Barmesa Pumps BCS Series Manual de instrucciones

Installation, Operation &

Maintenance Manual

End-Suction Centrifugal

Stainless Steel Pumps

IMPORTANT! - Read all instructions in this manual before operating or servicing

a pump.

Last update: 07/15/2021

BCS series

0.5 HP @ 1750 RPM

0.75-3 HP @ 3500 RPM

BCSF series

0.5-5 HP @ 1750 RPM

3-20 HP @ 3500 RPM

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General Safety Information

Before installation, read the following

instructions carefully. Failure to

follow instruction and safety

information could cause serious

bodily injury, death and/or property

damage. Each Barmesa product is

carefully inspected to insure proper

performance. Closely following these

instructions will eliminate potential

operating problems, assuring years

of trouble-free service.

IMPORTANT! - Barmesa Pumps is not

responsible for losses, injury or

death resulting from failure to

observe these safety precautions,

misuse, abuse or misapplication of

pumps or equipment.

Installation, wiring, and

junction connections must be in

accordance with the National Electric

Code and all applicable state and local

codes. Requirements may vary

depending on usage and location.

WARNING

I n s t a l l a t i o n a n d

servicing is to be conducted by

qualified personnel only.

WARNING

D o n o t p u m p

hazardous materials (flammable,

caustic, etc.) or use these pumps in

water over 160 °F. Do not exceed

ma nu fa c tu rer s r eco mm en de d

maximum performance, as this could

cause the motor to overheat.

WARNING

C a r e f u l l y r e a d

instruction manuals supplied with

motor or engine before operating or

servicing.

WARNING

A L L R E T U R N E D

P R O D U C T S M U S T B E

CLEANED, SANITIZED, OR

DE CO N TA M I N AT E D P R I OR TO

SHIPMENT, TO INSURE EMPLOYEES

WILL NOT BE EXPOSED TO HEALTH

HAZ ARDS IN HANDLING SAID

MATERIAL. ALL APPLICABLE LAWS

AND REGULATIONS SHALL APPLY.

Keep clear of suction and

discharge openings. Do not

insert fingers in pump with

power connected; the impeller can

cause serious injury.

Always wear eye protection

when working on pumps. Do

not wear loose clothing that

may become entangled in moving

parts.

Pumps build up heat

and pressure during

operation. Allow time

for p u mp s to co ol

DANGER

before handling or servicing the

pum p o r a ny a ccess o r y it e ms

associated with or near the pump. Do

not block or restrict the discharge

pipe/hose.

T h i s p u m p i s n o t

i n t e n d e d f o r u s e i n

swimming pools or water

installations where there is

DANGER

human contact with pumped fluid.

Risk of electric shock. To

reduce risk of electric shock,

always disconnect pump

from power source before

DANGER

handling any aspect of the pumping

system. Lock out power and tag.

Indicates a potentially

hazardous situation which, if not

avoided, MAY result in minor or

moderate injury.

CAUTION

Do not lift, carry or

hang pump by the electrical

cab les. D am a ge to the

electrical cables can cause

DANGER

shock, burns or death. Never handle

connected power cords with wet

hands. Use appropriate lifting device.

Indicates an immi-

nently hazardous situation which, if

not avoided, MAY result in death or

serious injury.

WARNING

Indicates an immi-

nently hazardous situation which, if

not avoided, WILL result in death or

serious injury.

DANGER

Failure to permanently

ground the pump, motor and

controls before connecting

to power can cause shock,

DANGER

burns or death.

IMPORTANT! - Prior to installation,

record Model Number, Serial, Amps,

Voltage, Phase and HP from pump

name plate for the future reference.

Also record the Voltage and current

readings at startup:

Model Number: _____________________

Serial: _____________________________

PHASE: ______ HP: __________________

3 Phase Models

Amps L1-2: Volts L1-2:

Amps L2-3: Volts L2-3:

Amps L3-1: Volts L3-1:

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Specifications & Dimensions

SUCTION: 1¼" or 1½" NPT horizontal.

DISCHARGE: 1" or 1¼" NPT vertical.

SPHL SLD HNDLG: Up to 3/8" diameter.

MAX. WORKING PRESSURE : 175 PSIG.

MAX TEMPERATURES: 250 °F (121 °C).

BODY: AISI 316 stainless steel.

INTERMEDIATE COUPLING: Cast iron.

IMPELLER: Open, AISI 316 stainless steel.

MECHANICAL SEAL: Type 01. Carbon/silicon-carbide faces, Viton® elastomers and 316 stainless steel

metal parts.

SEAL PLATE: AISI 316 stainless steel.

