Bauer mariner 320 Manual de usuario
Mariner 320
Instruction Manual Breathing Air Compressors
i
INTRODUCTION
This manual contains operating instructions and mainte
nance schedules for the high pressure breathing air compres
sors
WARNING
! Pneumatic high pressure system !
The breathing air produced with the compressor units de
scribed in this manual is subject to strict quality standards.
Ignoring the operating and maintenance instructions can
lead to severe injury or death.
This compressor has been built in accordance with the EC ma
chine regulations 2006/42/EG. Specifications on the noise
level in accordance with the machine and product safety law
as of 01.05.2004 and the EC machine regulations, chapt. I,
section 1.7.4. The machine has been built according to the
highest standard of technology and the generally acknowl
edged safety standards. Nevertheless, operation could still
cause danger for the operating personnel or third parties, or
result in damage to the machine and other values. The ma
chine may only be used to produce compressed air as speci
fied in this manual. Other use is strictly prohibited.
Edition January 2010
©2010 BAUER Kompressoren GmbH, München
All rights reserved.
Instruction Manual Breathing Air Compressors
ii
TABLE OF CONTENTS
1. GENERAL 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. SAFETY MEASURES 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. INSTALLATION, OPERATION, FILLING PROCEDURE 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. MAINTENANCE 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. STORAGE, PRESERVATION 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. REPAIR INSTRUCTIONS 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. TABLES 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. ANNEX 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX
A
Adhesive chart, 53
Air flow diagram, 7
Ambient temperature, 34
B
B-Timer, 21
C
Change-over device, 19
Changing the oil type, 26
Compressor block, 6
Condensate drain, 35
timer adjustment, 45
Cooling system, 47
Cycle counter, 45
D
Drive system, 47
E
Electrical system, 44
Emergency shutdown, 45
F
Filling procedure, 18
Filter system, 28, 34
Final separator, 34
Fuse table, 16
I
Installation, 16
Intake air quality, 18
Intake filter, 28
Intermediate separator, 28
L
Lubrication, 25
Lubrication chart, 53
M
Maintenance instructions, 25
Maintenance kits, 52
Maintenance parts, 52
Maintenance record, 25
Maintenance schedule, 25
O
Oil change, 26
Oil pressure switch, 45
Oil pump, Venting, 27
Operation, 17
P
Preservation, 50
Pressure gauge, 40
Pressure switch, 44
Pressure-maintaining valve, 39
S
Safety valves, 39
Sealant chart, 53
Service switch, 45
Shut-down, 20
Starting the unit, 17
Storage, 50
T
Tables, 52
Technical data, 8, 9, 10
Testing agents, 53
Tightening torque values, 53
Torque sequence, 53
V
Valves, 40
Instruction Manual Breathing Air Compressors
iii
ANNEX
Air flow diagram 80721
Pneumatic parts list 76360
Schematic diagram for unit with motor protection switch 76942-S01
Schematic diagram for unit with compressor control system 80228
Schematic diagram for unit with Honda engine and automatic condensate drain 80862
Electric parts list 76360
Operating instructions for automatic condensate drain timer ---
Lubricating oil list 70851
Applicable parts list
Mariner 320 TM320-4/3
Mariner 320 420 bar TM320-420-4/3
Dear customer
We are happy to give you advice on any questions regarding your BAUER compressor and help as soon as possible with any
arising problems.
You can contact us Mondays to Thursdays from 0800 till 1630, Fridays from 0800 till 1400 on phone no. (089) 78049-0.
If you call the following extensions directly, it will save you time and repeated dialling.
Do you want to order spare parts?
Customer service Phone no: (089) 78049-129 or -149
Fax no: (089) 78049-101
Do you have problems with maintenance or repair work?
Technical customer service Phone no: (089) 78049-246 or -176
Fax no: (089) 78049-101
Do you need further information regarding your unit, accessories, prices etc.?
Sales department Phone no: (089) 78049-138, -185, -154, -205 or -202
Fax no: (089) 78049-103
Are you interested in any training courses?
