Oy Ab.
Other trademarks are property of their respective owners.
Contents
Part A, About the MCS100 System
General Overview 2
Introduction …………………………………2
Unpacking and Inspection …..……………3
Service …………………………..………….3
Safety 4
The MCS100 Desktop System power
supply …………….……..……………….…5
MCS100 Desktop System 6
General ………………………..……………6
Environmental Specification ……..……6
Taking the Desktop System in use 7
Uninstalling and Installing Modules
in the Desktop System ……………..……..8
Internal Connections …………………...9
MCS100 Bench System 10
General ……………………………………10
Environmental Specification ……..….10
High Workstation …………………………10
Assembly Instructions for High
Workstations …………………………..11
Corner Unit ………………………………..13
How to Assemble the Corner Unit …..14
Low Workstation …………………………16
Assembly Instructions for Low
Workstations …………………………..16
Connecting the Workstation to
the Electrical Network ……………………18
Connecting the Workstation to
the Pressure Supply ……………………..18
Use of the Workstation…………………..19
Uninstalling and Installing Modules
in the Bench System …………………….20
Internal connections…………………..21
DS2 Data Switch Module………………..22
Connections……………………………23
Special Workstations …………………….25
Heavy-duty Workstation ……………...25
Electrical Trolley……………………….25
Part B, Main Supply Units
General 27
Warnings ……………………..….…………27
SU1 Main Supply Unit 28
Connections .……………………………….29
Operation …………………………….……..29
Part C, Assisting Modules
General 31
Warnings When Using
Pressure Modules ………………………..32
Additional Warnings When Using
High Pressure Modules ………………….33
Pressure Connections 34
Pressure Supply Modules 35
PS7 Pressure Supply Module …………..35
Operation ………………………………35
Connections……………………………35
Maintenance of the Pressure
Supply Modules …………………………..36
Pressure Output Modules 37
PO8C………………………………………38
Specifications ………………………….40
Warnings……………………………….42
Service …………………………………44
Selector Valve …………………………44
Operation ………………………………44
PO20 ………………………………………46
Operation ………………………………46
Connections …………………………...48
PO60, PO160 and PO250 ………………48
Operation ………………………………49
Connections ...…………………………49
Maintenance of the Pressure
Output Modules …………………………..50
Pressure Measurement Modules 51
Available Pressure Measurement
Module Types and Their
Measurement Ranges …………………….52
Installing and Uninstalling Pressure
Measurement Modules ……………………53
Removing a Pressure
Measurement Module ………………….53
Adding a Pressure
Measurement Module ………………….54
RTS24P Temperature/Resistance
Simulator Module 55
Operation……………………………………56
Installing and Uninstalling
the RTS24P Module……………………….56
Appendixes
Appendix 1,
Compatibility of MCS100
Workbench Table Frames
and Module Racks 58
Appendix 2,
Index 60
MCS100 User Guide 1
About the MCS100 System
Things discussed in Part A:
introduction to what MCS100 is and what the
parts of this User Guide concentrate on,
general presentation of the MCS100 Desktop
System,
general presentation of the MCS100 Bench
System and
how to install and take in use different type of
MCS100 Bench Systems.
MCS100 User Guide 2
General Overview
Introduction
The MCS100 System is a Modular Calibration System for
calibration and maintenance of process instruments, like
transmitters, converters, temperature probes, recorders, indicators,
etc. The system is designed for instrument/electrical workshops and
laboratories.
The MCS100 comprises a Desktop System, a Bench System or an
Electrical Trolley. The modular construction of the system allows
the user to customize the MCS100 System to practically any
measurement and calibration application.
The modules in the MCS100 System can be grouped into four main
types:
1. Host modules (Calibrator modules):
MC5P Calibration host module
2. Assisting modules, divided into:
PO’s, i.e. Manual Pressure Output Modules,
PS’s, i.e. Manual Pressure Supply Modules,
PM’s, i.e. Pressure Measurement Modules and
RTS24P Temperature/Resistance Simulator module
3. POC6 Automatic Pressure Controller
4. Power supplies, measuring instruments, soldering stations and
other modules.
This manual includes a general presentation of the MCS100
System in part A.
Part B concentrates on the Main Supply Units for the MCS100
Bench system.
Part C concentrates on the Assisting modules (PO's, PS's, PM's
and RTS24P)
MC5P Calibration host module, POC6 Automatic Pressure
Controller, Power supplies, Measuring instruments and other
modules are covered in separate manuals.
Note
This manual includes a description of all the MCS100 Modular
Calibration Systems available, not only the system at hand.
MCS100 User Guide 3
Unpacking and Inspection
At the factory each new MCS100 System passes a careful
inspection. It should be free of scrapes and scratches and in proper
operation condition upon receipt. The receiver should, however,
inspect the unit for any damage that may have occurred during
transport. If there are signs of obvious mechanical damage,
package contents are incomplete, or the instrument does not
operate according to specifications, contact the purchasing sales
office as soon as possible.
The Modular Calibration System MCS100 is supplied with a general
instruction manual. The host modules (MC5P), the automatic
pressure controller (POC6), power supplies, measuring instruments
and other modules have their own manuals. All the modules
purchased with the MCS100 System are installed in the module
rack or in the base unit at the factory. Installation of additional
modules that are purchased later on is described in chapter
Uninstalling and Installing Modules in the Desktop System on
page 8 and chapter Uninstalling and Installing Modules in the
Bench System on page 20.
If you have to return a module or another part of the MCS100
System to the factory for any reason, include a detailed description
of the reason for the return.
Service
A module that requires service or calibration must be carefully
packed and should be accompanied with a letter or note with the
following information:
User’s name
User’s address
Module name
Serial number
Description of the problem
If the module requires calibration, it must be stated in the enclosed
letter.
MCS100 User Guide 4
Safety
High voltage is dangerous. Getting into contact with high
voltages can result in serious injuries, even death.
The power cable plug shall only be inserted into a socket
with a protective earth contact in accordance with local
electrical rules. The protective action must not be negated by
the use of an extension cord without a protective conductor
(grounding).
Make sure that only fuses with the required rated current and
for the specified type (normal blow, time delay etc.) are used
for replacement. The use of repaired fuses and the short
circuiting of fuse holders must be avoided.
Capacitors in the power supply unit may still be charged
even if the power cable has been disconnected.
Sometimes it is necessary to carry out measurements inside
the module rack with the mains power on. Make these
measurements with extreme care and remove the power
cable immediately after the measurements are completed.
The operation should be carried out by a skilled person who
is aware of the hazard involved.
In the occasion that a module is no longer operating safely,
the module must be taken out of use and precautions must
be taken against accidental use
Safe use is no longer possible in the following cases:
- When the module has a clear visible damage
- When the instrument is not functioning as expected
- After prolonged storage in unfavorable conditions
- After serious damage during transport
Warnings concerning pressure modules are presented in part C of
this manual.
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