B&B ARMR B3 Series Manual de usuario

MODEL B3X SERIES

HYDRAULIC BOLLARD

INSTALLATION AND OPERATIONS

MANUAL

B&B ARMR

Corporate Office & Tech Support:

5900 S. Lake Forest Drive, Suite 230

McKinney, TX 75070

Phone: (972) 385-7899

Toll Free: (800) 367-0387

Fax: (972) 385-9887

E-mail: [email protected]

[email protected]

www.bb-armr.com

MADE IN THE USA

Installation and Operations Manual —Model B3X Series

B&B ARMR

A Division of B&B Roadway and Security Solutions 0B30-9001 Revision E2

INTRODUCTION

Welcome!

Congratulations on your purchase of a B&B ARMR vehicle barrier. In addition to

providing detailed operating instructions, this manual describes how to install, maintain,

and troubleshoot your vehicle barrier. If you require additional assistance with any

aspect of your vehicle barrier's installation or operation, please contact us.

With years of experience in all aspects of perimeter security and related disciplines, our

products are used throughout the world to control access and to protect people,

equipment, and facilities. We offer a broad range of vehicle barrier and related security

services:



Turnkey installations



Routine barrier preventative maintenance or emergency repairs (including

work on non-B&B ARMR products)



Spare or replacement parts



Custom designs or special installations



Equipment upgrades (modernize your old equipment with state-of-the-art

hydraulics and control systems)



Ancillary security equipment such as security guard enclosures, card readers,

security lighting, and many other security related products.



Technical support via telephone and possible on site support with advanced

scheduling.

Safety

Your safety is extremely important to us. If you have any

questions or are in doubt about any aspect of the equipment,

please contact us.

Installation and Operations Manual —Model B3X Series

B&B ARMR

A Division of B&B Roadway and Security Solutions 0B30-9001 Revision E2

SYMBOL MEANING:

The lightning flash with arrowhead symbol, within an

equilateral triangle, is intended to alert the user to the

presence of non-insulated "dangerous voltage" within the

product's enclosure that may be of sufficient magnitude to

constitute a risk of electric shock to persons.

The exclamation point within an equilateral triangle is

intended to alert the user to the presence of important

operating and maintenance (servicing) instruction in the

literature accompanying the product.

B&B ARMR does not assume responsibility for injury to persons or property during

installation, operation, or maintenance. As the user, you are responsible for correct and

safe installation, operation, and maintenance of this equipment. Users must follow the

specific instructions and safety precautions located in this manual. B&B encourages

customers to follow the safety standards of the Occupational Safety and Health

Administration (OSHA), as well as other applicable federal, state, and local safety

regulations and industry standards and procedures. For installation outside the United

States, follow applicable international, regional, and local safety standards.

Engage only trained and experienced staff to install, operate, and maintain the equipment

and ensure that all repairs are performed correctly, using properly trained technicians and

the correct tools and equipment.

Additional safety devices may be included with this barrier system:

oVehicle loop detector(s) –Safety loop

oTraffic arms and lights

oIR beams and Safety edges

How to Contact Us

B&B ARMR works with an extensive list of value added resellers to best support our

customers. Our resellers offer not only our superior products, but provide excellent

support. If you should need advanced assistance with your vehicle barrier or would like

further information on any physical security applications please contact us at:

Corporate/Tech Support:

B&B ARMR

5900 S. Lake Forest Drive, Suite 230

McKinney, TX 75070 USA

Telephone: (972) 385-7899

Toll Free: (800) 367-0387

Fax: (972) 385-9887

E-mail: [email protected]

[email protected]

Installation and Operations Manual —Model B3X Series

B&B ARMR

A Division of B&B Roadway and Security Solutions 0B30-9001 Revision E2

Table of Contents

INTRODUCTION........................................................................................................ii

Safety..............................................................................................................................ii

How to Contact Us ...................................................................................................... iii

1ORIENTATION ...................................................................................................4

1.1 Overview .......................................................................................................................................... 4

1.1.1 Hydraulic Cylinder ................................................................................................................. 6

1.1.2 Cylinder Weldment Assembly................................................................................................ 6

1.1.3 Tube Cover Plate .................................................................................................................... 6

1.1.4 Proximity Switch Bracket....................................................................................................... 6

1.1.5 Housing Weldment................................................................................................................. 7

1.1.6 Collision Pins.......................................................................................................................... 7

1.1.7 Cover Plate ............................................................................................................................. 7

1.1.8 Guide Strip.............................................................................................................................. 7

1.1.9 Up Line Hose.......................................................................................................................... 7

1.1.10 (Item 14) Proximity Cable ................................................................................................ 7

1.1.11 (Item 22) Proximity Switch .............................................................................................. 7

1.1.12 Options............................................................................................................................... 7

2OPERATION ........................................................................................................8

2.1 Introduction...................................................................................................................................... 8

