B&C Technologies HP series Manual de usuario
Washer-Extractor
HP Series Installation and Operation Manual
Revision1.5
3/23/2005
B&C Technologies
Panama City, FL
(850) 249-2222
(850) 249-2226 FAX
www.bandctech.com
Accurate Technologies
Samutprakarn, Thailand
+66 (0) 2740-5511
+66 (0) 2740-5522 FAX
www.accuratethai.com
Table of Contents Introduction
Customer Service
Replacement Parts
General Specifications
Safety Information
Key Symbols
Safety Checklist
Installation
Theory of Operation
Inspection and Uncrating
HP-60 Technical Specs
Dimensional Clearance
Foundation
Drain Connection
Electrical Installation
Water Connection
Steam Connection
External Chemicals
Function Test
Routine Maintenance
Decomissioning
3
3
4
5
5
6
11
13
16
17
18
22
23
24
25
26
29
31
36
B&C Technologies
Panama City, FL
(850) 249-2222
(850) 249-2226 FAX
Www.bandctech.com
Accurate Technologies
Samutprakarn, Thailand
+66 (0) 2740-5511
+66 (0) 2740-5522 FAX
www.accuratethai.com
The B&C HP line is the professional
fixed mount washer-extractor series of
machines from B&C Technologies. It is an
open pocket washer-extractor with a large
door opening for easy and quick loading
and unloading. It has been developed for
the on premise market, and is suitable for
commercial laundries, hotel and other
places where laundry might be processed
The design allows for top
performance at lowest possible operation
cost and investment. The flexible electronic
control center ensures that maximum
productivity is obtained.
The HP series utilizes high quality
material, such as 304 (18/8) stainless steel
in vital parts in contact with the wash
solution. It has a stainless steel cabinet for
long life with easily removable panels.
The key advantages of this series are
the simplicity of the microprocessor and the
electronic AC drive system, which utilizes
only one motor. The system allows for
washing and extraction at any speed and
mechanical action to suit any textile fiber
used today and tomorrow. The high speed
final extraction saves time and energy in the
finishing operation.
A single compartment supply
dispenser for powder and liquid detergents
is standard (five compartment optional) and
the machine is designed to accept the
connection of 8 additional external
chemical lines and pumps. Additional
chemical connections are available as an
option.
The HP series is also prepared to
accept the connection of water reuse
systems. These systems can be installed
separate or on top of the machine. They are
available in either single or dual tanks for
maximum savings of water up to 40%. The
tanks can be equipped with or without
steam or electrical heat depending on
installation and operation. The water reuse
system is programmable by the machines
electronic control center.
Customer Service
For technical assistance, call the following
number:
Phone: (850)-249-2222
FAX: (850) 249-2226
e-mail: techsuppor[email protected]
Web: www.bandctech.com
Replacement Parts
In the event that literature or replacement
parts are required, contact the local
distributor of the equipment, or contact
B&C Technologies at the above phone
numbers/internet addresses.
Introduction
HP Series Washer-Extractors
3
4
Introduction
General Specifications
C
B
A
123
45 6
7 8 9
0
DEL STOP
UNLOCK
DOOR
ADVAN
ENTER
START
B&C
Technologies, Inc.
2000X CONTROL CENTER
MODEL
Metric US
OVERALL DIMENSIONS:
A - Width mm in 880 34.6
B - Height mm in 1650 65
C - Depth mm in 1190 47
WEIGHT AND SHIPPING INFORMATION:
Net Weight kg lbs 660 1450
Domestic shipping weight kg lbs 720 1584
CYLINDER INFORMATION:
Diameter mm in 790 31.1
Depth mm in 560 22
Volume liters cu ft 274 9.7
Capacity, 1:10 fill ratio kg lbs 27.4 60
DOOR OPENING AND HEIGHT:
Diameter mm in 450 17.7
Height of door bottom above floor mm in 569 22.4
WATER INLETS:
Hot water size DN in 20 3/4
Cold water size DN in 20 3/4
Additional water Inlet DN in 20 3/4
DRAIN OUTLETS AND CAPACITY:
Number of drains standard
Number of drains optional (water re-use)
Drain size mm in 76.2 3
Drain capacity liter/min gpm 246 65
Due to our policy of ongoing improvements, all specifications are subject to change without notice.
