Atlantic British 8844 Manual de usuario

An Atlantic British Exclusive! With the genuine motors unavailable for

nearly a year, we decided to develop this all-inclusive kit designed and

engineered to replace your failed heater motor flawlessly. This motor

replacement (recommended replacement at 150,000 miles) offers top-notch flow perform-

ance for your heating, with ample heat for frigid winter temps!

EXCLUSIVEEXCLUSIVEEXCLUSIVE

KITKIT

KIT

Parts

included

in Kit

#8844:

Part/Kit:

Part #: Page:

Blower Motor

Blower Wheel

(already assembled to motor)

Mounting Ring

3 - 10-24 Nylon Insert

Lock Nuts

10 - 11

Cable Ties

2 Feet of Electrical Solder

2 - 1-1/2

Pieces of

3/8

Heat Shrinkable Tubing

3 - #10 External Tooth

Lock Washer

Mounting Bracket

(has 10-24 x 1 screw, lock washer and

10-24 lock nut included)

Gasket Kit

Item #BTR3761

2 - Pop Rivets

Item #8662

8844

HEATER BLOWER MOTOR KIT FOR

RANGE ROVER CLASSIC 1990 - 1994

1 OF 48

www.AtlanticBritish.com • 800-533-2208 • Fax 518-664-6641 • Phone 518-664-6169

Atlantic British Ltd.

Dash and Heater Box Removal

Tools Needed:

Electric Hand Drill

1/8 inch drill bit

3/16 inch drill bit

Soldering Iron

Heat Gun

#2 Phillips Screwdriver

#1 Phillips Screwdriver

Flat blade screwdriver

Upholstery Tool for prying

10 mm deepwell socket

3/8 inch socket

9/16 inch 3/8 drive flex socket

Large diagonal cutters (for clipping the braces on the molded motor mount)

Small diagonal cutters

Snap ring tool

Posi-Drive Screwdriver

5/32 Allen Wrench

3/8 open end wrench

Grinder or Dremel Tool

Radio Removal Tool

Pop Rivet Tool

Estimated Time:

9 to 10 hours

Preparation:

Make sure you have a container to hold all of the hardware you will be removing

Move the front seats as far back as possible

Make sure you know the codes for the radio and disconnect the battery

Part/Kit: HEATER BLOWER MOTOR KIT FOR

RANGE ROVER CLASSIC 1990 - 1994

Page #: 2 OF 48

Part #: 8844

INSTRUCTIONS

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Atlantic British Ltd.

Procedure:

Door Removal: (Makes working in and around the dash much easier)

For the Left (Drivers) side

1. Remove the retaining clip from the top most and bottom most door hinge posts.

(See photo 1)

2. Remove the roll pin from the door check bracket (photo 2)

Part/Kit: HEATER BLOWER MOTOR KIT FOR

RANGE ROVER CLASSIC 1990 - 1994

Page #: 3 OF 48

Part #: 8844

INSTRUCTIONS

(photo 1)

(photo 2)

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Atlantic British Ltd.

3. Remove the foot rest from the left foot-well and remove the 2 push posts to remove the

foot-well kick panel. (See photo 3)

4. Disconnect the connectors for the door electrics (See photo 4, picture is from the right

side) and feed through the opening in the frame.

5. Lift the door off of the hinges.

6. Repeat for the right hand side. (There will be no foot rest.)

Part/Kit: HEATER BLOWER MOTOR KIT FOR

RANGE ROVER CLASSIC 1990 - 1994

Page #: 4 OF 48

Part #: 8844

INSTRUCTIONS

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Atlantic British Ltd.

(photo 3)

(photo 4)

Lower Left Foot-Well Panel removal:

1. Pop out the louver to the left of the steering column. (photo 5)

2. Remove the left fascia by taking the 2 screws out shown in photo 6.

3. Remove the 8 screws securing the panel. (See photos 7, 8, and 9)

Part/Kit: HEATER BLOWER MOTOR KIT FOR

RANGE ROVER CLASSIC 1990 - 1994

Page #: 5 OF 48

Part #: 8844

INSTRUCTIONS

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Atlantic British Ltd.

(photo 5)

(photo 8)

(photo 7) (photo 9)

(photo 6)

4. The panel will drop down. Unplug the connector to the control for the Instrument Panel

illumination (photo 10) and take the bulb check unit out of the bracket (photo 11)

5. The panel can now be removed. (photo 12 shows panel removed)

Part/Kit: HEATER BLOWER MOTOR KIT FOR

RANGE ROVER CLASSIC 1990 - 1994

Page #: 6 OF 48

Part #: 8844

INSTRUCTIONS

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Atlantic British Ltd.

(photo 10)

(photo 11)

(photo 12)

Dash Fascia Removal:

1. Pop out all of the louvers from the fascia. (The fascia and louvers can be seen on photo

13) Locate the screws securing the fascia to the dash (See photos 14 and 15) Remove all

13 screws (photo 16)

Part/Kit: HEATER BLOWER MOTOR KIT FOR

RANGE ROVER CLASSIC 1990 - 1994

Page #: 7 OF 48

Part #: 8844

INSTRUCTIONS

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Atlantic British Ltd.

(photo 14) (photo 15)

(photo 13)

DASH TOP CENTER DASH RECESS

RIGHT DASH RECESS

FASCIA

AC PLENUM

FUSE COVER

RIGHT

HEATED

SEAT

LEFT

HEATED

SEAT

CIGAR LIGHTER

HEATER

CONTROL

BEZEL

AUXILIARY

SWITCH

PANEL

RADIO

SURROUND

LOUVERS (5) TOTAL

2. Unplug the connectors for the clock and mirror controls. (photos 17 and 18)

Note: Vehicles without wood-grain fascia will also need the mirror control

switches popped out.

The fascia can now be removed.

Part/Kit: HEATER BLOWER MOTOR KIT FOR

RANGE ROVER CLASSIC 1990 - 1994

Page #: 8 OF 48

Part #: 8844

INSTRUCTIONS

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Atlantic British Ltd.

(photo 16)

(photo 17)

(photo 18)

Dash Top Removal:

1. Find and mark the 3 screws holding the dash top from underneath (these screws need to

be identified so they are not confused with the screw locations for the fascia when you

reassemble the dash). The location of these screws is shown in photo 19. Remove these

screws.

2. Remove the 4 screws underneath the mat in the right hand recess (behind “grab bar”).

(photo 20)

Part/Kit: HEATER BLOWER MOTOR KIT FOR

RANGE ROVER CLASSIC 1990 - 1994

Page #: 9 OF 48

Part #: 8844

INSTRUCTIONS

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Atlantic British Ltd.

(photo 19)

(photo 20)

3. Remove the 4 screws underneath the mat in the center of the dash. This tray will lift up

and you can unplug the connector to the alarm LED. Remove this tray. (photo 21 and 22)

Remove the Instrument Panel by:

4. Snap off the hood covering the rear of the panel

5. Unplug the 3 connectors from the back of the instrument panel (shown in photo 23).

6. Remove the 4 nuts/washers securing the instrument panel from underneath the dash.

(location shown in photos 24 & 25)

Part/Kit: HEATER BLOWER MOTOR KIT FOR

RANGE ROVER CLASSIC 1990 - 1994

Page #: 10 OF 48

Part #: 8844

INSTRUCTIONS

www.AtlanticBritish.com • 800-533-2208 • Fax 518-664-6641 • Phone 518-664-6169

Atlantic British Ltd.

(photo 21) (photo 22)

(photo 24) (photo 25)

(photo 23)

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