3)Manoeuvretheboilerintopositionsothatthetwospacerpipsontherearofthedraughtdiverter
touchthewall.
4)Connectthewaterflowandreturnpipes(seeBoilerConnections).
5)Connectthefluepipe,makingsurethatthefluetrimisplacedinpositionbeforethefinal
connectionismade.
6)Partiallyfittheoutercase.
7)Connecttheelectricalsupply(seeElectricalConnections).
8)Completetheinstallation(seeCommissioningtheUnit).
9)Completetheassemblyoftheoutercase.
BOILERCONNECTIONS(Fig3)
Theboilershave5waterconnections:
2xRp1(1inBSPinternal)returnconnections.
2xRp1(1inBSPinternal)flowconnections.
1xRp3/4(3/4inBSPinternal)flowconnection.
The1xRp3/4(3/4inBSPinternal)flowconnectionisforusewhenthepumpisfittedinsidethe
outercase.Forotherinstallationsthisconnectionmustbeplugged.THEWATERSPREADER
MUSTBEFITTEDTOTHEPUMPEDRETURNCONNECTIONONALLINSTALLATIONS.THE
MARKSONTHESPREADERMUSTBEBETWEENTHETWOMARKERSONTHE
COMBUSTIONCHAMBER(Fig4).
Thespreaderhasonemarkonthe80,70andhastwomarksonthe60,50,40.
Wheninstallingthepipeworkensurethat:
a)Suitableunionfittingsareusedatthefirstjointofallboilerconnections.
b)Thepipeworkwillrunthroughthecutoutsprovidedintheoutercase(Fig2).
c)Drainoffpointsareprovidedasappropriate.
d)Pipesizesaresuitableforthesystemdesign.
Pump(Fig1)
Asuitablepumpe.g.GrundfosSelectric4orSMCCommodorewithballtypeisolatingvalvesand
22mmcompressionfittingsmaybefittedinsidetheoutercase.
Thepumpshouldbeconnectedtothe3/4inflowconnectiononthefrontoftheheatexchanger
usingthefollowingstandardfittings.
A 1off Elbow3/4BSPmalex3/4BSPfemale
B 1off Conexstraightconnector3/4BSPmale
x22mmcopper
C 3off 22mmYorkshireelbows
D 1off wheninstallingthe60,50and40
60mmlong22mmcoppertube
D 1off wheninstallingthe80and70
92mmlong22mmcoppertube
E 1off 100mmlong22mmcoppertube