AUTO ARC 120 Manual de usuario

AUTO

ARC}ﬁ

April

1994

Form:

OM-151

015A

Effective

With

Serial

No.

KD461

760

OWNERS

MANUAL



Read

and

these

instructions

and

all

safety

blocks

carefully.

Have

only

trained

and

qualified

persons

install,

operate,

service

this

unit.

Call

your

distributor

you

not

understand

the

directions.



Give

this

manual

the

operator.

11111



For

help,

call

your

distributor,

MILLER

Electric

Mfg.

Co.,

P.O.

Box

Appleton,

54912

414-734-9821

or:

1079,

Auto

Arcﬁ

120



CV/DC

Welding

Power

Source/Wire

Feeder



For

GMAW

And

FCAW

Welding



Amperes,

Volts

20%

Duty

Cycle



Usable

Range

To 130

Amperes



Uses

115

Volts

AC,

Single-Phase

Input

Power



Overheating,

Short

Circuit,

And

Motor

Overload

Protection



Includes

Gun,

Welding

Wire,

Gas

Valve,

And

Instructional

Video

auto_arc

7/93



ST-I

330

PRLNTED

USA

Within

the

warranty

periods

listed

below,

manufacturer

will

repair

replace

any

warranted

parts

components

that

fail

due

such

defects

material

workman

ship.

Manufacturer

must

notified

writing

within

thirty

(30)

days

such

defect

tailure,

which

time

manufacturer

will

provide

instructions

the

warranty

claim

procedures

followed.

Manufacturer

shall

honor

warrsnty

claims

warranted

equipment

listed

below

the

event

such

failure

within

the

wsrrsnty

time

periods.

All

warranty

time

periods

start

the

date

that

the

equipment

was

delivered

the

original

retail

purchaser.

end

are

follows;

Equipment

that

has

bean

modified

any

party

other

than

manufacturer,

equipment

that

hss

been

Improperty

installed, improperly

operated

or misused

based

upon

industry

standards,

equipment

which

has

not

had

reasonable

and

necessary

maintenance,

equipment

which

has

bean

used

for

operation

outside

the

specifications

for

the

equipment.

MANUFACTURERS

PRODUCTS

ARE

INTENDED

FOR

PURCHASE

AND

USE

COMMERCIAL/INDUSTRIAL

USERS

AND

PERSONS

TRAINED

AND

EXPE

RIENCED

THE

USE

AND

MAINTENANCE

WELDING

EQUIPMENT

the

event

warranty

claim

covered

this

warranty,

the

esctusive

remedies

shall

be,

manufacturers

option;

(1)

repsir;

(2)

replacement;

or.

where

autho

rized

writing

manufacturer

appropriate

cases.

(3)

the

reasonable

cost

pair

replacement

authorized

service

station;

(4)

payment

credit

for

the

purchase

price

(teas

reasonable

depreciation

based upon

actual

use)

upon

turn

the

goods

customers

risk

and

espanse.

manufacturers

option

repaIr

replacement

will

FOB.,

Factory

Appleton,

Wisconsin,

FOB.

autho

rized

service

facility

determined

manufacturer.

Tharafore

compensatIon

reimbursement

for

transportation

coats

any

kind

will

allowed.

THE

EXTENT

PERMITTED

LAW,

THE REMEDIES PROVIDED

HEREIN

ARE

THE

SOLE

AND

EXCLUSIVE

REMEDIES.

EVENT

SHALL

MANUFAC

TURER

LIABLE

FOR

DIRECT.

INDIRECT,

SPECIAL,

INCIDENTAL

CON

SEQUENTIAL

DAMAGES

(INCLUDING

LOSS OF

PROFIT).

WHETHER

BASED

CONTRACT,

TORT

ANY

OTHER

LEGAL

THEORY.

ANY

EXPRESS

WARRANTY

NOT

PROVIDED

HEREIN

AND

ANY

IMPLIED

WAR

RANTY,

GUARANTY OR

REPRESENTATION

PERFORMANCE,

AND

ANY

REMEDY

FOR

BREACH

CONTRACT

TORT

ANY

OTHER

LEGAL

THEORY

WHICH,

BUT

FOR

THIS

PROVISION,

MIGHT

ARISE

IMPLICATION,

OPERATION

LAW,

CUSTOM

TRADE

COURSE

DEALING,

CLUDING

ANY

IMPLIED

WARRANTY

MERCHANTABILITY

FITNESS

FOR

PARTICULAR

PURPOSE,

WITH

RESPECT

ANY

AND

ALL

EQUIPMENT

FURNISHED

MANUFACTURER

EXCLUDED

AND

DISCLAIMED

MAN

UFACTURER.

Some

states

the

U.S.A.

not

allow

limItations

how

tong

Implied

warranty

lasts,

the

escluaion

IncIdental.

Indirect,

specIal

coneequentlal

damages,

the

above

limItation

eacluslon

may

not

apply

you.

This

warranty

provIdes

ape

clfic

legal

rights,

and

other

flghls

may

available,

but

may

vary

from

stale

to state.

Canada,

legislation

some

provinces

provIdes

for

certaIn

edditlonat

warrantlas

remedies

olher

than

stated

herein,

and

the

extent

that

they

may

not

waived.

the

limitations

and

exclusions

set

out

above

may

not

apply.

