Avdel 7557 Manual de usuario

I n s t r u c t i o n M a n u a l

Threaded Insert Power Tool

Pass onto user to read and keep for reference

07557

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which

may be introduced after publication. For the latest information always consult Avdel.

AIR PRESSURE Minimum - Maximum 5 - 8 bar 75 - 120 lbf/in2

FREE AIR VOLUME REQUIRED @ 5 bar / 75 lbf/in2510 litres 18 ft3 /min

MOTOR SPEED @ 75 lb/in2550 RPM min. (clockwise)

CYCLE TIME Approximately 3 seconds

NOISE LEVEL 75 dB(A)

WEIGHT Without nose equipment 1.65 kg 3.64 lb

VIBRATION Less than 2.5 m/s28 ft/s2

S P E C I F I C A T I O N S F O R 0 7 5 5 7 T Y P E T O O L

Fault Diagnosis Table 16

Fitting/Servicing/Components 8-9

Regular Servicing 10

Maintenance 11-13

General Assembly & Parts List 14-15

CO N T E N T S

S A F E T Y

General 2

Specific to 07557 Tool 3

F A U L T D I A G N O S I S

N O S E A S S E M B L I E S

S E R V I C I N G

Air Supply 6

Operating Procedure 6

Clutch Adjustment - Accessories 7

P U T T I N G I N T O S E R V I C E

General 4

I N T E N T O F U S E

Tool Dimensions / Selection 4-5

SA F E T Y

This instruction manual must be read with particular attention to the following safety rules,

by any person installing, operating, or servicing this tool.

DO NOT USE OUTSIDE THE DESIGN INTENT.

DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT

RECOMMENDED AND SUPPLIED BY AVDEL.

ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,

NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR

REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE

PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT

ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY

TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE

UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE

THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.

CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.

THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH

RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT

WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION

OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.

THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE

EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.

ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE

ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.

DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).

ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT

HOSES ARE ALWAYS IN GOOD CONDITION.

In addition to the general safety rules opposite, the following specific safety points must also

be observed:

THE OPERATING PRESSURE SHALL NOT EXCEED 8 BAR - 120 LBF/IN2.

DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE.

WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY

THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST FASTENER

PROJECTION, SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING

GLOVES IF THERE ARE SHARP EDGES OR CORNERS ON THE APPLICATION.

TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,

CLEANING RAGS ETC… IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT

DRY AND CLEAN FOR BEST POSSIBLE GRIP.

WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE

TRIGGER/LEVER TO AVOID INADVERTENT START UP.

ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE

TOOL AND BE AWARE OF A TORQUE REACTION ON THE HANDS WHEN THE TOOL IS

OPERATING, PARTICULARLY DURING THE REVERSING SEQUENCE. GRIP THE TOOL FIRMLY

TO BE ABLE TO COUNTER THE TORQUE REACTION, BUT NOT TOO TIGHTLY.

KEEP HANDS AWAY FROM THE ROTATING DRIVE SCREW AND THE NOSE END OF

THE TOOL. IF A FASTENER BECOMES JAMMED ON THE DRIVE SCREW, SHUT OFF THE AIR

SUPPLY AND DRAIN THE SUPPLY LINE TO THE TOOL BEFORE ATTEMPTING TO DISLODGE

IT.

THE TOOL IS NOT ELECTRICALLY INSULATED.

THIS TOOL IS NOT DESIGNED FOR USE IN COMBUSTIBLE OR EXPLOSIVE

ATMOSPHERES.

The pneumatic 07557 type tool is designed to place Avdel threaded inserts at high speed making it ideal for batch or flow-line assembly

in a wide variety of applications throughout all industries.

Use the selection tables below and opposite to select a complete tool.

It is also possible to order the base tool only (part number 07557-00400) which will not be fitted with a nose assembly.

