BBT BBT-JD420 Manual de usuario

OWNER’S MANUAL

Assembly & Operating Instructions

JD 15HP ELECTRIC START ENGINE

MODEL NO. BBT-JD420

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To the Owner

Thank you for purchasing our BBT JD 15HP Electric Start Engine. It was carefully engineered to provide excellent

performance when properly operated and maintained.

Please read this entire manual prior to operating the equipment. It instructs you how to safely and easily set

up, operate and maintain your machine. Please be sure that you and any other persons who will operate the

machine carefully follow the recommended safety practices at all times. Failure to do so could result in personal

injury or property damage.

All information in this manual is relative to the most recent product information available at the time of printing.

Review this manual frequently to familiarise yourself with the machine, its features and operation. Please be

aware that this Owner’s Manual may cover a range of product specifications for various models. Characteristics

and features discussed and/or illustrated in this manual may not be applicable to all models. We reserve the right

to change product specifications, designs and equipment without notice and without incurring obligation.

All the power testing information used to establish the power rating of the engine equipped on this machine

can be found in the engine manufacturer’s manual or website. If you have any problems or questions concerning

the machine, please contact our Customer Support Department.

Throughout this manual, all references to right and left side of the machine are observed from the operating

position. The engine manufacturer is responsible for all engine-related issues with regards to performance,

power-rating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s Manual

packed separately with your machine for more information.

Customer Support

Please do NOT return the machine without first contacting the Customer Support Department at

bbt@bbta.com.au.

If you have difficulty assembling this product or have any questions regarding the controls, operation, or

maintenance of this machine, please contact our Customer Support Department.

SAVE THESE INSTRUCTIONS

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TABLE OF CONTENTS

Page(s)

To the Owner .........................................................................................................................................................2

Customer Support..................................................................................................................................................2

TABLE OF CONTENTS .............................................................................................................................3

IMPORTANT SAFETY INFORMATION .....................................................................................................4

Additional Information and Potential Changes...................................................................................................4

Key to Symbols.......................................................................................................................................................5

ENGINE SAFETY......................................................................................................................................5

PARTS LOCATION....................................................................................................................................6

TECHNICAL INFORMATION ....................................................................................................................7

PRE-OPERATION CHECK ................................................................................................................... 8-10

Engine Oil Level Check ..........................................................................................................................................8

Engine Oil Change .................................................................................................................................................8

Engine Oil Recommendations...............................................................................................................................9

Refuelling ...............................................................................................................................................................9

Fuel Recommendations .......................................................................................................................................10

OPERATION..................................................................................................................................... 11-13

Safe Operating Precautions ................................................................................................................................11

Starting The Engine .............................................................................................................................................11

Stopping The Engine ...........................................................................................................................................13

Setting Engine Speed ..........................................................................................................................................13

SERVICE & MAINTENANCE...................................................................................................................14

Maintenance Safety.............................................................................................................................................14

Maintenance Schedule .......................................................................................................................................14

Air Cleaner Service...............................................................................................................................................15

Sediment Cup Cleaning .......................................................................................................................................15

Spark Plug Service................................................................................................................................................16

Idle Speed Adjustment ........................................................................................................................................16

TROUBLESHOOTING.............................................................................................................................17

Maintenance Schedule .......................................................................................................................................17

STORAGE ........................................................................................................................................ 18-19

Storing Your Engine.............................................................................................................................................18

Engine Oil.............................................................................................................................................................19

Engine Cylinder....................................................................................................................................................19

Storage Precautions.............................................................................................................................................19

Transporting .........................................................................................................................................................19

TECHNICAL INFORMATION ..................................................................................................................20

Wiring Diagrams ..................................................................................................................................................20

SPECIFICATIONS....................................................................................................................................21

WARRANTY & SERVICE ........................................................................................................................21

EXPLODED DIAGRAM & PARTS LIST.............................................................................................. 22-25

YOU MAY ALSO LIKE ...........................................................................................................................26

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IMPORTANT SAFETY INFORMATION

Additional Information and Potential Changes

We reserve the right to discontinue, change, and improve our products at any time without notice or obligation

to the purchaser. The descriptions and sections contained in this manual were in effect at the time of printing.