Training manager Phone no: (089) 78049-175
Fax no: (089) 78049-101
Meet us in the internet at: www.bauer-kompressoren.de
Instruction Manual Breathing Air Compressors
iv
NOTES
Model:
Serial no.:
Date of purchase:
Dealer address/phone no.:
Instruction Manual Breathing Air Compressors
1
1. GENERAL
PURPOSE AND SHORT DESCRIPTION
The Mariner 320 high pressure compressors are designed to
compress air for breathing as required in diving and fire fight
ing applications. The max. allowable operating pressure (ad
justed pressure on final pressure safety valve) is 225 bar or
330 bar depending on unit.
DESIGN AND MODE OF OPERATION
Design
The compressor unit comprises the following major assem
blies:
•compressor block
•drive motor
•filter assembly
•filling assembly
•protection and anti-vibration frame
•automatic condensate draina)
•electric control systema)
The compressor units are available with electric motor or pet
rol engine drive (Abb. 1 to Abb. 8).
Abb. 1 Compressor unit Mariner 320
a) optional extra according to order
Instruction Manual Breathing Air Compressors
2
1 Motor intake filter
2 Motor exhaust
3 Fuel tank
4 Filling valve
5 Oil filler neck
6 Compressor block
7 Compressor intake filter
8 Final pressure safety
valve
8 Safety valve
9 Rope starter
10 Hinged motor plate
11 Condensate drain tap
12 Filling manifold
13 Pressure maintaining/
non-return valve
14 Filter system P31
13
10
6
13
25
9
7
12
8
11 14
4
Abb. 2 Compressor unit with petrol engine on portable frame
1 Motor terminal box
2 Filling valve
3 Oil filler neck
4 Compressor block
5 Intake filter
6 Final pressure safety valve
7 Motor protection switch
8 Hinged motor plate
9 Condensate drain tap
10 Filling manifold
11 Filter system P31
13
7
6
10
25
98 11
4
Abb. 3 Compressor unit with electric motor and filter system P31
Instruction Manual Breathing Air Compressors
3
13
7
6
10
25
98
4
11
1 Electric control unit
2 Filling valve
3 Oil filler neck
4 Compressor block
5 Intake filter
6 Final pressure safety valve
7 Condensate tank
8 Hinged motor plate
9 Condensate separator
10 Automatic condensate
drain unit
11 Filter system P31
Abb. 4 Compressor unit with electric motor, automatic condensate drain and compressor control unit
1 Motor terminal box
2 Filling valve
3 Oil filler neck
4 Compressor block
5 Intake filter
6 Filter system P41
7 Motor protection switch
8 Hinged motor plate
9 Condensate drain tap
10 Filling manifold
11 Final separator
12 Final pressure safety valve
13
7
6
10
25
98 11
4
12
Abb. 5 Compressor unit with electric motor and filter system P41
Instruction Manual Breathing Air Compressors
4
13
9
5
10 13
24
8
6
1511
7
12 14
1 Rope starter
2 Engine intake filter
3 Fueltank
4 Filling valves
5 Compressor intake filter
6 Filter system P41
7 Final pressure safety valve
8 Handle
9 Battery
10 Compressor control
11 Hinged motor plate
12 Condensate separator
13 Automatic condensate drain
unit
14 Filling panel
15 Final separator
Abb. 6 Compressor unit with petrol engine, electric starter, filter system P41 and automatic condensate drain
13
9
5
10 13
24
8
6
1511
7
12 14
1 Rope starter
2 Engine intake filter
3 Fueltank
4 Filling valves
5 Compressor intake filter
6 Filter system P41
7 Final pressure safety valve
8 Handle
9 Condensate tank
10 Hinged motor plate
11 Condensate separator
12 Separator 1st stage
13 Automatic condensate drain
unit
14 Filling panel
15 Final separator
Abb. 7 Compressor unit with petrol engine, filter system P41, automatic condensate drain and separator 1st stage (optional)
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