ThIs

LimIted

Warrsnty

provIdes

specific

legal

rights,

and

other

rIghts

may

avaIlable,

but

may

vary

from

province

province.

r......

I

LIMITED

WARRANTY

Effective

January

1992

(Equipment

with

serial

number

preface

ICC

newer)

This

limited

warranty

supersedes

all

manutacturers

warranties

and

esclusive

with

other

guarantees

warranties

espressed

implied.

LIMITED

WARRANTY



Subject

the

terms

and

conditions

below,

warrants

its



Remote

Controls

original

retail

purchaser

that

new

equipment

sold

after

the

effective

date

this

tIm-



Accessory

Kits

itad

warranty

free

defects

malarial

and

workmanship

the

time

Ills

shipped



tacement

Parts

from

factory.

THIS

WARRANTY

EXPRESSLY

LIEU

ALL

OTHER

WAR-

RANTIES,

EXPRESS

IMPLIED,

INCLUDING

THE

WARRANTIES

MER-

Limited

Warranty

shalt

not

apply

to;

CHANTABILITY

AND

FITNESS.

Items

furnished

manufacturer,

but

manufactured

others,

such

gines

trade

accessories.

These

items

are

covered

the

manufacturers

warranty,

any.

Consumable

components;

such

contact

tips,

cutting

nozzles.

contectore

and

relays

parts

that

fail

due

normal

wear.

J

Years

Parts



Years

Labor



Original

main

power

rectifiers

Years



Parts

end

Labor

Transformer/Rectifier

Power

Sources



Plasma

Arc

Cutting

Power

Sources



Semi-Automatic

and

Automatic

Wire

Feeders

Robots

Years



Parts

and

Labor



Engine

Driven

Welding

Generators

(NOTE;

Engines

are

warranted

separately

the

engine

manufacturer.)

Air

Compressors

Year



Parts

and

Labor

Motor

Driven

Guns

Process

Controllers

Water

Coolant

Systems



Unite



Grids



Spot

Welders



Load

Banks



SOX

Transformers

Running

Gear/Trailers



Field

Options

(NOTE;

Field

options

are

covered

under

the

limited

warranty

for

the

maining

warranty

period

the

product

they

are

installed

in,

tore

mini

mum

one

year



whichever

greater.)

Months



Batteries

Days



Parts

and

Labor



MIG

Guns/TIG

Torches



Plasma

Cutting

Torches

RECEIVING-HANDLING

Before

Unpacking

eqUipment,

check

carton

for

any

damage

that

may

have

occurred

during

shipment.

File

any

Claims

for

loss

damage

with

the

delivering

carrier.

Assistance

for

filing

settling

claims

may

obtained

from

distributor

andfor

equipment

manufacturers

Transportation

Department.

When

requesting

information

about

this

equipment,

always

provide

Model

Designation

and

Serial

Style

Number.

Use

the

following

spaces

record

Model

Designation

and

Serial

Style

Number

your

unit.

The

information

located

the

rating

label

nameplate.

Model

__________

Serial

Style

No.

Date

Purchase

brand_scot

5(93

ERRATA

SHEET

March

1995

FORM:

OM-151

015A

Use

above

FORM

number

when

ordering

extra

manuals.

After

this

manual

was

printed,

refinements

equipment

design

occurred.

This

sheet

lists

exceptions

data

appearing

later

this

manual.

CHANGES

SECTION

8

PARTS

LIST

Change

Parts

List

follows:

PNaOrt

Re~j~ed

Description

Quantity

23-14

...

120

675

....

Deleted

Eff

w/KF828022

23-45

...

019

663

....

Deleted

Eff

w/KF828022

**First

digit

represents

page



digits

following

dash

represent

item

no.

SURE

PROVIDE

MODEL

AND

SERIAL

NUMBER

WHEN

ORDERING

REPLACEMENT

PARTS.

ARC

WELDING

SAFETY

PRECAUTIONS

FLYING

SPARKS

AND

HOT

METAL

can

cause

injury.

Chipping

and

grinding

cause

flying

metal,

welds

cool,

they

can

throw

off

slag.

Properly

install

and

ground

this

equipment

according

its

Owners

Manual

and

national,

state,

and

local

codes.

When

making

input

connections,

attach

proper

grounding

conductor

first.

Turn

off

all

equipment

when

not

use.

not

use

worn,

damaged,

undersized,

poorly

spliced

cables.

not

wrap

cables

around

your

body.

10.

Ground

the

workpiece

good

electrical

(earth)

ground.

11.

not

touch

electrode

contact

with

the

work

ground.

12.

Use

only

well-maintained

equipment.

Repair

replace

damaged

parts

once.

13.

Wear

safety

harness

working

above

floor

level.

14.

Keep

all

panels

and

covers

securely

place.

Wear

approved

face

shield

safety

goggles.

Side

shields

recommended.

Wear

proper

body

protection

protect

skin.

WARNING

ARC

WELDING

can

hazardous.

PROTECT

YOURSELF

AND

OTHERS

FROM

POSSIBLE

SERIOUS

INJURY

DEATH.