Equipment described within this manual may be optional. Some illustrations may not be applicable to your

machine.

WARNING: Read and thoroughly understand all instructions in this manual and on the safety decals

before assembling or operating this JD 15HP Electric start engine. Failure to do so may cause serious

injury or death. Do not allow anyone to operate this engine who has not read this manual. Do not

operate this engine if you have any questions concerning its safe operation. To get answers to any

questions, call our Customer Support Department.

This SAFETY ALERT SYMBOL identifies important safety messages in this manual. Failure to follow

this important safety information may result in serious injury or death.

The following signals, words and meanings are intended to explain the levels of risk associated with this product.

DANGER indicates a hazardous situation which, if not avoided, will result in serious injury or

death.

WARNING indicates a hazardous situation which, if not avoided, could result in serious injury

or death.

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or

moderate injury.

NOTICE is important information about the proper use of your Lawn Mower. Failure to follow

this instruction could result in damage to your Lawn Mower or property.

WARNING! Your Responsibility—Restrict the use of this power machine to persons who have read,

understood and will follow the warnings and instructions in this manual and on the machine.

SAVE THESE INSTRUCTIONS!

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IMPORTANT SAFETY INFORMATION

Key to Symbols

Symbol Description

READ THE OWNER’S MANUAL(S)

Read, understand and follow all instructions in the manual(s) before attempting to

assemble and operate.

BYSTANDERS

Keep bystanders, helpers, pets, and children at least 1 metres from the machine

while it is in operation. Stop machine if anyone enters the area.

PETROL IS FLAMMABLE

Petrol is extremely flammable. Allow the engine to cool for at least ten minutes

before refuelling.

CAUTION! Tool surfaces can be hot.

• The engines are designed to give safe and dependable service if operated according to instructions. Read

and understand this Owner’s Manual before operating the engine. Failure to do so could result in personal

injury or equipment damage.

• To prevent fire hazards and to provide adequate ventilation, keep the engine at least 1 metre (3 feet) away

from buildings and other equipment during operation. DO NOT place flammable objects close to the engine.

• Children and pets must be kept away from the area of operation due to a possibility of burns from hot

components or injury from any equipment the engine may use to operate.

• Know how to stop the engine quickly and understand the operation of all controls. NEVER permit anyone to

operate the engine without proper instruction.

• Petrol is extremely flammable and is explosive under certain conditions.

• Refuel in a well-ventilated area with the engine stopped. DO NOT smoke or allow flames or sparks in the

refuelling area or where fuel is.

• NEVER overfill the fuel tank. After refuelling, make sure the fuel tank cap is closed properly and securely.

• Be careful not to spill petrol when refuelling. Fuel vapour or spilled petrol may ignite. If any petrol is spilled,

wipe it off the engine and equipment and move machine to another area before starting the engine.

• NEVER run the engine in an enclosed or confined area. Exhaust fumes contain carbon monoxide which can

be deadly when inhaled.

• The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be

careful not to touch the muffler while it is hot.

• To avoid severe burns or fire hazards, let the engine cool before transporting it or storing it indoors. Battery

Connections for Electric Starter (applicable types only)

ENGINE SAFETY

WARNING

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PARTS LOCATION

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• Use a 12-volt battery with an ampere-hour rating of at least 18 Ah.

• Be careful not to connect the battery in reverse polarity, as this will short circuit the battery charging system.

Always connect the positive (+) battery cable to the battery terminal before connecting the negative (-)

battery cable. Your tools do not cause a short circuit if they touch a grounded part while tightening the

positive (+) battery cable end.

1. Connect the battery positive (+) cable to the starter solenoid terminal as shown.

2. Connect the battery negative (-) cable to an engine mounting bolt, frame bolt, or other good engine ground

connection.

