Axminster PROFESSIONAL AP3086B Manual de usuario

AP3086B

Bandsaw

Code 107661

Original Instructions

AT: 28/03/2023

BOOK VERSION: 09

INDEX OF CONTENTS

What’s Included 03-04-05

General Instructions for 230V Machines 06

Speciﬁcation 07

Main Assembly 07-08-09-10-11-12

Machine Dimensions 13

Illustration and Parts Description 14-15-16-17-18-19

Setting Up the Saw 20-21-22-23-24-25

Operating Instructions 25-26-27

Electro-magnetic Motor Brake Switch 28

Compact Mitre Fence 29

Changing the Saw Blade 30-31

Maintenance 32-33

Bandsaw Blade Information 34-35

Bandsaw Trouble Shooting/Accessories 36

UJK Technology Bandsaw Buddy 37

Exploded Diagrams/Lists 38-39-40-41-42-43-44-45-46-47

Wiring Diagram 48

The symbols below advise the correct safety procedures when using this machine.

Fully read manual

and safety instructions

before use

Eye protection

should be worn

Ear protection

should be worn

HAZARD

Dust mask

should be worn

Cert No: SBW-350H

Axminster Tool Centre Ltd

Axminster Devon

EX13 5PH UK

axminstertools.com

Type Bandsaw

Model AP3086B conforms to the machinery example for which the

EC Type-Examination Certiﬁcate No BM50309398

has been issued by OAV Equipment & Tools, Inc.

at: No. 96,Wucuo 1st St., 43641 Qingshui Dist., Taichung City, Taiwan, R.O.C

and complies with the relevant essential health and safety requirements.

2006/42/EC

06/42/EC - Annex I/05.2006

EN 1807-1:2013

declares that the machinery described:-

This machine complies with the following directives:

EU Declaration of Conformity

Signed

Andrew Parkhouse

Operations Director Date: 26/04/2020

WHAT’S INCLUDED

Please read the Instruction Manual prior to using your new machine; as well as the operating procedures for your new

machine, there are numerous hints and tips to help you to use the machine safely and to maintain its efﬁciency and prolong its

life. Keep this Instruction Manual readily accessible for any others who may also be required to use the machine.

Quantity Item Model Number

AP3086B

1 Trade Bandsaw

1 Blade 3,086.1mm (121.5”) long, mounted on saw but not tensioned.

1 Cast Iron Table 1

Fence Assembly: Bags Comprising:

1 Front Fence Rail with Scale 21 Mitre Fence Assembly 12

1 Fence 3a) Threaded lever with washer

1 Fence Clamp Assembly with b) Two Grub screws

Magnifying Glass 4c) Two Hex Keys 3-4mm

1 M8 Threaded Lever 5d) Mitre Fence Body

1 M8 Lift and Shift Handle 6e) Threaded‘T’ bolts with Clamping Knobs

1 Threaded ‘T’ Slot Insert 7f) Aluminium Fence

2 M6 x 20mm Threaded Bolts 8g) Depth Stop Assembly

1 M8 Large Washer 9

2 M6 Small Washers 10 1 Table Alignment Pin Handle 13

1 M8 Nut 11 1 10-13mm Spanner 14

1 4-5-8mm Hex Keys 15

4 M8 Washers 16

4 M8 Spring Washers 17

4 M8 x 16mm Threaded Bolts 18

1 Fence Assembly Support bracket 19

1 User Manual 2 M6 Cap head screws with washers 20

1 Large Washer and Nut

(for Table Alignment Pin Handle) 21

HAVING UNPACKED YOUR ACCESSORIES PLEASE

DISPOSE OF ANY UNWANTED PACKAGING

PROPERLY.THE POLYTHENE AND CARD ARE

RECYCLABLE.

WHAT’S INCLUDED

10 9

WHAT’S INCLUDED

20 21

GENERAL INSTRUCTIONS FOR 230V MACHINES

The following will enable you to observe good working

practices, keep yourself and fellow workers safe and maintain

your tools and equipment in good working order.

WARNING!! KEEP TOOLS AND EQUIPMENT

OUT OF REACH OF YOUNG CHILDREN

Mains Powered Tools

• Tools are supplied with an attached 16 Amp UK plug.

• Inspect the cable and plug to ensure that neither are

damaged. Repair if necessary by a suitably qualiﬁed person.

• Do not use when or where it is liable to get wet.

Workplace

• Do not use 230V a.c. powered tools anywhere

within a site area that is ﬂooded.

• Keep machine clean.

• Leave machine unplugged until work is about to

commence.

• Always disconnect by pulling on the plug body

and not the cable.

KEEP WORK AREA AS UNCLUTTERED AS IS PRACTICAL.

UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE

ALLOWED IN WORK AREAS.

•Carry out a ﬁnal check e.g. check the cutting tool

is securely tightened in the machine and the correct

speed and function set.

•Ensure you are comfortable before you start work,

balanced, not reaching etc.

•Wear appropriate safety clothing, goggles, gloves,

masks etc.Wear ear defenders at all times.

•If you have long hair wear a hair net or helmet to

prevent it

being caught up in the rotating parts of the machine.

•Consideration should be given to the removal of rings and

wristwatches.

•Consideration should also be given to non-slip

footwear etc.

•If another person is to use the machine, ensure they are

suitably qualiﬁed to use it.

•Do not use the machine if you are tired or distracted

•Do not use this machine within the designated safety areas

of ﬂammable liquid stores or in areas where there may be

volatile gases.

•Check cutters are correct type and size, are undamaged

and are kept clean and sharp, this will maintain their

operating performance and lessen the loading on the

machine.

•OBSERVE…. make sure you know what is happening

around you and USE YOUR COMMON SENSE.

