Barrus Shire 30 WB Manual de usuario

RDG603A17 – Issue 1 – Shire 30_40_50 WB/RB Manual

SH IRE WORK BOAT AND RIVER BOAT ENGINE MANUAL

For the following engine models:

SHIRE 30 WB

SHIRE 30 RB

SHIRE 40 WB

SHIRE 40 RB

SHIRE 50 WB

SHIRE 50 RB

Please read in conjunction with

Yanmar & the PRM Gearbox Manual

Optional:

Travel Power Manual, Hybrid Manual

Enter your engine identification details in the spaces provided above.

E. P. BARRUS LIMITED, Launton Road, Bicester, Oxfordshire. OX26 4UR

Tel: 01869-363636 Fax: 01869-363610 www.barrus.co.uk

RDG603A17 – Issue 1 – Shire 30_40_50 WB/RB Manual

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Declaration of Conformity for Recreational Craft Propulsion Engine with the

requirements of Directive 2013/53/EU.

Name of Engine Manufacturer: Yanmar Co., LTD.

Name of Authorised Representative: E.P.Barrus LTD

Address: E.P.Barrus LTD, Launton Road, Bicester, Oxon, OX26 4UR, England

Engine type approved according to: Stage IIIB

of Directive 97/68/EC, 88/77/EC

Name of Notified Body for exhaust emission assessment: United States Environmental Protection Agency

Address: Office of Transportation and Air Quality

Town: Michigan Post Code: 48105 Country: USA ID Number: BCHCL1.12AAA-002

Conformity assessment module used for exhaust emissions: B+C B+D B+E B+F G H

Or engine type-approved according to: Rstage II of Directive 97/68/EC RDirective 88/77/EC

Other Community Directives applied:

Description of Engine(s) and Essential Requirements

Engine Type: Inboard Engine Fuel Type: Diesel Combustion Cycle: 4 Stroke

Identification of Engine(s) covered by this Declaration of Conformity

Engine Model

Engine Type

Engine Family

code

Type Approval Certificate Number

Shire 30

3TNV 82A BDSA

YD1300DNMDEC

e13*97/68DA*2006/105KA*0558*11

Shire 40 / 50

4TNV 88 BDYE

G2YDXCL0164N3N

e13*97/68DA*2012/46KA*0574*24

Essential Requirements

Standards

Other normative

document/method.

Technical

file

Specify in more detail

*= Mandatory standard.

Annex 1.B- Exhaust Emissions

B.1 Engine Identification

B.2 Exhaust emission

requirements

*EN ISO 8178

B.3 Durability

B.4 Owners Manual

ISO10240

Annex 1. C- Noise Emissions

See Declaration of Conformity of the craft in which the engine(s) has(have) been installed

This declaration of conformity is issued under the sole responsibility of the manufacturer. I declare on behalf

of the engine manufacturer that the engine(s) [is (are) in conformity with the type(s) for which above

mentioned EC type-examination or type approval certificate(s) has (have) been issued and]1will meet the

exhaust emission requirements of Directive 94/25/EC as amended by Directive 2003/44/EC when installed in

a recreational craft, in accordance with the engine manufacturer’s supplied instructions and that this (these)

engine(s) must not be put into service until the recreational craft which it is (they are) to be installed has been

declared in conformity with the relevant provisions of the above mentioned Directives.

Tim Hart

Sales Director

Signed: Bicester, UK

Date: 16/01/2016

RDG603A17 – Issue 1 – Shire 30_40_50 WB/RB Manual

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PLEASE NOTE:

This manual has been compiled to help you to operate your engine and its associated parts

with safety and pleasure. Please read it carefully and familiarise yourself with the engine

and its parts before operation.

E.P.Barrus reserve the right to change the specification of its products and manuals without

prior notice.

Depending upon the equipment specification of the engine and accessories fitted, there

may be discrepancies with the information presented in this handbook. No claims may be

pursued in this respect.

WARNING:

THIS MANUAL FORMS AN INTEGRAL PART OF THE ENGINE IT ACCOMPANIES, IF

A TRANSFER OF TITLE OCCURS, IT MUST ALWAYS BE HANDED OVER TO THE

NEW OWNER.

WARRANTY

This Limited Warranty provides coverage for five (5) years (or 2000 hours whichever occurs

first) for recreational users and three (3) years (or 2000 hours whichever occurs first) for

commercial users from the date of warranty registration. The repair or replacement of parts,

or the performance of service under this warranty, does not extend the life of this warranty

beyond its original expiry date.

To ensure that you have been registered for your warranty, please ask your Boat Builder or

Engine Supplier to provide your portion of the registration form.

The Warranty will only apply if the following have been carried out:

1/ The Installation Check List in the Installation Section has been fully completed.

2/ The boat builder or engine installer has completed the Boat Builder Section on the

Service Record Card (located at the back of this manual) regarding hand over and

commissioning of boat.

3/ The registration form has been completed and returned to E.P Barrus.