KEEP

CHILDREN

AWAY.

PACEMAKER

WEARERS

KEEP

AWAY

UNTIL

CONSULTING

YOUR

DOCTOR.

welding,

most

jobs,

exposure

certain

hazards

occurs.

Welding

safe

when

precautions

are

taken.

The

safety

information

given

below

only

summary

the

complete

safety

information

that

will

found

the

Safety

Standards

listed

the

page.

Read

and

all

Safety

Standards.

HAVE

ALL

INSTALLATION,

OPERATION,

MAINTENANCE,

AND

REPAIR

WORK

PERFORMED

ONLY

QUALIFIED

PEOPLE.

ELECTRIC

SHOCK

can

kill.

Touching

live

electrical

parts

can

cause

fatal

shocks

severe

burns.

The

electrode

and

work

circuit

electrically

live

whenever

the

output

on.

The

input

power

circuit

and

machine

internal

circuits

are

also

live

when

power

on.

semiautomatic

automatic

wire

welding,

the

wire,

wire

reel,

drive

roll

housing,

and

all

metal

parts

touching

the

welding

wire

are

electrically

live.

Incorrectly

installed

improperly

grounded

equipment

hazard.

not

touch

live

electrical

parts.

Wear

dry,

hole-free

insulating

gloves

and

body

protection.

Insulate

yourself

from

work

and

ground

using

dry

insulating

mats

covers.

Disconnect

input

power

stop

engine

before

installing

servicing

this

equipment.

ARC

RAYS

can

burn

eyes

and

skin;

ARC

RAYS

NOISE

can

damage

hearing.

Wear

welding

helmet

fitted

with

proper

shade

filter

(see

ANSI

249.1

listed

Safety

Standards)

protect

your

face

and

Arc

rays

from

the

welding

process

produce

intense

eyes

when

welding

watching.

heat

and

strong

ultraviolet

rays

that

can

burn

eyes

Wear

approved

safety

glasses.

Side

shields

recommended.

and

skin.

Noise

from

some

processes

can

damage

hearing.

Use

protective

screens

barriers

protect

others

from

flash

and

glare;

warn

others

not

watch

the

arc.

NOISE

Wear

protective

clothing

made

from

durable,

flame-resiŒtant

Use

approved

ear

plugs

ear

muffs

noise

level

high.

material

(wool

and

leather)

and

foot

protection.

FUMES

AND

GASES

can

hazardous

Work

confined

space

only

well

ventilated,

while

your

health.

wearing

air-supplied

respirator.

Shielding

gases

used

for

Weldingproducesfumesandgases.Breathingthese

welding

can

displace

air

causing

injury

death.

sure

the

fumes

and

gases

can

hazardous

your

health,

breathing

air

safe.

not

weld

locations

near

degreasing,

cleaning,

spraying

operations.

The

heat

and

rays

the

arc

can

react

with

vapors

Keep

your

head

out

the

fumes.

not

breathe

the

fumes.

form

highly

toxic

and

irritating

gases.

inside,

ventilate

the

area

and/or

use

exhaust

the

arc

remove

welding

fumes

and

gases.

not

weld

coated

metals,

such

galvanized,

lead,

ventilation

poor,

use

approved

air-supplied

respirator.

cadmium

plated

steel,

unless

the

coating

removed

from

the

Read

the

Material

Safety

Data

Sheets

(MSDS5)

and

the

weld

area,

the

area

well

ventilated,

and

necessary,

while

manufacturers

instruction

for

metals,

consumables,

coatings,

wearing

air-supplied

respirator.

The

coatings

and

any

metals

and

cleaners,

containing

these

elements

can

give

off

toxic

fumes

welded.

WELDING

can

cause

fire

explosion.

Watch

for

fire,

and

keep

fire

extinguisher

nearby.

Sparks

and

spatter

fly

off

from

the

welding

arc.

The

flying

sparks

and

hot

metal,

weld

spatter,

hot

workpiece,

and

hot

equipment

can

cause

fires

and

burns.

Accidental

contact

electrode

orwelding

wire

aware

that

welding

ceiling,

floor,

bulkhead,

partition

can

cause

fire

the

hidden

side.

not

weld

closed

containers

such

tanks

drums.

metal

objects

can

cause

sparks,

overheating,

fire.

Connect

work

cable

the

work

the

welding

area

practical

prevent

welding

current

from

traveling

long,

possibly

Protect

yourself

and

others

from

flying

sparks

and

hot

metal.

not

weld

where

flying

sparks

can

strike

flammable

material.

unknown

paths

and

causing

electric

shock

and

fire

hazards.

not

use

welder

thaw

frozen

pipes.

Remove

all

flammables

within

(10.7

the

welding

arc.

this

not

possible,

tightly

cover

them

with

approved

covers,

10.

Remove

stick

electrode

from

holder

cut

off

welding

wire

contact

tip

when

not

use.

alert

that

welding

sparks

and

hot

materials

from

welding

can

11.

Wear

oil-free

protective

garments

such

leather

gloves,

heavy

easily

through

small

cracks

and

openings

adjacent

areas,

shirt,

cuffless

trousers,

high

shoes,

and

cap.