Number 1
Number 1
Units HP-60
Anyone operating or servicing this machine must follow the safety rules in this manual.
Particular attention must be paid to the DANGER, WARNING, and CAUTION blocks which
appear throughout the manual
The lightening flash
and arrowhead within
the triangle is a
warning sign alerting
you of the presence of
dangerous voltage.
The exclamation point
within the triangle is a
warning sign alerting
you of important
instructions
concerning the machine and possible
dangerous conditions.
This warning symbol
alerts you to the
presence of possible
dangerous drive
mechanisms within
the machine. Guards
should always be in place when the
machine is in operation. Be careful
when servicing any drive mechanism.
This warning symbol
indicates the presence
of possibly dangerous
chemicals. Proper
precautions should be
taken when handling
corrosive or caustic material.
This warning symbol
indicates the presence
of hot surfaces that
could cause serious
burns. Stainless steel
and steam lines can become
extremely hot and should not be
touched.
This warning symbol
indicates the presence
of possible dangerous
pinch-points. Moving
mechanical parts can
crush an/or sever body
parts.
Before servicing any
equipment, make
certain it is
disconnected from the
electrical power
source. Never allow operation of the
machine when any safety device is
malfunctioning. Never bypass safety
devices.
Key Symbols
5
Before Initial start up of a B&C washer
extractor perform the following safety check:
A. Make sure all electrical and plumbing
connections have been made in
accordance with applicable codes and
regulations.
B. Make sure the machine is grounded
electrically.
C. Make sure the machine has flexible
water fill and drain connections of the
correct size, length and type, with no kinks,
and that they are securely attached and/or
clamped.
Before machine is placed in operation, the
door safety interlock must be checked for
proper operation as follows:
A. When the washer is energized
electrically and in operation, the loading
door must be locked in the closed position.
Verify this by attempting to open the
loading door when the machine is
operating. If necessary, check the door
safety interlock and sensors for proper
operation. Consult the service manual, or
call a qualified service technician if
necessary.
B. When the washers loading door is
open, it should not be possible to
start the machine. Verify this by attempting
to start the washer with the door open. Also,
close the door without locking it and verify
that it is not possible to start the machine
with the door not locked. If necessary,
check the door lock sensors for proper
operation,. Consult the service manual, or
Introduction
Safety Checklist
call a qualified service technician. If
additional information is required, contact
your local distributor or call the
manufacturer of the machine.
Before servicing any equipment, make
certain it is disconnected from the electrical
power source. Never allow
operation of the machine
when any safety device is
malfunctioning. Never
bypass safety devices.
6
To provide personal safety and keep the
machine in proper working order, follow all
maintenance and safety procedures
presented in this manual. If questions
regarding safety arise. Contact the factory
immediately.
Use factory authorized spare parts to avoid
safety hazards.
Operator safety
Never insert hands or
objects into basket until it
has completely stopped.
Doing so could result in
serious injury
To ensure the safety of machine operators
the following maintenance checks must be
performed daily.
1. Prior to operating the machine, verify
that all warning signs are present and
legible. Missing or illegible signs must be
replaced immediately. Make certain
that spares are available.
2. Check door interlock before starting
operation of the machine, see safety
check list.
3. Do not attempt to operate the machine if
any of the following conditions are
present:
3.1 The door does not remain securely
locked during the entire cycle.
3.2 Excessively high water level is
evident.
3.3 Machine is not connected to a
properly grounded circuit.
Do not bypass any safety devices in the
machine.
Never operate the
machine with a bypassed
or disconnected out-of-
balance switch. Operating
the machine with severe
out-of-balance loads could
result in personal injury
and serious equipment damage.
Introduction
Safety Checklist
7
Introduction
Safety Checklist
8
Safe Operation Environment
Safe operation requires an appropriate
operating environment for both the
operator and the machine. If questions
regarding safety arise, contact the factory.