IN T E N T O F U S E

7557 TOOL SELECTION

NOSE (see drawing opposite for A & B)

TORQUE

SETTING (lbf ins)

ØCOMPLETE

TOOL PART Nº

NOSE ASSY PART Nº

A (mm)

INSERT

NAME & SERIES B (mm) A (in) B (in)

UNSET

CLUTCH PART Nº

BSW

30 - 35 08556-00380 13 10

213

07556-09916 07557-01016

STEEL

BSW

35 - 40 08557-00380 13 13

217

07566-09918 07557-01018

THIN

BSW

50 - 55 08557-00380 14 14

16 9

07443-09910 07557-01010

SHEET

BSF

35 - 40 08557-00380 13 13

217

07556-09928 07557-01028

NUTSERT

BSF

50 - 55 08557-00380 14 14

16 9

07443-09920 07557-01020

(9650) 4

UNC

7 - 9 08556-00390 13 11

07556-09954 07557-01054

UNC

16 - 18 08556-00380 13 11

07556-09956 07557-01056

UNC

16 - 18 08556-00380 13 12

215

07556-09958 07557-01058

UNC

30 - 35 08556-00380 13 10

213

07556-09950 07557-01050

UNF

7 - 9 08556-00390 13 11

07556-09974 07557-01074

UNF

16 - 18 08556-00380 13 11

07556-09976 07557-01076

UNF

16 - 18 08556-00380 13 12

215

07556-09978 07557-01078

UNF

30 - 35 08556-00380 13 10

213

07556-09970 07557-01070

UNC

35 - 40 08557-00380 13 13

217

07556-09948 07557-01048

UNC

50 - 55 08557-00380 14 14

16 9

07443-09940 07557-01040

UNF

35 - 40 08557-00380 13 13

217

07556-09968 07557-01068

UNF

50 - 55 08557-00380 14 14

16 9

07443-09960 07557-01060

7 - 9 08556-00390 13 13

217

07556-09936 07557-01036

16 - 18 08556-00380 13 11

07556-09934 07557-01034

30 - 35 08556-00380 13 17

221

07556-09932 07557-01032

35 - 40 08557-00380 13 11

07556-09930 07557-01030

M3 7 - 9 08556-00390 13 11

07556-09983 07557-01083

M4 16 - 18 08556-00380 13 11

07556-09984 07557-01084

M5 30 - 35 08556-00380 13 10

213

07556-09985 07557-01085

M6 35 - 40 08557-00380 13 13

217

07556-09986 07557-01086

M8 50 - 55 08557-00380 14 14

16 9

07443-09988 07557-01088

UNC

16 - 18 08556-00380 13 10

213

07552-09558 07557-02058

SUPERSERT 10

UNC

30 - 35 08556-00380 13 12

215

07552-09550 07557-02050

(FB00) 8

UNF

16 - 18 08556-00380 13 10

213

07552-09578 07557-02078

UNF

30 - 35 08556-00380 13 12

215

07552-09570 07557-02070

UNC

45 - 50 08557-00380 13 15

219

07552-09548 07557-02048

UNF

45 - 50 08557-00380 13 15

219

07552-09568 07557-02068

M3 16 - 18 08556-00380 13 19

07552-09583 07557-02083

M4 16 - 18 08556-00380 13 10

213

07552-09584 07557-02084

M5 30 - 35 08556-00380 13 11

07552-09585 07557-02085

M6 45 - 50 08557-00380 13 15

219

07552-09586 07557-02086

LGE FLANGE M4 16 - 18 08556-00380 13 10

213

07556-09184 07557-04084

HEXSERT M5 30 - 35 08556-00380 13 10

213

07557-09285 07557-03085

(9498) M6 35 - 40 08557-00380 14 12

16 15

07556-09186 07557-04086

146

5.75

280

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

7557 TOOL SELECTION

NOSE (see drawing above for A & B)

TORQUE

SETTING (lbf ins)

ØCOMPLETE

TOOL PART Nº

NOSE ASSY PART NºA (mm)

INSERT

NAME & SERIES B (mm) A (in) B (in)

UNSET

CLUTCH PART Nº

BSW

20 - 25 08556-00380 13 12

215

07556-09816 07557-00016

STANDARD

BSW

25 - 30 08556-00380 13 15

219

07566-09818 07557-00018

NUTSERTS

BSW

40 - 45 08557-00380 14 14

16 9

07443-09810 07557-00010

(9500)