Sri

9/92

CYLINDERS

can

explode

damaged.

Shielding

gas

cylinders

contain

gas

under

high

pressure.

damaged,

cylinder

can

explode.

Since

gas

cylinders

are

normally

part

the

welding

process,

sure

treat

them

carefully.

Protect

compressed

gas

cylinders

from

excessive

heat,

mechanical

shocks,

and

arcs.

Install

and

secure

cylinders

upright

position

chaining

them

stationary

support

equipment

cylinder

rack

prevent

falling

tipping.

Keep

cylinders

away

from

any

welding

other

electrical

circuits.

Never

allow

welding

electrode

touch

any

cylinder.

Use

only

correct

shielding

gas

cylinders,

regulators,

hoses,

and

fittings

designed

for

the

specific

application;

maintain

them

and

associated

parts

good

condition.

Turn

face

away

from

valve

outlet

when

opening

cylinder

valve.

Keep

protective

cap

place

over

valve

except

when

cylinder

use

connected

for

use.

Read

and

instructions

compressed

gas

cylinders.

associated

equipment,

and

CGA

publication

P-i

listed

Safety

Standards.

ENGINE

EXHAUST

GASES

can

kill.

Use

equipment

outside

open,

well-ventilated

areas.

used

closed

area,

vent

en9ine

exhaust

outside

and

Engines

produce

harmful

exhaust

gases.

away

from

any

building

air

intakes.

SPARKS

can

cause

BATTERY

GASES

EXPLODE;

BATTERY

ACID

can

burn

eyes

and

skin.

Stop

engine

before

checking

adding

fuel.

not

add

fuel

while

smoking

unit

near

any

sparks

open

flames.

Allow

engine

cool

before

fueling.

possible,

check

and

add

fuel

cold

engine

before

beginning

job.

not

overfill

tank



allow

room

for

fuel

expand.

not

spill

fuel.

fuel

spilled,

clean

before

starting

enqine.

Have

only

qualified

people

remove

guards

covers

for

maintenance

and

troubleshooting

necessary.

prevent

accidental

starting

during

servicing,

disconnect

negative

()

battery

cable

from

battery.

Keep

hands,

hair,

loose

clothing,

and

tools

away

from

moving

parts.

Reinstall

panels

guards

and

doors

when

servicing

finished

and

before

starting

engine.

PRINCIPAL

SAFETY

STANDARDS

Safety

Welding

and

Cutting,

ANSI

Standard

Z49.1,

from

American

Welding

Society,

550

NW.

LeJeune

Rd.

Miami

33126

Safety

and

Health

Standards,

OSHA

CFR

1910,

from

Superinten

dent

Documents,

U.S.

Government

Printing

Office,

Washington,

D.C.

20402.

Recommended

Safe

Practices

for

the

Preparation

for

Welding

and

Cutting

Containers

That

Have

Held

Hazardous

Substances,

Ameri

can

Welding

Society

Standard

AWS

F4.i,from

American

Welding

ciety,

550

N.W.

LeJeune

Ad,

Miami,

33126

National

Electrical

Code,

NFPA

Standard

70,

from

National

Fire

Pro

tection

Association,

Batterymarch

Park,

Quincy,

02269.

Safe

Handling

Compressed

Gases

Cylinders,

CGA

Pamphlet

P-i



from

Compressed

Gas

Association,

1235

Jefferson

Davis

High.

way,

Suite

501,

Arlington,

22202.

Code

for

Safety in

Welding

and

Cutting,

GSA

Standard

17.2,

from

Canadian

Standards

Association,

Standards

Sales,

178 Rexdale

Bou

levard,

Rexdale,

Ontario,

Canada

M9W

R3.

Safe

Practices

For

OccupationAnd

EducationalEyeAr7d

Face

Protec

tion,

ANSI

Standard

Z87.1,

from

American

National

Standards

Institute,

1430

Broadway,

New

York,

10018.

Cutting

And

Welding

Processes,

NFPA

Standard

from

National

Fire

Protection

Association,

Batterymarch

Park,

Ouincy,

02269.

WARNING

ENGINES

can

hazardous.

ENGINE

FUEL

can

cause

fire

explosion.

Engine

fuel

highly

flammable.

MOVING

PARTS

can

cause

injury.

Moving

parts,

such

fans,

rotors,

and

belts

can

cut

fingers

and

hands

and

catch

loose

clothing.

Keep

all

doors,

panels,

covers,

and

guards

closed

and

securely

place.

Stop

engine

before

installing

connecting

unit.

Batteries

contain

acid

and

generate

explosive

gases.

Always

wear

face

shield

when

working

battery.

Stop

engine

before

disconnecting

connecting

battery

cables.

not

allow

tools

cause

sparks

when

working

battery.

not

use

welder

charge

batteries

jump

start

vehicles.

Observe

correct

polarity

and

)

batteries.

STEAM

AND

PRESSURIZED

HOT

not

remove

radiator

cap

when

engine

hot.

Allow

engine

COOLANT

can

burn

face,

eyes,

and

cool.

skin.

Wear

gloves

and

put

rag

over

cap

area

when

removing

cap.

The

coolant

the

radiator

can

very

hot

and

under

pressure.

