Baker BD InoqulA Manual de usuario

P. O. Drawer E / 161 Gatehouse Road / Sanford, Maine 04073 / USA

800-992-2537 / 207-324-8773 / Fax: 207-324-3869 / bakerco@bakerco.com

398D003 Rev B i

INSTALLATION MANUAL

Biological Containment Cabinet

BD InoqulA

MODEL

BDINQ400

Revision

Date

Description

06/26/14

Initial release

07/28/14

Revised and updated instructions

08/18/14

Revised and updated instructions page 4

P. O. Drawer E / 161 Gatehouse Road / Sanford, Maine 04073 / USA

800-992-2537 / 207-324-8773 / Fax: 207-324-3869 / bakerco@bakerco.com

398D003 Rev B ii

TABLE OF CONTENTS

I –TOOL & HARDWARE LIST BDINQ400 CABINET INSTALLATION............................................1

II –PREPARING THE SA MODULE & CABINET FOR INSTALLATION .........................................2

III –LIFTING AND PLACEMENT OF THE BDINQ400..........................................................................5

IV –MANUAL LIFTING OF THE BDINQ400...........................................................................................6

V –ATTACHMENT OF THE BDINQ400 .................................................................................................12

398D003 Rev C 1 of 15

I –TOOL & HARDWARE LIST BDINQ400 CABINET INSTALLATION

Tools Required

•SAE Hex Drive Bits ( 1/8”, 5/32”, 3/16 ” bits Required)

•Cordless Drill-3/8” Drive

•Awl

•Standard 1/4”and 3/8” drive Socket Set:

¼” to ¾” sockets including deep sockets

•Phillips and Standard Screw driver set.

•Phoenix Contact Screwdriver

•Slotted Screw Starter

•Scissors

•Box Cutter/ Utility knife

•Wire Snips

•Cable Tie Gun

•Small tap wrench

•1/4” to 7/16” Nut Drivers

•¼ -20 UNC,#10-32 UNF, #8-32 UNF taps

•Combination Voltmeter/Amp meter

Consumables

•Teflon Tape

•Isopropyl Alcohol

•Glass Cleaner

•Paper towels or wipes

Hardware - fasteners

•#8-32 SS Hex Cap Nut #10553

•#8-32 SS Locking Hex Cap Nut #10559

•#8 SS Lock Washer #11307

•#8 SS Flat Washer #11279

•#8 Flat Washer UHMW #41583

•#10-32 UNF SS Button Socket Cap Screw #43030

•#10 SS Flat Washer #11281

•¼-20 x 2 1/2” SS Button Socket Cap Screw #43716

•¼-20 x 1 3/4”SS Button Socket Cap Screw #43715

•¼-20 x 1/2” SS Button Socket Cap Screw-#43714

•¼” Seal Washer-#21638

•M6 Hex nut #43164

•M6 Flat Washer #43162

•M6 Lock Washer #43163

•M6 X 30 SS Socket Cap Screw

•Hoist Ring #43674

Gasket material

•¼” x 1/2” Neoprene Gasket #37886

•Neoprene D-Gasket #40521

•Gasket printer cover #398P123

398D003 Rev C 2 of 15

II –PREPARING THE SA MODULE & CABINET FOR INSTALLATION

Step 1: Remove the right side duct cover and lower SA module panels to gain access to the mounting holes

for the BDINQ400 cabinet on the SA chassis underneath the table top.

Remove front grille.

Step 2: Detach slide warmer from table top by removing mounting screws located underneath the tabletop

inside the bottom plenum. Move the slide warmer forward in order to clear the area in front of the printer

module. Slide the printer to the rear of the instrument.

Note: if this a field upgrade installation, remove existing touch screen, printer cover, front shifter panel and all

associated wiring for the touch screen. Install new front shifter panel p/n 200000025 that is designed for

cabinet interface.

Slide warmer

Front shifter panel

Duct cover

SA module access panels

Front grille

398D003 Rev C 3 of 15

Step 3: Using templates 398F402 and 398F403 provided and shipped with the cabinet, apply gasket

to the table top around the perimeter of the templates as indicated by dashed red lines for sealing between the

bottom of the cabinet and the table top.

Step 4: Inspect the cabinet rear area to ensure that gasket material is properly attached. Inspect threaded

studs for damage or misalignment.

Align with holes in

table top

Template orientation

With hole towards front

(10) M6 threaded studs

“D”gasket

Align with holes in

table top

gasket

Flat gasket

398D003 Rev C 4 of 15

Step 5: Using a 5/32"Allen wrench tool, remove the outer right side panel of the cabinet and then remove

the inner access panel by removing the 1/4” hex head screws.

Step 6: Unscrew shipping screws attached to the viewscreen weight box and raise viewscreen.

Step 6: Attach front support bracket to the left and right view screen guide mounting holes prior to lifting

Support bracket

561/8”[1425 mm]

Outer side panel

Inner access panel

398D003 Rev C 5 of 15

III –LIFTING AND PLACEMENT OF THE BDINQ400

Step 1: Ensure that all four lifting hoist rings are properly attached to the top of the cabinet.

Step 2: The cabinet’s net weight is 390 lbs [177 kg] with the center of gravity located to the

right of center. Use a spreader beam that has adjustability for unbalanced loads.

Step 3: Attach lifting equipment to cabinet and lift up slightly to verify balance. Adjust as

needed to get more even balance.

Step 4: Position cabinet over table top of SA chassis and carefully lower in place. The

cabinet’s rear flange must fit between the slide plate warmer and shifter module cover.

Align cabinet mounting studs in rear with shifter module cover mounting holes then slide

cabinet back against shifter module cover. Next, align cabinet mounting holes in base with SA

chassis table top mounting holes.

Hoist rings

[Baker p/n 43674]

Mounting studs

Rear flange with gasket

attached to bottom

398D003 Rev C 6 of 15

IV –MANUAL LIFTING OF THE BDINQ400

REDUCING THE LIFTING WEIGHT OF THE CABINET

Step 1: Supporting the supply diffuser with one hand, remove the securing hardware with an

11/32 ratchet wrench or nut driver. Using two hands lower the front edge of the diffuser down.

Then while holding the edge firmly, carefully pull it forward off its rear mounting studs and

remove it from the cabinet work area. Use caution to avoid damaging the HEPA filter.

Step 2: Remove the exterior and interior touch screen mount and label printer cover

Step 3: Remove the two 1/4-20 button head screws from the lower left and right side of the

fascia panel

398D003 Rev C 7 of 15

Step 4: Open the fascia panel by firmly grabbing the lower edge of the fascia and carefully pivot

it to the full open position. While supporting the fascia open with one hand use the other hand to

pivot two fascia support arms on either side of the fascia away from the cabinet. Lower the fascia

panel onto the supports.

Step 5: Secure the weight box in its top position by raising the weight box and inserting the 1/4-

20 hex head shipping screws

Step 6: Unscrew cables on top of the weight box, remove shipping screws and remove weight

box. Remove weight box guides.

Shipping screws

Viewscreen

cables attachment

Weight box guide

398D003 Rev C 8 of 15

Step 7: Close the viewscreen and remove the left and right viewscreen guide brackets.

Step 8: Loosen the four 5/16” hex nuts, (2 each side) that secure the electrical board.

Do not completely remove these. Cut the wire ties securing cabinet wiring to the left and right of

the cabinet front seal panel

Step 9: Temporarily secure the electrical board to the wire tie cut-outs located using ty-raps

1/4-20 screws

Wire tie cut-out

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