SHAFT SLEEVE: AISI 316 stainless steel.

O-RINGS: Viton®.

MOTOR: NEMA standard 56J frame motors from 0.75 to 3 HP at 3500 RPM and 0.5 HP at 1750

RPM. Open drip-proof and totally enclosed fan-cooled. Single phase 115/230 V (3 HP

model is 230 V only). Built in overload with auto reset provided. Three phase

208–230/460 V. Overload protection must be provided.

HARDWARE: AISI 304 stainless steel.

PAINT: Solvent based enamel (only intermediate coupling).

4BCS SERIES

2.50

1.59

SINGLE PHASE ONLY

6.31

MAX.

6.50

2.50L

1¼ NPT (OPTIONAL)

2.88

3.38

SUCTION

DISCHARGE

MAX.

0.41 DIA HOLES

4 PLACES

3.50

4.12

2.942.94

6.75

4.88

MAX.

2.66

Dimensions and Weights –Determined by Pump

L R W X

BCS 1 x 1¼-5 1 x 1¼ 3.75 0.94 3.01 4.62 17

BCS 1¼ x 1½-5 1¼ x 1½ 3.62 1.06 2.88 4.56 17

WEIGHT MAX.

OF PUMP

DIMENSIONS

MODEL SIZE

Available Motor Weights and Dimensions

ODP TEFC ODP TEFC

0.5 16 21 19 18 10.5

0.75 19 24 21 21 11

1 22 26 23 21 11.38

1.5 28 35 27 27 12.06

2 33 39 32 33 13

3 38 47 36 42 14

HP C MAX.

LENGTH

SINGLE PHASE THREE PHASE

NOTES:

1. Pumps will be shipped with top vertical discharge as standard, for other

orientations, remove casing bolts, rotate to desired position, and tighten

3/8" bolts to 24 lbf-ft.

2. Dimensions in inches, weight in pounds.

3. Not to be used for construction purposes unless certified.

4. Motor dimensions may vary with motor manufacturers.

* Weight is liquid end only. For complete pump, add weight of applicable

motor.

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Specifications & Dimensions

SUCTION: 2" or 3"NPT horizontal.

DISCHARGE: 1½" or 2" NPT vertical.

MAX. WORKING PRESSURE : 130 PSIG.

MAX TEMPERATURES: 250 °F (121 °C).

BODY: AISI 316 stainless steel.

INTERMEDIATE COUPLING: Cast iron.

IMPELLER: Closed, AISI 316 stainless steel.

MECHANICAL SEAL: Type 12. Carbon/silicon-carbide faces, Viton® elastomers and 316 stainless steel

metal parts.

SEAL PLATE: AISI 316 stainless steel.

SHAFT SLEEVE: AISI 316 stainless steel.

O-RINGS: Viton®.

MOTOR: NEMA standard JM shaft extension from 3 to 20 HP at 3500 RPM and 0.5 to 5 HP at

1750 RPM. Single phase motors are 115/208–230 V. Three phase motors are

208–230/460 V. Overload protection must be provided.

HARDWARE: AISI 304 stainless steel.

PAINT: Solvent based enamel (only intermediate coupling).

4BCSF SERIES

APPROX. Z

APPROX. MAX.

17⁄8W BG C

MAX.

H HOLES (4)

Motor Frames

* With 215 JM shaft extension.

(ODP = Open Drip Proof )

(TEFC = Totally Enclosed Fan Cooled)

ODP TEFC ODP TEFC

145 JM -- -- 3 --

182 JM 3 -- 5 3

184 JM 5 3 7½ 5

213 JM -- 5 10 7½

215 JM -- -- 15 10/15

254 JM* -- -- 20 20

256 JM* -- -- 25 20

SINGLE PHASE THREE PHASE

MOTOR HORSEPOWER

FRAME

Liquid End Dimensions and Weights

D W X R Z

BCSF 1½ x 2-6 1½ x 2 4⁷⁄₃₂ 4¼ 5 2½ 3½ 35

BCSF 1½ x 2-8 1½ x 2 5¼ 4¼ 5½ 2½ 4¼ 50

BCSF 2 x 3-7 2 x 3 5¼ 4¼ 6 3 4¼ 50

MODEL SIZE DIMENSIONS WEIGHT

PUMP

(All dimensions are in inches and weight in pounds. Do not use for

construction purposes.)

NOTE: Calculate total approximate weight by adding pump and

motor weights.