RDG603A17 – Issue 1 – Shire 30_40_50 WB/RB Manual

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PRM Gearboxes are covered by a three (3) year warranty for recreation users and two (2)

years for commercial users.

Engine alternator, starter motor and electrical components are only covered by a one (1)

year warranty.

CONDITIONS THAT MUST BE MET IN ORDER TO OBTAIN WARRANTY COVERAGE:

Warranty coverage is only available from an authorised dealer in the country in which the

sale occurred. Routing maintenance outlined in the Owner’s Manual must be performed

using genuine parts in order to maintain warranty coverage. If the customer performs

maintenance, Barrus reserves the right to make future warranty coverage possible only with

proof of proper maintenance.

WARRANTY CLAIMS

Warranty claims shall be made by an authorised dealer or boat builder.

The dealer or boat builder will then arrange for the inspection and any necessary repairs. If

the repairs carried out are not covered by the warranty, the purchaser shall pay for all

related labour and material, and any other expenses associated with that service.

WHAT IS NOT COVERED

This limited warranty does not cover routine maintenance items, adjustments, normal wear

and tear, damage caused by abnormal use, operation of the product in a manner

inconsistent with the recommended operation/duty cycle section of the Owner’s Manual,

accident, submersion, improper installation (proper installation specification and techniques

are set forth in the Operations and First time running sections in this manual), use of an

accessory or part not manufactured or sold by us, or alteration or removal of parts.

Expenses related to crane-out, launch, towing, storage, telephone, rental, inconvenience,

slip fees, insurance coverage, loan payments, loss of time, loss of income, or any other

types of accidental or consequential damages are not covered by this warranty.

Engine electrical systems fitted with alternator boost charge systems or any other electrical

management systems are not covered by warranty.

Engine and fuel equipment is not covered by warranty if bio-diesel is used in the fuel

system. Also if no type of water trap is incorporated into fuel system.

RDG603A17 – Issue 1 – Shire 30_40_50 WB/RB Manual

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Index

Page

SECTION 1 – Safety Precautions ...................................................................8!

1.!General.........................................................................................................................8!

2.!Lifting............................................................................................................................8!

3.!Rotating Shafts and Belts.............................................................................................8!

4.!Exhaust System ...........................................................................................................8!

5.!Launching and Lifting Boats .........................................................................................8!

6.!Batteries .......................................................................................................................8!

SECTION 2 – Engine Identification ..............................................................10!

SECTION 3 – Installation...............................................................................11!

1.!Ventilation...................................................................................................................11!

2.!Engine Beds ...............................................................................................................11!

3.!Pressurised Water Header Tank ................................................................................11!

4.!Shaft Connection and Propeller Selection..................................................................11!

5.!Engine Anti-Vibration Mounts.....................................................................................11!

6.!Engine Alignment .......................................................................................................13!

7.!Electrics......................................................................................................................14!

8.!Electrical Options .......................................................................................................15!

9.!Engine Oil...................................................................................................................15!

10.!Fuel ............................................................................................................................15!

11.!Coolant .......................................................................................................................16!

12.!Control Cables............................................................................................................16!

13.!Domestic Battery Bank...............................................................................................17!

14.!Seawater Strainer.......................................................................................................17!

15.!Control Panel..............................................................................................................17!

16.!Seawater Pump Hose Minimum Inlet Size .................................................................18!

17.!Exhaust System .........................................................................................................18!

18.!Hydraulic Drive Transmissions...................................................................................22!

19.!Hydraulic Pump Drive Option (Shire 30, 40, 50) ........................................................22!

RDG603A17 – Issue 1 – Shire 30_40_50 WB/RB Manual

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20.!Calorifiers ...................................................................................................................22!

21.!Control Cables............................................................................................................22!

22.!Installation Check List ................................................................................................23!

SECTION 4 – Operation.................................................................................24!

1.!Starting the engine for the first time ...........................................................................24!

2.!Starting Procedure .....................................................................................................25!

3.!Stopping Procedure....................................................................................................25!

4.!Full Load Running ......................................................................................................25!

5.!Refuelling ...................................................................................................................26!

6.!Diesel Fuel Additive....................................................................................................26!

7.!Exhaust Hose Sizes (River Boat) ...............................................................................26!

8.!Exhaust Back Pressure (Work Boat with dry exhaust)...............................................26!

9.!Single Lever Side Mount Operation - Optional (RDG9210055) .................................26!

SECTION 5 – Service Procedure ..................................................................27!

1.!Engine Oil and Filer Change ......................................................................................28!

2.!Air Filter Check and Change (Shire 30, 40, 50 WB and Shire 40, 50 RB) .................28!

3.!Air Filter Check and Change (Shire 30 RB) ...............................................................28!

4.!Gearbox Oil Change...................................................................................................29!

5.!Disposal of Oil and Related Items ..............................................................................30!

6.!Primary Fuel Filter Drain – Shire 30, 40 & 50.............................................................30!