2.2 Control ............................................................................................................................................. 8

2.3 Operating Time ................................................................................................................................ 8

3MAINTENANCE .................................................................................................9

3.1 Introduction...................................................................................................................................... 9

3.2 Spare Parts....................................................................................................................................... 9

3.3 Monthly Inspections ........................................................................................................................10

3.4 Six-Month Inspections.....................................................................................................................11

3.5Annual Maintenance Inspections ....................................................................................................11

4TROUBLESHOOTING ......................................................................................11

4.1 B3X Troubleshooting Guide............................................................................................................11

5WARRANTY........................................................................................................ 14

1 ORIENTATION

1.1 Overview

The model B3X Hydraulic Bollard system is designed to act as a vehicular deterrent for

perimeter security and traffic control purposes. Engineered for simple installation, fast

service and easy relocation, the Model B3X is constructed of high strength steel

cylindrical units guided by an offset flange assembly with precision machined anti-

Installation and Operations Manual —Model B3X Series 5

B&B ARMR

A Division of B&B Roadway and Security Solutions 0B30-9001 Revision E2

friction surfaces. The Model B3X is offered in a variety of drive solutions: Automatic

(HPU Driven), Semi-automatic (Manual) and fixed are the standard drive options

available.

The bollard system has been tested to Department of State specifications STD 02.01.

The bollard system is designed to stop a 15,000-pound vehicle traveling at 40 mph.

Installation and Operations Manual —Model B3X Series 6

B&B ARMR

A Division of B&B Roadway and Security Solutions 0B30-9001 Revision E2

Figure 1: Model B3X Bollard Frame (Automatic Product Shown)

1.1.1 Hydraulic Cylinder

On the automatic system, the hydraulic cylinder provides the force when pressurized to

raise or lower the bollard by a hydraulic pumping unit. On the semi-automatic product,

this is a pre-pressurized gas cylinder to allow the bollard to be manually lifted and

lowered.

1.1.2 Cylinder Weldment Assembly

The main structural element of the B3X Bollard is the cylinder. This 10 inch schedule 80

steel cylinder raises and lowers to provide the obstruction during impact. When raised,

the tube protrudes 30-36 inches of grade (depending on the model).

1.1.3 Tube Cover Plate

The cover plate seals the top of the cylinder to provide a functional and aesthetic bollard.

This cover plate is used to access the hydraulic cylinder and other maintenance items.

1.1.4 Proximity Switch Bracket

This bracket positions the proximity switch in the correct location to provide a feedback

signal when the bollard is in the lowered position. The optional raised proximity switch

is on the outside of the tube next to the fittings.

CAUTION: This barrier is made of heavy steel components.

Ensure all personnel are cleared of area during operation.

Installation and Operations Manual —Model B3X Series 7

B&B ARMR

A Division of B&B Roadway and Security Solutions 0B30-9001 Revision E2

1.1.5 Housing Weldment

The housing provides the necessary structure to hold the bollard cylinder and position it

when raising and lowering.

1.1.6 Collision Pins

The collision pins are used as the elements to hold the bollard cylinder into the housing

during impact. These pins are easily removed to allow the entire bollard cylinder to be

removed for maintenance and inspection.

1.1.7 Cover Plate

The access cover allows maintenance access to the system without physically removing

the structure. Access to hydraulic cylinder, fittings, hoses and collision pins can be made

by removal of this cover.

CAUTION: Hydraulic cylinder and hoses are under extreme

pressure. Use caution when working on barrier with access

cover removed.

1.1.8 Guide Strip

The acetyl (Delrin) guide strips ensure the bollard cylinder can move freely with

minimum maintenance required.

1.1.9 Up Line Hose

This hydraulic hose allows hydraulic fluid to be pressurized in the cylinder to raise or

lower the bollard cylinder.

1.1.10 (Item 14) Proximity Cable

The proximity cable connects the proximity switch to the electrical system.

1.1.11 (Item 22) Proximity Switch

The proximity switch is used to provide an electrical signal back to the HPU to signify

the bollard is in the lowered position. An optional proximity switched for the fully raised

position is available.

1.1.12 Options

The B3X Bollard System is available with a broad array of options and field installed

kits. Consult your ordering documentation to determine whether your system has the

optional equipment.



Concrete Heater Kit. This optional kit includes the necessary components to

add field installed heat trace cables around the support frame prior to

installation. This is highly recommended for areas where ice or snow may

inhibit the performance of the barrier.

Installation and Operations Manual —Model B3X Series 8

B&B ARMR

A Division of B&B Roadway and Security Solutions 0B30-9001 Revision E2



A traffic control gate arm to warn the vehicle operator. This gate arm is

positioned on the attack side of the barrier and does not open to allow traffic

until the barrier is fully lowered (stowed), and the gate lowers to block traffic

before the barrier starts to rise (deploy).



Red/amber traffic lights.