Allow

pressure

escape

before

completely

removing

cap.

srI

9/92

PRECAUTIONS

SECURITE

SOUDAGE

LARC

DESSAI.

LELECTROCUTION

peut

Œtre

mortelle.

Une

decharge

Ølectrique

peut

vous

tuer

vous

brOler

gravement.

LØlectrode

circuit

soudage

sont

sous

tension

demarrage.

circuit

dentrØe

les

circuits

internes

des

matØriels

sont

aussi

sous

__________

tension

des

mise

marche.

soudage

automatique

semi-automatique

avec

fil,

dernier,

support

roquette,

logement

des

galets

dentrainement

toutes

les

piŁces

mØtalliques

contact

avec

fil

soudage

sont

sous

tension.

Des

matØnels

mal

installØs

mal

mis

terre

sont

dangereux.

touchez

pas

des

piŁces

sous

tension.

Portez

des

gants

des

vŒtements

isolants,

secs

non

trouØs.

Isolez-vous

tote

souder

mise

ala

terre

moyen

petits

tapis

isolants

autres.

DŁconnectez

prise

dentrØe

des

matŁriels

arrŒtez

leur

moteur

avant

les

installer

den

faire

lentretien.

RAYONNEMENT

LARC

peut

brUler

yeux

peau;

BRUIT

peut

endommager

louIe.

____________

Larc

soudage

produit

une

chaleur

des

rayons

ultraviolets

intenses,

susceptibles

brler

yeux

peau.

bruit

cause

par

certains

procØdØs

peut

endommager

louIe.

Portez

casque

soudeur

avec

Øcran

filtrant

teinte

appropnØe

(consultez

norme

ANSI

Z49

indiquee

ci-aprŁs),

pour

vous

protØger

visage

les

yeux

lorsque

vous

soudez

~

Les

VAPEURS

LES

FUMEES

sont

dangereuses

pour

sante.

soudage

dØgage

des

vapeurs

des

fumØes

quil

9..



est

dangereux

respirer.

Ecartez

visage

pour

Øviter

respirer

les

fumØes.

lintØrieur,

assurez-vous

que

laire

soudage

est

bien

ventilØe

que

los

fumØes

les

vapeurs

sont

aspirØes

larc.

ventilation

est

mauvaise,

portez

respirateur

adduction

dair

approuve.

Lisez

fiches

signalØtiques

les

consignes

fabricant

relatives

aux

mØtaux,

aux

produits

consummables,

aux

revŒtements

aux

produits

nettoyants.

SOUDAGE

peut

causer

incendie

une

explosion.

Larc

produit

des

Øtincelles

des

projections.

Avec

chaleur

intense

dØgagØe

par

tle

les

matØriels,

elles

peuvent

causer

incendie

des

brlures.

contact

accidentel

lŁlectrode

avec

objet

mØtallique

peut

provoquer

des

Øtincelles,

Øchauffement

incendie.

Protegez-vous,

ainsi

que

les

autres,

contre

los

Øtincelles

tes

projections.

soudez

pas

dans

endroit

o

des

Øtincelles

peuvent

atteindre

des

matŁriaux

inflammables.

Enlevez

toutes

les

matiŁres

inflammables

dans

rayon

10,7

metres

autourde

larc,

couvrez-les

soigneusement

avec

des

bÆches

approuvees.

MØfiez-vous

des

Øtincelles

des

Øclats

brlartts,

susceptibles

pØnØtrer

dans

des

aires

adjacentes

par

petites

ouvertures

fissures.

SOUDAGE

LARC

est

dangereux.

Veillez

installer

ces

matØriels

eta

mettre

ala

terre

solon

manuel

dutilisation

codes

nationaux,

provinciaux

locaux

applicables.

ArrŒtez

tous

los

matØriels

aprŁs

utilisation.

Nutilisez

pas

cables

uses,

endommagØs,

mal

ØpissØs

calibre

trop

petits.

Nenroulez

pas

cables

autour

votre

corps.

Mettez

ala

terre

tle

souder

moyen

dune

bonne

prise

terre.

10.

touchez

pas

lØlectrode

vous

Œtes

contact

avec

circuit

soudage

(terre).

11.

Nutilisez

que des

matØriels

bon

Øtat.

RŁparez

remplacez

sur-le-champ

les

piŁces

endommagees.

12.

Portez

harnais

sØcuritO

vous

travaillez

hauteur.

13.

Fermez

solidement

tous

les

panneaux

les

capots.

que

vous

observez

execution

dune

soudure.

Portez

des

lunettes

sØcuritØ

approuvØes.

Des

Øcrans

latØraux

sont

recommandØes.

Entourez

laire

soudage

rideaux

cloisons

protection

contre

les

coups

darc

lØblouissement;

avertissez

les

observateurs

pas

regarder

larc.

Portez

des vŒtements

tissus

ignifuge

durable

(lame

cuir)

des

chaussures

sØcuritØ.

Portez

casque

antibruit

des

bouchons

doreille

approuvØs

niveau

bruit

est

ØlevØ.

travaillez

dans

espace

confine

que

sil

est

bien

ventilØ;

sinon,

portez

respirateura

adduction

dair.