BSW

50 - 55 08557-00380 16 10

813

07443-09812 07557-00012

(9538)

BSF

25 - 30 08556-00380 13 15

219

07556-09828 07557-00028

BSF

40 - 45 08557-00380 14 14

16 9

07443-09820 07557-00020

BSF

50 - 55 08557-00380 16 10

813

07443-09822 07557-00022

UNC

5 - 7 08556-00390 13 12

215

07556-09854 07557-00054

UNC

9 - 11 08556-00390 13 12

215

07556-09856 07557-00056

UNC

13 - 15 08556-00390 13 10

213

07556-09858 07557-00058

UNC

20 - 25 08556-00380 13 12

215

07556-09850 07557-00050

UNF

9 - 11 08556-00390 13 12

215

07556-09876 07557-00076

UNF

13 - 15 08556-00390 13 10

213

07556-09878 07557-00078

UNF

20 - 25 08556-00380 13 12

215

07556-09870 07557-00070

UNC

25 - 30 08556-00380 13 15

219

07566-09848 07557-00048

UNC

40 - 45 08557-00380 14 14

16 9

07443-09840 07557-00040

UNC

50 - 55 08557-00380 16 10

813

07443-09842 07557-00042

UNF

25 - 30 08556-00380 13 15

219

07566-09868 07557-00068

UNF

40 - 45 08557-00380 14 14

16 9

07443-09860 07557-00060

UNF

50 - 55 08557-00380 16 10

813

07443-09862 07557-00062

5 - 7 08556-00390 13 15

219

07556-09836 07557-00036

9 - 11 08556-00390 13 12

215

07556-09834 07557-00034

20 - 25 08556-00380 13 12

215

07556-09832 07557-00032

25 - 30 08556-00380 13 12

215

07556-09830 07557-00030

M3 5 - 7 08556-00390 13 12

215

07556-09883 07557-00083

M4 13 - 15 08556-00390 13 10

213

07556-09884 07557-00084

M5 20 - 25 08556-00380 13 12

215

07556-09885 07557-00085

M6 25 - 30 08556-00380 13 15

219

07566-09886 07557-00086

M8 40 - 45 08557-00380 14 14

16 9

07443-09888 07557-00088

M10 50 - 55 08557-00380 16 12

815

07443-09880 07557-00080

LGE FLANGE

M4 16 - 18 08556-00380 13 10

213

07556-09184 07557-04084

THIN SHEET

M5 30 - 35 08556-00380 13 12

215

07556-09185 07557-04085

NUTSERT(9698)

M6 35 - 40 08557-00380 13 15

219

07556-09186 07557-04086

M4 16 - 18 08556-00380 13 12

215

07556-09284 07557-06084

HEXSERT M5 30 - 35 08556-00380 13 12

215

07556-09285 07557-06085

(9498) M6 40 - 45 08557-00380 16 14

07566-09286 07557-06086

M8 50 - 55 08557-00380 16 15

819

07443-09288 07557-06088

NUTSERT SQ M5 30 - 35 08556-00380 10 13

32 1

07528-07085 07557-07085

(GK08) M6 40 - 45 08557-00380 13 15

219

07566-09186 07557-04086

PU T T I N G I N T O S E R V I C E

A I R S U P P L Y

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and

automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure

maximum tool life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system

or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where

operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or

inch.

Read servicing daily details page 10.

TAKE OFF POINT

FROM MAIN SUPPLY

STOP COCK

(USED DURING MAINTENANCE

OF FILTER/REGULATOR

OR LUBRICATION UNITS)

MAIN SUPPLY

DRAIN POINT

PRESSURE REGULATOR

AND FILTER

(DRAIN DAILY)

LUBRICATOR

OPTION 1

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Place the insert into the prepared hole of the application.

Locate the drive screw of the tool into the insert.

Depress the trigger. The drive screw will screw into and

collapse the insert, and then automatically reverse out.