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Specifications & Dimensions

Motor Dimensions and Weights

ODP TEFC ODP TEFC

145 7 5⁷⁄₈ 6 5³⁄₈ 6¹⁄₈ 3½ 2³⁄₄ 2½ 7/16 11/32 9 7¼ -- -- 39 --

182 5³⁄₄ 5⁷⁄₈ 6³⁄₄ 2¼ 75 -- 69 62

184 6³⁄₄ 6³⁄₈ 7¼ 90 82 78 74

213 7 7¼ 8 -- 124 114 117

215 8½ 8 8³⁄₄ 3½ -- -- 136 147

254 10½ 9¹⁄₈ 10 4¹⁄₈ -- -- 205 256

256 12 10 10³⁄₄ 5 -- -- 221 --

SINGLE PHASE THREE PHASE

10½ 9¹⁄₁₆ 5¼

12³⁄₈ 10¹¹⁄₁₆ 6¼

3³⁄₄ 9/16

13/32

9⁵⁄₈ 9¼

2³⁄₄

4¼

5/8

10⁵⁄₈ 11¼

5 17/32 10⁷⁄₈ 13⁵⁄₃₂

9 8¹⁄₈ 4½

G H L O

MAX.

BG C

MAX. D E FFRAME JM A AB B

(All dimensions are in inches and weight in pounds. Do not use for construction purposes.)

Pumps will be shipped with top vertical discharge position as standard. For other orientations remove casing bolts, rotate discharge to

desired position, replace and tighten bolts to 35 lbf-ft. Discharge may extend below motor mounting surface when using bottom horizontal

position; adequate clearance must be provided. Standard casing will not be drilled and tapped for drain plugs; if tappings for 1/4" NPT drain

plugs are required, order as options.

4BCSF SERIES

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Recommendations & Warnings

4Receiving inspection

Upon receiving the pump, it should

be inspected for damage or

shortages. If damage has occurred,

file a claim immediately with the

company that delivered the pump. If

the manual is removed from the

packaging, do not lose or misplace.

4Storage

Any product that is stored for a

period longer than six (6) months

from the date of purchase should be

bench tested prior to installation. A

bench test consists of, checking the

impeller to assure it is free turning

and a run test to assure the motor

(and switch if provided) operate

properly.

4Service Stations

To find the nearest Barmesa Pumps

authorized service shop, please

directly contact your distributor or

the factory.

**See friction table in pipes and fittings

to determine the dimensions of the

suction and discharge. (Page 7)

At any time exceeding six (6) months,

but no more than twenty four (24),

the equipment must be stored in a

controlled area, keeping it away from

contact with rain, dust, etc., and the

temperature is maintained between

43-104 °F. If there is a possibility of

high humidity (coastlines, etc.), the

entire unit must be sprayed with

antioxidant liquid.

4Installation

(See Figure 1 for better reference). The

pump should be as close as possible

to the liquid to be pumped, with a

minimum number of couplings,

adapters, etc., in order to reduce

friction on the suction side.

A successful operation depends on

the calculation of the friction loss in

the suction, considering acceptable

limits. The minimum suction pipe size

to use can be determined by

comparing the NPSH available at the

pump suction against the NPSH

required by the impeller, as shown in

the performance curves.

Usually, we recommend using a pipe

diameter of 1/2" to 1" greater as that

of the suction volute or body.

A strainer or sieve should be installed

in the suction to prevent the entry of

objects. The strainer must have a free

entry area at least three times the

pipe diameter. Usually a suction valve

is combined with a strainer Figure 1.

Use pipe or hose reinforced

sufficiently robust to prevent

collapsing by the difference in

atmospheric pressure. Check for leaks

at all joints.

4Suction

The anchors of the motor are to be

anchor, on a raised base,

approximately 4", this to prevent

accumulated water from entering the

motor.

The suction and discharge piping

must be perfectly aligned in the

pump volute and supported

independently using support or

anchors, this to prevent excessive

load on the volute.

Figure 1 Proper installation.

Motor

Anchors Base Pipe

support

Eccentric

reducer Vacuum

gauge

Straight pipping as short as possible, but not less

than 6 times the "D" diameter

Perfectly sealed joints

As close As close

as possibleas possible

As close

as possible

Strainer

Appropriate size "D"

to avoid the excess

of friction

1 "D"

min

4 "D"

min

SuctionSuction

valvevalve

Suction

valve

"D"

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Installation

Suction height - Suction pipe should

have a slope of 0.39" per 3.3 ft of

suction. Never exceed 16.4 ft suction,

considering friction. (Figure 3)

Positive/Drowned Suction - A gate

valve is installed in the suction pipe

to service the pump (Figure 4). Volute

or body have plugs, and these must

be removed to allow trapped air to

escape.