Les

gaz

protecleurs

soudage

peuvent

dŁplacer

loxygene

lair

causer

des

blessures

mort.

Assurez-vous

que

lair

est

propre

respiration.

soudez

pas

proximitØ

dopØrations

dØgraissage,

nettoyage

pulvŁrisation.

chaleur

les

rayons

larc

peuvent

reagir

avec

des

vapeurs

former

des gaz

hautement

toxiques

irritants.

soudez

pas

tles

galvanisees

plaquees

p10mb

cadmium

sans

Ies

avoir

grattØes

fond,

car

ces

mØtaux,

tout

revŒtement

qui

contient,

peuvent

alors

dØgager

des

fumØes

toxiques.

Assurez-vous

dune

bonne

ventilation

portez

respirateur

adduction

dair

cest

nØcessaire.

MŁfiez-vous

des

incendies

gardez

extincteur

portØe

main.

Noubliez

pas

quune

soudure

sur

plafond,

plancher,

une

cloison

une

paroi

peut

enflammer

lautre

ctØ.

soudez

pas

recipient

fermØ,

comme

reservoir

ou un

tonneau.

Connectez

cable

soudage

plus

prŁs

possible

tle

soudage

pour

empecher

courant

suivre

parcours

long

inconnu,

prØvenir

ainsi

les

risques

dØlectrocution

dincendie.

faites

pas

dŁgeler

des

tuyaux

avec

chalumeau.

10.

Videz

votre

carquois

porte-electrodes

coupez

fil

tube

contact

aprŁs

soudage.

11.

Portez

des

vŒtements

protecteurs

non

huileux,

tels

des

gants

cuir,

une

chemise

Øpaisse,

pantalon

sans

revers,

des

chaussures

montantes

casque.

MISE

GARDE

PROTEGEZ-VOUS,

AINSI

QUE

LES

AUTRES,

CONTRE

LES

BLESSURES

GRAVES

POSSIBLES

MORT.

LAISSEZ

PAS

LES

ENFANTS

SAPPROCHER,

LES

PORTEURS

STIMULATEUR

CARDIAQUE

MOINS

QUILS

NAIENT

CONSULTE

MEDECIN).

soudage,

comme

plupart

des

activitŁs

industrielles,

expose

certains

risques.

soudage

nest

pas

dangereux

Iorsquon

prend

des

precautions.

Les

consignes

sØcuritØ

suivantes

font

que

rØsumer

linformation

contenue

dans

les

normes

ØnumØrØes

ci-aprŁs.

Lisez

respectez

toutes

ces

normes.

SEULES

DES

PERSONNES

QUALIFIEES

DOIVENT

FAIRE

DES

TRAVAUX

DINSTALLATION,

REPARATION,

DENTRETIEN

Les

BOUTEILLES

endommagees

peuvent

exploser.

Les

bouteilles

contiennent

des

gaz

protecteurs

sous

haute

pression.

Des

bouteilles

endommagØes

peuvent

exploser.

Comme

les

bouteilles

font

normalement

partie

procØdØ

soudage,

traitez-les

avec

soin.

Les

bouteilles

doivent

Œtre

protegees

contre

les

sources

chaleur

intense,

les

chocs

les

arcs

soudage.

EnchaInez

verticalement

les

bouteilles

support

cadre

fixe

pour

les

empŒcher

de tomber

dŒtre

renversØes.

Eloignez

les

bouteilles

tout

circuit

Ølectrique

soudage.

MISE

GARDE

Des

PIECES

MOUVEMENT

peuvent

causer

des

blessures.

Des

piŁces

mouvement,

telles

des

ventilateurs,

des

rotors

des

courroies

peuvent

couper

les

doigts

les

mains,

accrocher

des

vØtements

amples.

Assurez-vous

que

les

portes,

les

panneaux,

les

capots

les

protecteurs

sont

bien

fermØs.

Avant

dinstaller

connecter

systŁme,

arrŒtez-en

moteur.

Seules

des

personnes

qualifiees

doivent

dØmonter

des

EmpŒchez

tout

contact

entre

une

bouteille

une

electrode.

Nutilisez

que

des

bouteilles

gaz

protecteur,

des

dØtendeurs,

des

flexibles

des

raccords

conus

pour

chaque

application

specifique;

ces

matØriels

les

piŁces

connexes

doivent

Œtre

bon

Øtat.

mettez

pas

visage

devant

robinet

bouteille

louvrant.

Remettez

chapeau

bouteille

aprŁs

utilisation.

Lisez

respectez

les

consignes

relatives

aux

bouteilles

gaz

comprimØ

aux

matØriels

connexes,

ainsi

que

publication

P-i

CGA,

ØnumØrØes

dans

les

normes

ci-dessous.

Les

MOTEURS

peuvent

Œtre

dangereux.

protecteurs

des

capots

pour

faire

lentretien

depannage

nØcessaire.

Pour

empŒcher

dØmarrage

accidentel

dun

systŁme

pendant

lentretien,

dØbranchez

cable

daccumulateur

borne

negative.

Napprochez

pas

les

mains

les

cheveux

piŁces

mouvement;

elles

peuvent

aussi

accrocher

des

vŒtements

amples

des

outils.