OPTION 2

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Screw the insert lip first onto the drive screw of the tool.

With the insert on the tool, locate it into the prepared hole of

the application

Depress the trigger. The drive screw will screw into and

collapse the insert, and then automatically reverse out.

O P E R A T I N G P R O C E D U R E

I M P O R T A N T

When placing Standard Nutserts, lubricate the drive screw of the tool every 25 placings. This is best acheived by wiping

the drive screw with a sponge soaked with STP Lubricant part number 07992-00013

■

C L U T C H A D J U S T M E N T

This is necessary to ensure optimum insert deformation. If deformation is insufficient (clutch torque too low) the insert will rotate in the

application. If deformation is excessive (clutch torque too high) thread distortion and possibly drive screw fracture will occour.

For details on how to adjust the clutch refer to the maintenance instructions referring to the clutch on page 12.

7557 CLUTCH DETAILS

SPRING

PART Nº SPRING

COLOUR

1234567891011121314

-34425160 - - -------

7.5

12.5

17.5

22.5

25 28 31 34 - -

--5678910111213141516

Nº OF TURNS/lb f ins

UNSET CLUTCH

PART Nº

08556-00390 08572-00407 OXIDE BLACK

08556-00380 08556-00412 SILVER

08557-00380 08557-00202 COPPER

Two different accessories are available to make the connection to your air supply:

A C C E S S O R I E S

Hose Connector

part nº 07005-00276 Hose Assembly

part nº 07008-000324

L = 137 cm

1/4” BSP

TO FIT 6.4 mm (1/4”) BORE PIPE

Nose assemblies are specifically designed for each size and type of insert used with the 07557 type of tooling. If you have purchased

a complete tool, it will already be fitted with the correct nose assembly for your insert.

It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number

or the details of the insert to be placed, you will be able to order a new complete nose assembly using the selection tables pages 4 and 5.

FITTING INSTRUCTIONS

I M P O R T A N T

The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed otherwise.

Before fitting the nose equipment, ensure the clutch on the tool is set to the correct torque for the insert being placed.(Torque values

are quoted on pages 4 & 5.)

Where applicable, insert sleeve 8 and thrust spring 9 into nose housing 2.

Coat thrust washers 3 and thrust bearing 4 with high pressure grease (eg. Shell Alvania E.P.I.) and locate them in the order shown below

into the nose housing 2.

Where applicable, fit spacer 5 through thrust washers and thrust bearings.

Insert drive screw 1 through the above assembly.

Fit drive shaft 6 into the hexagon hole in the drive screw head.

Insert stop 11 and spring 10 into the front of the base tool.

Screw adaptor 7 into clutch housing of the base tool (left hand thread).

Offer up the nose assembly to the adaptor. It will be necessary to rotate the drive screw by hand to line up the hexagon on the drive shaft

6 with the hexagonal hole in the front jaw of the base tool.

Screw the nose housing 2 onto the adaptor 7 and tighten with a spanner (left hand thread).

NO S E A S S E M B L I E S

10 11

89 4335

■

SERVICING INSTRUCTIONS

Nose assemblies should be serviced at weekly intervals.

Remove the complete nose assembly using the reverse procedure to the ‘Fitting Instructions’.

Any worn or damaged part should be replaced by a new part.

Particularly check wear on drivescrew, thrust washers and thrust bearing.

Check springs are not distorted.

Check the clutch torque setting (see page 4 & 5 for details)

Lubricate thrust washers and thrust bearings with high pressure grease (eg Shell Avania E.P.I.)

Lubricate the clutch with high pressure grease.

Assemble according to fitting instructions.

■

NOSE ASSEMBLY COMPONENTS

The table opposite lists all nose assemblies available. Each nose assembly represents a unique assembly of components which can be

ordered individually. Components numbers refer to the illustration above. We recommend some stock as items will need regular

replacement. Read the nose assemblies servicing instructions above carefully. All nose assemblies also include spring 10 part number

07430-08282 and stop 11 part number 07430-08203.

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