BACA SYSTEMS BOSS Manual de usuario

BOSS Saw User Manual V1.0

5/9/2019

BOSS Saw User Manual

Version 1.0

BOSS Saw User Manual V1.0

5/9/2019

BOSS Saw User Manual V1.0

5/9/2019

Table of Contents

Overview .................................................................................................................................................................................5

Description..............................................................................................................................................................................5

SAFETY.....................................................................................................................................................................................6

BOSS Saw Safety..................................................................................................................................................................7

Saw Motor Safety................................................................................................................................................................ 9

Human-Machine-Interface (HMI) .........................................................................................................................................10

Controls Tab......................................................................................................................................................................11

Menu Items...................................................................................................................................................................11

Absolute Home .................................................................................................................................................................11

Functionality .....................................................................................................................................................................13

Single Cut ......................................................................................................................................................................13

Multiple Cuts.................................................................................................................................................................13

Cross Cuts......................................................................................................................................................................14

Square ...........................................................................................................................................................................15

Add Pieces.....................................................................................................................................................................16

Separate Pieces.............................................................................................................................................................18

Cut Pieces......................................................................................................................................................................20

Extend Cuts ...................................................................................................................................................................23

Machining .........................................................................................................................................................................23

ISO.................................................................................................................................................................................24

Antivirus Software.............................................................................................................................................................24

BOSS Saw Calibration and Tool Calibration ..........................................................................................................................25

Automated Saw Diameter.................................................................................................................................................25

Master Blade Program ......................................................................................................................................................25

Base Frame Calibration.....................................................................................................................................................26

Table Origin Definition..................................................................................................................................................26

Establish Table Level and Height...................................................................................................................................26

Calculating the Table Level ...........................................................................................................................................26

BOSS Saw User Manual V1.0

5/9/2019

Tool Frame Compensation................................................................................................................................................26

Saw Plumb.....................................................................................................................................................................26

Saw Trim........................................................................................................................................................................26

Saw Kerf ........................................................................................................................................................................26

Saw Y Value: Opposing Line Test ..................................................................................................................................26

Saw Y Value: Measured Square ....................................................................................................................................26

Troubleshooting Calibration Issues...............................................................................................................................26

Arming and Operating BOSS Saw..........................................................................................................................................27

Starting BOSS Saw.............................................................................................................................................................27

Tilt Table............................................................................................................................................................................28

Manual moves...................................................................................................................................................................29

Using the Wireless Pendant..............................................................................................................................................30

Performing Maintenance Safely on the BOSS Saw ...............................................................................................................31

Cautions and Warnings.....................................................................................................................................................32

Smart Compensation: Saw Wear Detector Feature..............................................................................................................33

Smart Probe ..........................................................................................................................................................................33

Troubleshooting Guide .........................................................................................................................................................34

Support..................................................................................................................................................................................34

BACA Systems Technical Support .....................................................................................................................................34

Minimum Spare Parts List.....................................................................................................................................................35

Preventative Maintenance....................................................................................................................................................36

BOSS Saw User Manual V1.0

5/9/2019

Overview

The purpose of this manual is to describe the operations and functions of the TouchDrive software interface to the BOSS

saw machine.

This manual is intended for the BOSS Saw operator, the BOSS Saw maintenance personnel, and the BOSS Saw

supervisor.

Anyone who interacts with this machine should first read and fully understand the instructions in this manual before

proceeding.

There are many warnings and cautions to be aware of before operating this machine.

Description

The BOSS Saw is a 5-axis saw machine used to dimensionally cut slab or sheet products such as granite, quartz, marble,

and the like. The physical machine is coupled with TouchDrive and VeinMatch software applications to accomplish this

task.

Work positioning onto a slab can be accomplished with calibrated images from Digital Cameras and/or the use of Hard

Stops.

The machine is set to be a single cutting table configuration.

BOSS Saw User Manual V1.0

5/9/2019

SAFETY

This section contains safety instructions that must be followed to ensure safe operation, loading/unload, and

maintenance of the equipment. Everyone operating the equipment must read and understand these precautions before

operating the equipment. OSHA and state safety agency rules must be complied with in addition to those given in the

safety section and elsewhere in this manual. Applicable plant general safety practices must also be followed.

BACA Systems designed your BOSS Saw with safety in mind. Throughout this manual, safety precautions and warnings

are highlighted for specific operations. Safety precautions are also posted on the equipment. Operator and service

personnel shall pay attention to these cautions at all times.

On-site safety and engineering personnel should develop and maintain proper work instructions for this machine which

incorporate general and specific safety instructions as found in this manual.

On-site safety and engineering personnel should develop and maintain proper lockout/tagout procedures for this

equipment following applicable local requirements. If unsure of these requirements you should contact your state or

federal OSHA representatives.

Make a routine daily inspection of the entire machine before operating it. Visually check all parts of the machine for

abnormal condition. If any issue is noted report it immediately to your supervisor for immediate correction.

BOSS Saw User Manual V1.0

5/9/2019

BOSS Saw Safety

Never attempt to perform any maintenance functions or clean around the equipment while the system is in operation.

