Baoding Longer Precision Pump EasyPump Series Manual de usuario

Shenchen Precision Pump

Manual of EasyPump Series

Baoding Shenchen Precision Pump Co.,Ltd

Note:

Please read the manual carefully before using the product.

Warning:

Tubing may crack due to wear, which results in overflow of fluid from the

tubing. In that time human body and instruments may be harmed. So, users

must check frequently and change tubing in time.

If the pump head accidentally is exposed to water, use a soft cloth to wipe dry

to prevent damage to the pump head.

Before the peristaltic pump start running, check the tubing carefully each time

to see if it is damaged.

Move the tubing working position after it was used for a period of time, in

order to extend the tube lifetime.

Please loosen the tube when not in use for a longtime.

There are movable parts inside the pump head. Before opening the upper

pressure block, the following requirements must be followed:

Ensure the pump is isolated from the main power supply.

Ensure there is no pressure inside the tube.

If the tube fails, make sure that the liquid in the tube is discharged to

other containers.

If dangerous liquids are transmitted, protective clothing and eye

protection must be worn.

Catalogue

1. Product Introduction .................................................................- 1 -

2. Product Instruction....................................................................- 2 -

3. EasyPump Head Dimension ...................................................- 12 -

4. EasyPump Series Specification and Flow Rate Chart.............- 14 -

5. Function Instruction................................................................- 16 -

6. Troubleshooting ......................................................................- 20 -

7. Maintenance............................................................................- 21 -

8. Warranty and After Sales Service ...........................................- 22 -

Shenchen Pump EasyPump Series

- 1 -

1. Product Introduction

Easy-load type pump head has brand new design which gives customer brand

new experience. Not only the appearance is attractive, the function design is

also more practical. The unique tube clamp linkage mechanism, with the

opening process of the upper block, the tube clamp naturally lifts, and the user

can easily put in the tube. With the closing process of the upper block, the tube

clamp automatically resets and fixes the tube. At the same time, the "Trigger

lever assist mechanism" assists the user in pressing the upper pressure block.

The rubbing wheel mechanism can adjust the position of the lower tube clamp

to fix tubes of different materials and diameters.

The pump head has single and dual channel available. And there is fixed tube

pressure gap pump head and adjustable tube pressure gap pump head. There

are two types of material of the pump head shell: resistant to organic solvents

and non-resistant to organic solvents.

The pump head can be used with DC motor, stepper motor and AC motor. It is

also stackable.

Shenchen Pump EasyPump Series

- 2 -

According to tubing size, channel numbers and tube pressure gap, the

EasyPump model No. as below:

Model No.

Tubing Wall

Thickness

Tubing Size Channel

Tube Pressure

Gap

EasyPump I 1.6mm 13#,14#,19#,16#,25#,

17#,18# Single Fixed

EasyPump II 2.4mm 15#,24#,35#,36# Single Fixed

EasyPump III 1.6mm 13#,14#,19#,16#,25#,

17#,18# Single Adjustable

EasyPump IV 2.4mm 15#,24#,35#,36# Single Adjustable

EasyPump V 1.6mm 13#,14#,19#,16#,25# Dual Fixed

EasyPump VI 1.6mm 13#,14#,19#,16#,25# Dual Adjustable

2. Product Instruction

Single channel, fixed tube pressure gap pump head:

Lever

Upper pressure block

Upper tube clamp

Lower support

Body base

Roller assembly

Lower tube clamp

Rubbing wheel

Shenchen Pump EasyPump Series

- 3 -

Dual-channel, fixed tube pressure gap pump head:

Lever

Upper pressure block

Upper tube clamp

Lower support

Body base

Roller assembly

Lower tube clamp

Rubbing wheel

Single channel, adjustable tube pressure gap pump head:

Body base

Upper pressure block

Lever

Roller assembly

Lower support

Rubbing wheel

Upper tube clamp

Lower tube clamp

Pressure adjusting knob

Shenchen Pump EasyPump Series

- 4 -

Dual channel, adjustable tube pressure gap pump head:

Body base

Upper tube clamp

Lower tube clamp

Rubbing wheel

Upper pressure block

Lever

Roller assembly

Lower support

Pressure adjusting knob

2.1 Single Pump Head Installation

(1) Standard (flat) shaft pump head installation with rubber coupler

First, install the rubber coupler on the pump head shaft, the narrow groove

of the rubber coupler is butt-connected with the boss of the main shaft of the

pump head. Install the pump head on the driver motor shaft, the wide

groove of the rubber coupler is butt-connected with the boss of the motor

shaft. Then fix the pump head on the driver with screws. Please fasten the

two screws with same force.

Shenchen Pump EasyPump Series

- 5 -

Pump head screw

Rubber coupler

(2) Round shaft pump head installation with plum blossom coupler

Install the plum blossom coupler on the pump head shaft, adjust to suitable

position, fasten the coupler screw. Then install the pump head on the driver

motor shaft with coupler, fasten the pump head screws to fix the pump

head on the driver. Please try to use same force to fasten the screws.

Pump head screw

Plum blossom coupler

2.2 Multiple Pump Head Installation

Usually, the pump head is already installed on the pump drive when you

receive it.

If the multiple pump heads are separate from the pump drive, please refer to

the below installation instruction:

Shenchen Pump EasyPump Series

- 6 -

(1) Pump heads are connected in series as a whole. (Take three pump heads as

an example)

The pump head status as in below picture when you receive it.

Remove the two M4 nuts, install the complete pump head group (pump

head 1/2/3) to the pump drive, then adjust the height of the multiple

pump head support according to the actual situation on site.

Pump head 1 Pump head 2 Pump head 3

M4 nut Multiple pump

head screw

Multiple pump

head support

Shenchen Pump EasyPump Series

- 7 -

(2) The pump heads are separate, or users need to disassemble and replace the

pump head in the later use process, please refer to the below instruction:

The main shaft connection between two adjacent pump heads needs to

install shock absorber, as in below picture, otherwise it will cause the

pump head to work abnormally.

Except that the outermost pump head has a lower support decoration, the

other pump heads need to remove the lower support decoration, as in the

below picture:

Shock absorber

Lower support

decoration There is no lower support

decoration here

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