RØinstallez

les

capots

les

protecteurs

fermez

les

portes

aprŁs

des

travaux

dentretien

avant

faire

dØmarrer

moteur.

Safety

Welding

~nd

Cutting

norme

ANSI

Z49.

American

Welding

Society,

550,

N.W.

LeJeune

Rd.,

Miami

33128.

Safety

and

Health

Standards

OSHA

CFR

1910,

Superintendent

Documents,

U.S.

Government

Printing

Office,

Washington

D.C.

20402.

Recommended

Safe

Practices

For

the

Preoaration

For

Welding

and

Cutting

Containers

That

Have

Held

Hazardous

Substances

AWS

F4.1,

American

Welding

Society,

550,

N.W.

LeJeune

Rd.,

Miami

33128.

National

Electrical

Code

norme

NFPA,

National

Fire

Protection

Association,

Batterymarch

Park,

Quincy,

02269.

srlf

9/91

Safe

Handling

Comoressed

Gases

Cylinders

document

P-i,

Compressed

Gas

Association,

1235

Jefferson

Davis

Highway,

Suite

501,

Arlington,

22202.

Code

for

Safety

Welding

and

Cutting

norme

CSA

17.2,

Asso

ciation

canadienne

normalisation,

Standards

Sales,

176

Rexdale

Boulevard,

Rexdale,

Ontario,

Canada

M9W

R3.

nnrmA

Safe

Practices

for

Occupation

and

Educational

Eye

and

Face

Protec

tion

norme

ANSI

Z87.i

,American

National

Standards

Institute,

1430

Broadway,

New

York,

10018.

Cutting

and

Welding

Processes

norme

51B

NFPA,

National

Fire

Protection

Association,

Batterymarch

Park,

Quincy,

02269.

LES

ETINCELLES

LES

metal.

refroidissant,

soudure

peut

projeter

laitier.

PROJECTIONS

BRULANTES

peuvent

causer

des

blessures.

piquage

meulage

produisent

des

Øclats

Portez

Øcran

facial

des

lunettes

coques

approuvees.

Des

Øcrans

latØraux

sont

recommandØs.

Portez

des

vOtements

protection

individuelle

appropriØs.

Les

GAZ

DECHAPPEMENT

MOTEURS

Utilisez

des

machines

lextØrieur

dans

des

aires

ouvertes

PEUVENT

ETRE

MORTELS.

bien

ventilØes.

Les

moteurs

produisent

des

gaz

nocifs.

dechappement

vous

utilisez

des

machines

dans

endroit

confine,

les

fumØes

dechappement

doivent

Œtre

envoyees

lextØrieur,

loin

des

prises

dair

btiment.

CARBURANT

peut

causer

incendie

une

explosion.

carburant

est

hautement

inflammable.

ArrŒtez

moteur

avant

verifier

niveau

carburant

faire

plein.

faites

pas

plein

fumant

proche

dune

source

dØtincelles

dune

flamme

nue.

cest

possible,

laissez

moteur

refroidiravant

faire

plein

carburant

den

verifier

niveau

debut

soudage.

faites

pas

plein

carburant

ras

bord

prØvoyez

lespace

pour

son

expansion.

Faites

attention

pas

renverser

carburant.

Nettoyez

tout

carburant

renversØ

avant

faire

dØmarrer

moteur.

Des

ET1NCELLES

peuvent

FAIRE

EXPLOSER

UNACCUMULATEUR;

LELECTROLYTE

DUN

ACCUMULATEUR

peut

brUier

peau

accumulateur.

ArrŒtez

moteur

avant

connecter

dØconnecter

des

cables

daccumulateur.

Nutilisez

que

des

outils

anti-Øtincelles

pour

travailler

sur

~UX.

accumulateur.

Les

accumulateurs

contiennent

lelectrolyte

NutilisezpÆsunpostedesoudagepourchargerunaccumulateur

degagent

des

vapeurs

explosives.

connecter

provisoirement

vØhicule.

Portez

toujours

Øcran

facial

travaillant

sur

Utilisez

polaritØ

correcte

laccumulateur.

VAPEUR

LIQUIDE

Ntez

pas

bouchon

radiateur

tant

que

moteur

na

pas

REFROIDISSEMENT

BRULANT

SOUS

refroidi.

PRESSION

peuvent

brler

peau

les

yeux.

liquide

ref

roidissement

dun

radiateur

peut

Œtre

Mettez

des

gants

posez

torchon

sur

bouchon

pour

lter.

Laissez

pression

sØchapper

avant

doter

complŁtement

bouchon.

brlant

sous

pression.

PRINCIPALES

NORMES

SECURITE

EMF

INFORMATION

NOTE

Considerations

About

Welding

And

The

Effects

Low

Frequency

Electric

And

_____________________

Magnetic

Fields

The

toflowing

quotation

from

the

General

Conclusions

Section

reduce

magnetic

fields

the

workplace,

use

the

following

the

U.S.

Congress,

Office

Technology

Assessment,

Biological

procedures:

Effects

Power

Frequency

Electric

Magnetic

Fields



Keep

cables

together

twisting

taping

them.

Background

Paper,

OTA-BP-E-53

(Washington,

DC:

U.S.