Use pipe or hose reinforced

sufficiently robust to prevent

destruction due to high pressure.

4Discharge pipe

Due to the cost of energy or BHP

necessary to overcome the friction

generated by using a smaller

diameter pipe, a larger diameter

discharge pipe is commonly used

than the required by the volute or

body.

Figure 2 Wrong installation.

Without

strainer

Vortex

"D"

Too much

height

Less than

4 "D"

Long piping

Concentric

reducer

Air

pocket Air

leaks

A valve in the suction pipe

is not recommended

Piping elbow immediately

installed after the suction

Figure 3 Inclination

Correct

0.39" of inclination

per 3.28 ft

Incorrect

Air pocket

Figure 4 Positive suction

Check valve

(completely open)

"D"

6 "D" min.

Pressurized water

Correct

Figure 5 Positive suction

A retention valve in the suction pipe

is not recommended. If required,

better install the valve in the

discharge pipe.

Valve partially

closed

Incorrect

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Installation & Operation

In order to determine the optimal

size of the piping, compare the total

cost of the equipment's operation

(cost of the pump, control

equipment, piping and energy

consumption). By increasing the

discharge diameter reasonably, it

reduces the required BHP due to the

low friction. Perform different tests

using several piping diameters until

you find the more convenient.

The pipe, valves, etc. should be

perfectly align with the volutes

suction and discharge centerlines,

this to avoid any excessive loads on

the pumps volute. If needed, install

new expansive joints to protect the

pump from excessive thermal or

pressure forces.

Install the foot valve at the suction

pipe and fill with liquid the superior

part of the pump's body. Sometimes

air is trapped inside the body, to

remove it you should uncap the male

plug until the liquids spills out. Re-

install the male plug using a sealant.

IMPORTANT! - Do not

operate pump without

priming first. Operating dry

will damage seal.

4Pre-Operation

1.Check Voltage and Phase -

Compare the voltage and phase

information stamped on the

pump name plate.

2.Check Pump Rotation - Improper

motor rotation can result in poor

pump performance and can

damage the motor and/or pump.

Check rotation on three phase

units by momentarily applying

power and observe the "kickback". 4.Priming - Every centrifugal pump

must be primed (suction pipe and

pump's body should have liquid),

before operating.

Kickback should always be in a

counter-clockwise direction as

viewed from motor end or opposite

to impeller rotation. Impeller rotation

is counter-clockwise as viewed from

bottom of pump.

3.Name Plate - Record the

information from the pump name

plate to drawing in front of manual

for future reference.

Figure 6 Discharge piping

Correct Incorrect

Expansive

joint

Service valve

Expansive

joint

Service valve Retarded action

check valve

Safety shutoff

valve

Swing check valve

could cause a

"water hammer"

IMPORTANT! - SEVERE

DAMAGE MAY RESULT IF

THE PUMP WORKS IN

WRONG SENSE.

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IMPORTANT! - When the

pump starts and once the

rotation has been verified,

if it detects under water

flow or pressure it will be

necessary to calibrate the

space between the impeller

and its pump housing.

When you start your equipment for

the first time, check that the valve in

the discharge is 90% closed. Open

the valve gradually until the engine

works at full load (plate amperage).

Never allow the amperage consumed

by the pump to exceed the maximum

allowed by the motor.

4Mechanical seal

The mechanical seals installed in the

pumps are lubricated by water,

therefore the pump should not be

operated dry. You will find the

appropriate seal for each use and

liquid to be pumped, consult your

BARMESA distributor for more

information.

Operation & Maintenance

Perform this step by removing spacer

shims that are installed between the

housing and the coupling. The shims

work to maintain the required

nominal spacing of 0.015" to 0.020"

between the impeller and the inner

wall of the housing due to the natural

wear and tear that occurs. The pump

has 4 factory installed spacer shims

and four more parts. The 0.005" shim

is transparent and without a

perforation mark, the 0.010" shims

has a perforation mark, the 0.015"

shims has two perforation marks and

the 0.020" shims has three

perforation marks. If necessary, start

by removing the 20 and 15

thousandth shims and check if the

flow and pressure of your pump is as

desired.

IMPORTANT! - Always

disconnect the pump before

applying maintenance,

service or repair to avoid

electric shock.

4Maintenance

If the mechanical seal does not leak

and there is a need to open the

pump for inspection or cleaning, DO

NOT remove the seal, only remove

the spring if the impeller had to be

removed. Once a seal has been in

operation it is very difficult that when

removing and reassembling it does

not show leaks.