7.!Primary and Secondary Fuel Filter Change ...............................................................31!

8.!Fuel System Bleeding ................................................................................................31!

9.!Cooling System ..........................................................................................................31!

10.!Belt Adjustment ..........................................................................................................32!

11.!Belt Maintenance........................................................................................................32!

12.!Belt Replacement .......................................................................................................33!

13.!Control Panel Maintenance ........................................................................................33!

14.!Sacrificial Anode Change ...........................................................................................34!

15.!Raw Water Pump Impellor Change (Work Boat & River Boat) ..................................34!

16.!Engine Heat Exchanger Tube Stack Flushing............................................................35!

RDG603A17 – Issue 1 – Shire 30_40_50 WB/RB Manual

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17.!Winterization of Seawater Cooling System (Work Boat & River Boat).......................35!

SECTION 6 – Service Schedule....................................................................37!

1.!Specifications and Capacities ....................................................................................37!

2.!Service Intervals.........................................................................................................37!

SECTION 7 – Wiring Diagrams .....................................................................39!

1.!Engine Wiring Diagram Shire 30, 40, & 50.................................................................39!

2.!Standard Control Panel Wiring Diagram ....................................................................40!

3.!Deluxe Control Panel Wiring Diagram........................................................................41!

4.!RDG20710110 – Standard Control Panel ..................................................................42!

5.!RDG20710111 – Deluxe Control Panel .....................................................................42!

6.!Overall Dimensions of the Control Panels..................................................................43!

7.!8kW Travel Power Wiring Diagram and Overall Dimensions .....................................44!

SECTION 8 – Technical Data ........................................................................46!

SECTION 9 – Dealer List ...............................................................................47!

SECTION 10 – Shire Service Parts...............................................................49!

SECTION 11 – Shire Service Record Card ..................................................51!

RDG603A17 – Issue 1 – Shire 30_40_50 WB/RB Manual

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SECTION 1 – Safety Precautions

1. General

It is the responsibility of the installer/operator to ensure that the finished installation

complies with the relevant Health & Safety requirements and the recreational craft directive

before commissioning.

Ensure that the engine battery isolator switch is in the off position and the key removed

from the control panel before carrying out any maintenance or repairs.

2. Lifting

The Lifting points supplied with the engine are for lifting the engine/gearbox only. A suitable

spreader bar must be employed to prevent over-stressing either bracket during any lift.

3. Rotating Shafts and Belts

The engine and its accessories are not intended to be put into operation until they are

integrated into the boat as a whole. No person should be in the engine compartment and

the engine cover or deck hatches should be closed whilst the engine is running.

4. Exhaust System

Exhaust gases may have temperatures as high as 650°C and contain elements which are

harmful if ingested.

It is therefore essential that exhaust systems are gas tight and lagged to prevent accidental

burning.

5. Launching and Lifting Boats

Care must be taken when launching or craning new boats into or out of the waterway, so

that water does not enter the engine via the exhaust system or air vents. It is recommended

that these are blocked temporarily whilst undertaking this procedure.

6. Batteries

WARNING:

EXPLOSIVE GASSES / SULPHURIC ACID

•Batteries can produce explosive gases; keep sparks and flames away from the

battery.

NO SMOKING

•Batteries contain sulphuric acid; if splashed on skin or eyes, flush well with water and

RDG603A17 – Issue 1 – Shire 30_40_50 WB/RB Manual

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seek medical advice.

•Keep battery tops and battery compartment ventilated at all times

•If disconnecting the battery; remove the earth lead FIRST; and re-connect it last.

•If charging the battery; ensure that the charger is switched off before connecting and

disconnecting.

•Do not tip the battery on its side.

•Please see label on battery or manufacturer’s instructions for specific information.

RDG603A17 – Issue 1 – Shire 30_40_50 WB/RB Manual

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SECTION 2 – Engine Identification

Please quote the engine identification number during any enquiry or when ordering spare

parts. Use the space below to record these details.

This can be found engraved into the brass plate on the top of the engine rocker cover and

stamped to the crankcase next to the starter motor.

An example of the engine identification plate is shown below (Figure 1):

Description of Models:

CB: Canal Boat Engine: Keel cooled dry exhaust manifold.

WB: Work Boat Engine: Seawater / Heat Exchanger cooled, dry exhaust manifold

with either dry exhaust system (same as a Canal Boat) or

water injected exhaust system.

RB: River Boat Engine: Can also be used for sea going applications. Seawater / Integral

exhaust manifold, heat exchanger cooled. Water injected exhaust system.

Note: There are a number of optional extras that may be fitted to an engine that are not

listed here.

A list of common item service part numbers can be found in Section 11, Shire service parts.

Figure 1: Engine Identification Badge

SHIRE

1550$D$XXXXX

Indicates Model Type or Optional Extras:

RB = River Boat

WB = Work Boat

D = Deluxe Panel

3 = 3:1 Ratio Gearbox

Engine Model

Build Number

Serial Number

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