Infrared safety beams to detect pedestrian traffic or as an additional vehicle

sensing device.

2 OPERATION

2.1 Introduction

On the automatic version of the B3X, the bollards are moved to the up (or protective)

position with a single, center mounted hydraulic cylinder. When the bollards are in the

raised position, the cylinder is maintained at the system pressure. The speed of operation

is determined by the amount of pressurized hydraulic fluid able to pass to the bollards in

a given amount of time. This can be controlled by the flow control valves which are

located in the hydraulic pumping unit.

2.2 Control

The automatic B3X Bollard System is controlled by the flow of hydraulic fluid under

pressure from the HPU to the cylinder. All control components are connected to the

HPU.

2.3 Operating Time

The operating time for the bollard system is field adjustable at the HPU by varying the

hydraulic fluid flow from the HPU as required. Normal operation cycles range from 6-10

seconds for both up and down. Emergency fast Operation (EFO) is approximately 1.5-2

seconds. The following table illustrates the estimated required flow rates required to

operate. These values are to use only for pump sizing and initial set-up. Actual times

and pressures will vary in field level tests.

Pressure required to raise the bollard: 250 psi. (Does not include hose loss)

Installation and Operations Manual —Model B3X Series 9

B&B ARMR

A Division of B&B Roadway and Security Solutions 0B30-9001 Revision E2

3 MAINTENANCE

Do not attempt repairs unless you are trained and qualified.

This vehicle barrier can cause equipment damage and severe

injury if it is operated or maintained improperly.

3.1 Introduction

The B3X Bollards are designed to be largely maintenance free. As with any complex

electromechanical device, they must be regularly inspected to ensure they are operating

correctly. A monthly visual inspection and a more thorough biannual inspection as

described below are recommended. Please contact B&B ARMR Technical Service

Support for assistance with inspections, maintenance, or repairs if needed.

Component damage is likely if a vehicle strikes the barrier. If this occurs, contact B&B

ARMR. We can help you assess the damage to make sure there is no hidden damage that

will compromise safety or effectiveness and help you determine which components

should be replaced.

3.2 Spare Parts

There are few failure and wear items in the B3X design. The following table shows

several suggested spare parts based on wear and environmental (lightening) failure

modes.

Time

(Sec)

Actual

Required

Flow per

Bollard

(in^3/sec)

Actual

Required

Flow per

Bollard

(gal/min)

153 13.8

227 6.9

318 4.6

413 3.4

511 2.8

6 9 2.3

7 8 2.0

8 7 1.7

9 6 1.5

10 51.4

11 51.3

12 41.1

Installation and Operations Manual —Model B3X Series 10

B&B ARMR

A Division of B&B Roadway and Security Solutions 0B30-9001 Revision E2

Qty

Part Number

Description

Failure

Mode

MTBF

Cycles

XPROX-FCM2-1204

Proximity Switch

Electrical

n/a

XCABLE-R-FA4TZ

Proximity Switch Cable

Electrical

n/a

B30-3129

Guide Strip, Delrin

Wear

200,000

B30-2006

Hydraulic Cylinder

Wear

200,000

3.3 Monthly Inspections

We recommend you perform the following visual inspections monthly on the barrier

system. An equipment maintenance log is supplied in the appendix to assist in the

logging.



Verify and inspect the drains to make sure they are clear of obstructions.



Inspect the guide rails for signs of uneven wear or contamination.



Check all hydraulic fittings to make sure they are not leaking and are at the

proper torque.

CAUTION: The hydraulic system when in operation is under

extreme pressure. Verify pressure on the barrier is completely

relieved prior to removal of any hydraulic fittings.



Lubricate acetyl plastic bearing areas with a dry graphite powder.



Inspect the condition of the finish. If rust is present, wire brush and sand the

area then paint with a primer and a matching color.



Vacuum and clean the pumping unit area.



Check oil for level, pressure, and condition in the HPU. The level should be

1-1.5 inches below the top of the tank when bollards are in the lowered

position (Recommended vegetable based oil: Mobil EAL 224).



If oil is contaminated, investigate source of contamination and replace

immediately (Recommended oil: Mobil EAL 224).



Check barrier for operation through normal cycles.



Adjust barrier speed to ensure proper operation.



During the opening and closing cycles, verify the barrier operates smoothly

and does not bind. Also verify that the barrier does not hit with excessive

force when it contacts its full-open or full-closed positions. If necessary,

adjust the barrier’s speed.



Check the hydraulic pumping unit for leaks at all points.



Visually inspect the operation and electrical contacts.



Tighten electrical contacts if required.



Check, adjust, and tighten all sensors (limit switches, proximity switches).



If applicable, check traffic lights and replace any burned bulbs or LEDs.



Check safety devices (loop, IR, etc.) for proper operation and report any

anomalies (if applicable).



Lubricate all pivot points and the clevis pin.



Inspect the cylinder.

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