Government

Printing

Office,

May

1989):.

there

now

very

Arrange

cables

one

side

and

away

from

the

operator.

large

volume

scientific

findings

based

experiments

the

not

coil

drape

cables

around

the

body.

cellular

level

and

from

studies

with

animals

and

people

which

clearly

Keep

welding

power

source

and

cables

far

away

establish

that

low

frequency

magnetic

fields

can

interact

with,

and

~ractical

produce

changes

in,

biological

systems.

While

most

this

work

very

high

quality,

the

results

are

complex.

Current

scientific

Connect

work

clamp

workpiece

the

weld

understanding

does

not

yet

allow

interpret

the

evidence

possible.

single

coherent

framework.

Even

frustrating,

does

not

yet

About

Pacemakers:

allow

draw

definite

conclusions

about

questions

possible

The

above

procedures

are

among

those

also

normally

risk

offer

clear

science-based

advice

strategies

minimize

recommended

for

pacemaker

wearers.

Consult

your

doctor

for

avoid

potential

risks.

complete

information.

modlo.1

4/93

TABLE

CONTENTS

SECTION



SAFETY

INFORMATION

SECTION

SPECIFICATIONS

2-1.

Volt-Ampere

Curves

2-2.

Duty

Cycle

SECTION

3

INSTALLATION

3-1.

Installing

Work

Clamp

3-2.

Gun

Polarity

For

Wire

Type

3-3.

Selecting

Location

And

Connecting

Input

Power

3-4.

Threading

Welding

Wire

3-5,

Installing

Gas

Supply

SECTION

4-OPERATION

SECTION

5

MAINTENANCE

TROUBLESHOOTING

5-1.

Routine

Maintenance

5-2.

Overload

Protection

5-3.

Cleaning

Repairing

Drive

Assembly

5-4.

Installing

Wire

Spool

And

Adjusting

Hub

Tension

5-5.

Troubleshooting

SECTION

6

ELECTRICAL

DIAGRAMS

SECTION

WELDING

METHODS

TROUBLESHOOTING

7-1.

Flux

Cored

Arc

Welding

(FCAW)

And

Gas

Metal

Arc

Welding

(GMAW)

7-2.

Welding

Troubleshooting

SECTION

8

PARTS

LIST

Figure

8-1.

Main

Assembly

Figure

8-2.

Drive

Assembly,

Wire

OM-151

015A4/94

Otros manuales para 120

Tabla de contenidos

Otros manuales de Sistema de soldadura de AUTO ARC

AUTO ARC

AUTO ARC MW 4110 Manual de usuario

AUTO ARC

AUTO ARC MW 4150 Manual de usuario

AUTO ARC

AUTO ARC BENCHMARK Manual de usuario

AUTO ARC

AUTO ARC 120 Manual de usuario

AUTO ARC

AUTO ARC QUICK CUT 3800 Manual de usuario

AUTO ARC

AUTO ARC QUICK CUT 3000 Manual de usuario

AUTO ARC

AUTO ARC QUICK CUT 3800 Manual de usuario

AUTO ARC

AUTO ARC MW 4110 Manual de usuario

AUTO ARC

AUTO ARC 140 Manual de usuario

AUTO ARC

AUTO ARC 175 Manual de usuario

AUTO ARC

AUTO ARC 120 Manual de usuario

AUTO ARC

AUTO ARC 255 Manual de usuario

AUTO ARC

AUTO ARC Pro 230 Manual de usuario

AUTO ARC

AUTO ARC 255 Manual de usuario

AUTO ARC

AUTO ARC AASW 1510M Manual de usuario

AUTO ARC

AUTO ARC 190 Manual de usuario

AUTO ARC

AUTO ARC pmn Manual de usuario

AUTO ARC

AUTO ARC AASW 1510M Manual de usuario

AUTO ARC

AUTO ARC XLT 135 Manual de usuario

AUTO ARC

AUTO ARC Toolmate 100 Manual de usuario

Manuales populares de Sistema de soldadura de otras marcas

Berner

Berner PLASMACUT 54 Manual de usuario

Pro Spot

Pro Spot PR-155 Manual de usuario

Forney

Forney 210 Manual de usuario

Thermal Arc

Thermal Arc 400S Manual de usuario

Lincoln Electric

Lincoln Electric HANDYMIG 170I Manual de usuario

GYS

GYS PROTIG 201 AC/DC Manual de usuario

TAFA

TAFA 30*8B35 Manual de usuario

Lincoln Electric

Lincoln Electric INVERTEC V350-PRO CE Manual de usuario

ESAB

ESAB Buddy Arc 145 Manual de usuario

CIGWELD

CIGWELD 636804 Guía rápida

Red-D-Arc

Red-D-Arc DC-400 Manual de usuario

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 Manual de usuario

Elettro

Elettro HI-MIG 3000 SYNERGIC Manual de usuario

WIA

WIA Weldmatic 270 CP132-2 Manual de usuario

Sonics

Sonics H520T Manual de usuario

Miller

Miller Big Blue 400D Manual de usuario

NewArc

NewArc RT2000 Guía de inicio rápido

Hypertherm

Hypertherm powermax1000 Manual de usuario