Safety procedures and precautions must always be observed while working on the BOSS Saw, or any part of the

installation. Service should only be done by qualified personnel.

Personnel must take extra precautions when working on electrical systems in a damp or wet area.

Use proper tools. Make sure tools are well insulated for the job.

Never bypass or alter protective interlocks or devices unless specifically instructed to do so and unless all precautions

are followed.

Make sure that all tools, parts, rags, etc., are cleared from any moving parts after servicing the equipment.

Control panel doors and junction boxes covers must be closed after servicing.

Do NOT use jumper wires across breakers or terminals. Repair any electrical issue properly before placing the

equipment back into service.

Operators must wear protective equipment when working around the BOSS Saw. Operators must wear goggles or

safety glasses to guard against spray and flying debris. Operators and others exposed to noise levels above 90dBa for

more than 1 hour must wear suitable hearing protection. Operators must protect themselves from Dust Inhalation

hazards that may exist near the machine.

BACA Systems recommends that plant/work-site safety personnel approve all safety equipment and/or requirements for

everyone working on or around the BOSS Saw.

Various warnings are displayed throughout this manual which indicate a potentially hazardous situation to be highly

aware of. Based on the geographical location where the BOSS Saw is installed and commissioned, BACA Systems will

provide all warning labels and stickers in the local language, in addition to English.

BOSS Saw User Manual V1.0

5/9/2019

Do not operate this equipment with personnel inside the perimeter guarding. Doing so can result in

great bodily harm including death. Make sure the machine is clear before executing a cycle!

The machine cutting table is intended for materials ONLY! Personnel should not climb, stand or

otherwise be on the cutting table. Doing so can result in great bodily harm including death. Make

sure the machine is clear before executing a cycle!

The BOSS Saw system must never be operated without the saw guard in place. Doing so can result

in materials being ejected from the saw blade which could result in injury or death.

Proper LOCKOUT/TAGOUT procedures must always be followed when servicing and/or maintaining

the BOSS Saw system. Be aware that live electrical circuits are present in the control cabinet

whenever the master disconnect is ON, regardless whether the E-Stop button is pressed or released.

BOSS Saw User Manual V1.0

5/9/2019

Saw Motor Safety

The saw motor is a 220V 3 phase 20hp air cooled, asynchronous electric motor. Service to this electrical motor must be

carried out ONLY by a qualified technician.

All electrical power must be LOCKED OUT/TAGGED OUT before service is to be performed.

The saw motor must NEVER be operated without the saw guard present. Doing so can result in great bodily harm or

even death.

The Saw blade should be inspected daily for cracks or damage and should be replaced immediately if any abnormal

conditions are present.

Make sure that the saw blade is attached to the saw arbor correctly and tightened properly.

BOSS Saw User Manual V1.0

5/9/2019

Human-Machine-Interface (HMI)

Slab Edge - This should be done before almost every type of cut function. Mostly to minimize errors.

1. START PROGRAM

2. AUTO

3. CAMERA COVER

4. Open Pylon Viewer

5. Double click on the camera name (I.e. BACA (22965708)

6. Select Auto Adjust

7. Select Continuous Shot

8. Once the picture has stabilized, Press Stop

9. Save

10. Minimize Pylon Viewer

11. Open TouchDrive

12. Close CAMERA COVER

13. Menu

14. Slab

15. TAKE PHOTO

16. Input Material Thickness

17. Delete Slab- YES

18. Confirm

19. Select the last picture taken

20. OK

21. Wait up to 30 seconds

a. The image should now be displayed

22. Now you must define the edge of the slab

a. Two Points

b. Left click just outside the bottom left corner of the slab

c. Select First

d. Left click just the outside of the top right corner of the slab

e. Select Second

i. A yellow border should now be around the edges of the slab

ii. Be sure that it is mostly outside the slab

23. MENU

Tabla de contenidos

Otros manuales de Sierra de BACA SYSTEMS

BACA SYSTEMS

BACA SYSTEMS Miter X Manual de usuario

Manuales populares de Sierra de otras marcas

RIDGID

RIDGID BS1400 Manual de usuario

ATIKA

ATIKA BWS 400-2 Manual de usuario

RGC

RGC FS20 Manual de usuario

Makita

Makita M2300 Manual de usuario

IMET Spa

IMET Spa BASIC 300 PLUS SHI Manual de usuario

IMET Spa

IMET Spa SIRIO 370 AF-E Manual de usuario

Optimum

Optimum OPTisaw CS 275 Manual de usuario

Makita

Makita BPB180 Manual de usuario

Stihl

Stihl MS 462 C-M Manual de usuario

AEG

AEG TS 250 K Manual de usuario

Meec tools

Meec tools 004665 Manual de usuario

Makita

Makita LS1018L Manual de usuario

Ryobi

Ryobi RCS1400 Manual de usuario

DeWalt

DeWalt DCS391 Manual de usuario

Sealey

Sealey SA72 Manual de usuario

skilsaw

skilsaw SPT88 Instrucciones de montaje

Urrea

Urrea SI810 Dimensiones y guía de instalación

EINHELL

EINHELL BKG 210/1 Manual de usuario