SPECIFICATION

Code 107661

Model AP3086B

Rating Trade/Professional

Power 1.5kW 230V 50Hz 1ph 16A

Blade Speed 720 m/min

Blade Length 3086.1 mm

Blade Width Min/Max 3-19 mm

Max Width of Cut 342 mm without fence

Max Depth of Cut 356 mm

Max Width of Cut with Fence 315 mm

Noise Level 85 dB

Table Size 552 x 410 mm

Table Height 940 mm

Wheel Diameter 355 mm

Dust Extraction Outlet 100 mm x 2

Overall L x W x H 740 x 825 x 1,921 mm

Weight 144.3 kg

MAIN ASSEMBLY

Your bandsaw is 95% assembled in order to reduce the

footprint of the machine for packaging, several items are

dismounted from the machine and need to be re-afﬁxed.

WARNING! THE BANDSAW IS A HEAVY PIECE

OF MACHINERY,WE STRONGLY ADVISE YOU GET

THE ASSISTANCE OF ANOTHER PERSON OR USE

SOME SORT OF LIFTING DEVICE, (HOIST, ENGINE

CRANE), BEFORE YOU ATTEMPT TO LIFT OR MOVE

THIS MACHINE!

Mounting the Table

The saw table can be ﬁtted without removing the blade.

However, if you would feel more comfortable not having to

manoeuvre the table around the blade (the table is quite

heavy), remove the blade by opening the top and bottom

covers, release the tension on the blade by releasing the

Quick release tensioning lever (A), see ﬁg 01-02-03.

Remove the protective rapping around the bandsaw

blade, see ﬁg B. CAUTION! take care, the blade is sharp.

Lift the bandsaw off the pallet using the ‘Eye Bolt Lifting Ring’

mounted to the top of the bandsaw. Place the saw on a ﬂat

surface, ascertain the orientation of the machine and move it

to its desired position in the workshop. Ensure that the machine

is positioned to allow sufﬁcient clearance all round to cater for

the maximum length of timber you wish to cut.

Fig 01-02-03

Continues Over....

Eye bolt lifting ring

MAIN ASSEMBLY

Fig 04-05

Fig 06-07-08

Table insert Table shipment bolt

Tilt quadrant

Pre-drilled hole

Fig 09-10

16 17

Fig 11-12

Table recess

Machined hole

Insert pin

Step 1 Remove the table insert and the table shipment

cap head bolt and nut and place aside, see ﬁgs 04-05. Lift the

table (1), slide the blade through the table slot, rotate the table

round and lower the table on to the tilt quadrant assembly, see

ﬁg 06-07. Line up threaded holes with the pre-drilled holes in

the tilt quadrant, see ﬁg 08.

Step 2 Place a spring/washer (16 -17) over each M8 threaded

bolt (18), see ﬁg 09 and lightly tighten the four bolts in position,

see ﬁg 10. Note DON’T FULLY TIGHTEN at this point.

Step 3 Replace the table insert by lining up the two pins in

the insert with the machined holes in the recess to the centre

of the cast iron table. Push ﬁrmly down, see ﬁgs 11-12.

MAIN ASSEMBLY

Continues Over....

Step 5 Place a straight edge or 90˚ square across the table’s

slot, adjust the tapered alignment pin handle (13) beneath the

table, this will align both sides of the table.

Checking both sides of the table are level

Fence Assembly

Locate the front fence rail with scale (2), fence (3), fence clamp

assembly (4), M8 lift & shift handle (6), M8 threaded lever (5),

threaded ‘T’ slot insert (7), M6x20mm bolts (8), M8 large

washers (9), M6 small washers (10) and M8 nut (11).

Step 1 Place a spring/washer (9-10) over each M6x20mm bolt

(8), line up the elongated holes in the front fence rail (2) with

the pre-drilled holes to the front of the cast iron table (1),

introduce the two M6x20mm bolts (8) through the fence rail

and lightly tighten using the supplied spanner (14), see ﬁgs

15-16-17.

Step 2 Fit the fence clamp assembly (4) over the front fence rail

(2) and lower the assembly on the cast iron table, see ﬁg 18.

Fig 15-16-17

Fig 18

Step 3 Locate the M8 nut (11), and screw it onto the thread

of the M8 threaded lever (5) then screw the threaded lever (5)

into the threaded hole in the clamp assembly (4) mechanism

and tighten the nut with a spanner, see ﬁgs 19-20.

Step 4 Locate the table alignment pin handle (13) and the

large washer and nut (21). Insert the washer over the thread

and screw on the nut, giving sufﬁcient clearance between

washer and nut, see ﬁg 13. Insert the threaded handle into the

slot in the cast iron table (1) and tighten so the nut clamps

down in the machined recess, see ﬁg 14.

Fig 13-14

1321

Machined recess

814

Fig 19-20

MAIN ASSEMBLY

Spanner

Step 4 Locate the fence (3), M8 lift and shift handle/ M8

large washer (6) and threaded‘T’ slot insert (7). Place the large

washer over the thread of the lift and shift handle (6), introduce

the handle through the machined hole to the side of the cast

iron mounting on the clamping assembly (4) and lightly screw

on the threaded ‘T’ slot insert (7), see ﬁg 21.

Step 5 Introduce the ‘T’ slot to the side of the fence (3) over the

threaded ‘T’ slot insert (7) and slide on the fence until the fence

(3) is ﬂush with the rear of the cast iron table (1).Tighten the lift

and shift handle (6) to secure the fence in position, see ﬁg 22-23.

NOTE: The fence (3) has two positions, vertical and

horizontal for cutting narrow pieces, see ﬁg 24-25-26.

Fig 24-25-26

Fig 21

Fig 22-23

‘T’ slot

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