Environmental Conditions
1. Ambient temperature. Water in the
machine will freeze at temperatures of 32F
(0C) or below. Temperatures above 120 F
(50C) will result in more frequent motor
overheating and, in some cases,
malfunction or premature damage to solid
state devices that are used in the machines.
Special cooling devices may be
necessary.
2. Humidity. Relative humidity above 90%
may cause the machine’s electronics or
motors to malfunction or may trip the
ground fault interrupter. Corrosion
problems may occur on some metal
components. If the relative humidity is
below 30% belts and rubber hoses may
eventually develop dry rot. This condition
can result in hose leaks, which may cause
hazards external to the machine in
conjunction with adjacent electrical
equipment.
3. Ventilation. The need for make-up air
openings for such laundry room
accessories as dryers , ironers, water
heaters, etc. must be evaluated
periodically. Louvers, screens, or other
separating devices may reduce the
available air opening significantly..
4. Radio Frequency Emissions. A filter is
available for machines in installations
where floor space is shared with equipment
sensitive to radio frequency emissions. All
machines that are shipped to CE countries
are equipped with this filter and comply
with the EMI regulations.
5. Elevation. If the machine is to be
operated at elevations over 3280 feet
(1000 meter) above sea level, pay special
attention to water levels and electronic
settings ( particularly temperature) or
desired result may not be achieved.
6. Chemicals. Keep stainless steel surfaces
free of chemical residues to avoid corrosion.
7. Water damage. Do not spray the
machine with water. Short circuiting and
serious damage may result. Repair
immediately all seepage due to faulty
gaskets, etc.
Do not place volatile or
flammable fluids in any
machine. Do not clean the
machine with volatile or
flammable fluids such as
acetone, lacquer thinners,
enamel reducers, carbon
tetrachloride, gasoline, benzene, naphtha,
etc. Doing so could result in serious
personal injury and/or damage to the
machine.
Machine Location
1. Foundation. The concrete floor must be
of sufficient strength and thickness to
handle the floor loads generated by the
machine at high extract speeds.
Introduction
Safety Checklist
9
2. Service/ Maintenance Space. Provide
sufficient space to allow comfortable
performance of service procedures and
routine maintenance. This is especially
important in connection with machines
equipped with AC inverter drives. Consult
installation instructions for specific details.
Replace all panels that are removed to
perform service and maintenance
procedures. Do not
operate the machine with
missing guards or with
broken or missing parts.
Do not bypass any safety
devices
Input and output
services
1. Water pressure. Best performance will be
realized if water is provided at a
pressure of 30-85 psi (2.0-5.7 bar).
Although the machine will function properly
at lower pressure, increased fill time will
occur. Water pressure higher than 120
psi (8.0 bar) may result in damage to
machine plumbing. components failure (s)
and personal injuries.
2. Optional Steam heating pressure. Best
performance will be realized if steam
pressure is provided at a pressure of 30-80
psi (2.0-5.4 bar). Steam pressure
higher than 125 psi (8.5 bar) may result in
damage to steam components and
may cause personal injuries. For machines
equipped with optional steam heat,
install piping in accordance with approved
commercial steam practices. Failure to
iinstall the supplied steam filter may void
the warranty.
3. Drainage System. Provide drain lines or
troughs large enough to accommodate
the total quantity of water that could be
dumped if all machines on the site
drained at the same time from the highest
attainable level. If drain troughs are
used, they should be covered to support
light foot traffic
4. Power. For personal safety and for proper
operation, the machine must be
grounded in accordance with state and local
codes. The ground connection must
be to a proven earth ground, not to
conduits or water pipes. An easy-access
disconnect switch should be provided.
Ensure that a ground wire from a proven
earth ground Is connected to the ground lug
in the electrical junction box on this
machine. Without proper grounding
personal injury from electrical shock could
occur and machine malfunctions may be
evident. Computer-controlled machines
must have a proper ground to prevent
computer malfunctions.
Always disconnect power and water
supplies before a service technician
performs any service
procedure. Where
applicable, steam and/or
compressed air supplies
should also be
disconnected before
service is performed
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