3. Connect the battery positive (+) cable to the battery positive (+) starter solenoid terminal as shown.

4. Connect the battery negative cable (-) to the battery negative terminal as shown.

5. Coat the terminals and cable ends with grease

TECHNICAL INFORMATION

• A battery can explode and cause serious injury to bystanders if you do not follow the correct procedures.

• Keep all sparks, open flames, and smoking materials away from the battery.

WARNING

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after

handling.

WARNING

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Engine Oil Level Check

Stop the engine, disconnect the spark plug and place engine in a level position before checking the engine oil level.

Remove the filler cap/dipstick and wipe it clean.

1. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the

dipstick.

2. If the oil level is low, fill to the edge of the oil filler hole with the recommended oil.

3. Screw in the filler cap/dipstick securely.

Running the engine with a low oil level can cause engine damage.

The oil sensor will automatically stop the engine before the oil level falls below safe limit. However, to avoid the

inconvenience of an unexpected shutdown, always check the engine oil level before start-up.

Engine Oil Change

Drain the used oil while the engine is warm. Warm oil drains quickly and completely.

1. Place a suitable container below the engine to catch the used oil, then remove the filler cap/dipstick, drain

plug, and washer.

2. Allow the used oil to drain completely, then reinstall the drain plug, washer, and tighten drain plug securely.

3. Always dispose of any used motor oil in a sealed container at approved recycling centres only. DO NOT throw

it in the trash, pour it on the ground, or down a drain.

4. With the engine in a level position, fill to the outer edge of the oil filler hole with the recommended oil.

5. Screw in the filler cap/dipstick securely.

Running the engine with a low oil level can cause engine damage.

The oil sensor will automatically stop the engine before the oil level falls below the safe limit. However, to avoid

the inconvenience of an unexpected shutdown, fill to the upper limit, and check the oil level regularly.

PRE-OPERATION CHECK

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Engine Oil Recommendations

Oil is a major factor affecting performance and service life. Use 4-stroke automotive engine oil.

SAE 30 is recommended for general use. Other viscosities shown in the chart may be used when the average

temperature in your area is within the recommended range.

The SAE oil viscosity and service classification are in the API label on the oil container.

The expert recommends that you use API SERVICE category SJ or SL oil.

Refuelling

Stop the engine, disconnect the spark plug and place engine in a level position before checking the fuel level.

Refill the tank if the fuel level is low.

PRE-OPERATION CHECK

Petrol is highly flammable and explosive.

You can be burned or seriously injured when handling fuel.

• Stop the engine and keep heat, sparks, and flame away.

• Handle fuel only outdoors.

• Wipe up spills immediately.

WARNING

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PRE-OPERATION CHECK

Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool.

Refuel carefully to avoid spilling fuel. DO NOT fill the fuel tank completely.

Fill tank to approximately 1 inch (25 mm) below the top of the fuel tank to allow for fuel expansion. It may be

necessary to lower the fuel level depending on operating conditions.

After refuelling, tighten the fuel tank cap securely.

NEVER refuel the engine inside a building where petrol fumes may reach flames or sparks.

Keep petrol away from pilot lights, barbecues, electric appliances, power tools, etc.

Spilled fuel is not only a fire hazard, it causes environmental damage. Wipe up spills immediately.

Fuel can damage paint and plastic. Be careful not to spill fuel when filling your fuel tank.

Damage caused by spilled fuel is not covered under warranty.

Fuel Recommendations

Use unleaded petrol with an octane rating of 95 or higher.

These engines are certified to operate on unleaded petrol. Unleaded petrol produces fewer engine and spark

plug deposits and extends the exhaust system life.

NEVER use stale or contaminated fuel or an oil/fuel mixture. Avoid getting dirt or water in the fuel tank.

Occasionally you may hear a light “spark knock” or “pinging” (metallic rapping noise) while operating under

heavy loads. This is no cause for concern.

If spark knock or pinging occurs at a steady engine speed, under normal load, change brands of petrol.

Running the engine with persistent spark knock or pinging can cause engine damage.

Running the engine with persistent spark knock or pinging is considered misuse, and the Distributor’s Limited

Warranty does not cover parts damaged by misuse.

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