4Disassembly

Drain and rinse the system. Remove

the 4 screws from the case and

remove the case. Check the

conditions of the shims and replace

them if necessary. Remove the

impeller; the impeller compresses the

spring of the mechanical seal and is

prepared for the impeller to jump off

the shaft when unscrewed; to

remove it, you must turn it

counterclockwise while holding the

shaft with a screwdriver at the rear of

the engine. Remove the rotating part

of the mechanical seal by sliding it

through the sleeve, be careful with

the faces of the mechanical seal as it

is fragile when handling. Remove the

screws that secure the seal plate to

the adapter and the screws that hold

the coupling to the motor.

IMPORTANT! - Handle seal

parts with extreme care.

DO NOT DAMAGE polished

surfaces.

4Reassembly

Assemble the adapter assembly, seal

plate, sleeve, mechanical seal and

housing in reverse order of

disassembly. Always check that O-

ring gaskets are in good condition, or

if necessary, replace them.

The adapter must be screwed to the

motor with the identification plate

facing up, then screw the seal plate to

the adapter, replace the sleeve,

applying liquid screw fastener on the

end that goes to the motor and

sliding it along the arrow. Verify that

the faces of the mechanical seal do

not show cracks or bumps, that if so,

you will need to replace it. Position it

carefully by sliding it through the

sleeve, place the spring on the

mechanical seal and screw the

impeller clockwise. Screw the casing

and pump base.

IMPORTANT! - All parts

must be clean before

reassembly.

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Friction Table

1" 1 1/4" 1 1/2" 2" 2 ½" 3" 4" 5" 6" 8" 10"

30 4.54 8

37 6.86 1.77 10

45 9.62 2.48 12

57 16.2 4 1.53 15

68 20.6 5.22 2.42 18

76 25.1 6.34 2.94 20

95 38.7 9.6 4.48 1.2 0.54 25

113 54.6 13.6 6.26 1.82 0.75 30

151 95 23.5 10.79 3.1 1.28 40

170 119 29.4 13.45 3.85 1.6 45

189 146 36 16.4 4.67 1.94 0.66 50

208 43.2 19.7 5.51 2.33 0.79 55

227 51 23.2 6.59 2.72 0.92 60

246 59.6 27.1 7.7 3.17 1.07 65

265 68.8 31.3 8.86 3.63 1.22 70

284 78.7 35.8 10.15 4.14 1.39 75

303 89.2 40.5 11.4 4.66 1.57 80

322 100 45.6 12.6 5.27 1.77 85

360 125 56.5 15.8 6.49 2.18 0.57 95

378 138 62.2 17.4 7.11 2.39 0.62 100

416 75.25 21.05 8.55 2.88 0.75 110

454 88.3 24.7 10 3.37 0.88 120

530 119 33.2 13.5 4.51 1.17 0.38 140

568 137.5 38.1 15.45 5.16 1.33 0.43 150

605 156 43 17.4 5.81 1.49 0.48 160

643 48.55 19.65 6.54 1.67 0.54 170

681 54.1 21.9 7.28 1.86 0.6 180

757 66.3 26.7 8.9 2.27 0.73 0.3 200

833 80 32.2 10.07 2.72 0.87 0.35 220

908 95 38.1 12.6 3.21 1.03 0.41 240

984 111 44.5 14.7 3.74 1.2 0.48 260

1060 128 51.3 16.9 4.3 1.38 0.56 280

1135 146 58.5 19.2 4.89 1.58 0.63 300

1324 79.2 26.1 6.55 2.11 0.85 350

1514 103 33.9 8.47 2.72 1.09 0.27 400

1892 52.5 13 4.16 1.66 0.42 500

2082 63.2 15.7 4.94 2 0.5 550

2271 74.8 18.6 5.88 2.34 0.59 0.19 600

2649 101 25 7.93 3.13 0.79 0.25 700

2838 28.7 9.07 3.59 0.91 0.29 750

3028 32.4 10.22 4.04 1.02 0.32 800

3217 36.6 11.56 4.5 1.13 0.36 850

3406 40.8 12.9 5.05 1.27 0.41 900

3595 45.5 14.35 5.61 1.42 0.45 950

3785 50.2 15.8 6.17 1.56 0.5 1000

4163 19.15 7.41 1.87 0.6 1100

4542 22.5 8.76 2.2 0.7 1200

4920 26.45 10.2 2.56 0.81 1300

LITERS

PER

MINUTE

PIPING DIAMETER GALLONS

PER

MINUTE

NOTE: The values in this table refer to frictions and clean water pipes and hoses smooth

walls. As used pipe and / or hose rough walls increase the values about 50% to 100%.

Table 1 Friction in meters x 100 m of piping.

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