Armstrong AGE4D Manual de usuario

AGE4 variable

speed circulator

AGE4(D)

Installation and

operating instructions

File No: 10.8509iec

Date: september 05, 2023

Supersedes: new

Date: new

AGE4(D)



EN:ComplianceoftheproductwithEUstandards:

Machinerydirective(2006/42/EC).

Standardused:EN809;

LowVoltage(2014/35/EU).

Standardused:EN60335‐1;EN60335‐2‐51;

Electromagneticcompatibility(2014/30/EU)

Standardused:EN55014‐1;EN55014‐2;EN61000‐3‐2;EN61000‐3‐3;

EcodesignDirective(2009/125/EC)

Standardused:EN16297‐1:2012;

Circulators:CommissionRegulationNo.641/2009.

ForEEIseenameplate.

Standardused:EN16297‐1:2012;EN16297‐2:2012;





ENInstallationandoperatingmanual

2



English(EN)Installationandoperatingmanual



TABLEOFCONTENTS

1Generalinformation............................................................................................................................3

1.1Uses..........................................................................................................................................................3

1.2Pumplabeling...........................................................................................................................................3

1.3Pumpmaintenance,sparepartsanddecommissioning...........................................................................3

2Safety..................................................................................................................................................3

3Tehnicalspecifications........................................................................................................................4

3.1Standardsandprotections.......................................................................................................................4

3.2Pumpmedium..........................................................................................................................................4

3.3Temperaturesandambienthumidity.......................................................................................................5

3.4Electricalspecification..............................................................................................................................5

4Pumpinstallation................................................................................................................................8

4.1Installationintopipelines........................................................................................................................8

4.2Electricalinstallation................................................................................................................................9

4.3Connectioninstruction.............................................................................................................................9

5Setupandoperation.........................................................................................................................10

5.1Controlandfunctions.............................................................................................................................10

5.2Operation................................................................................................................................................16

6ErrorandTroubleshooting................................................................................................................18











Pumpcurvesareontheendofthemanual.

Subjecttoalterations!

Symbolsusedinthismanual:







Warning:

Safetyprecautionswhich,ifignoredcouldcausepersonalinjuryormachinerydamage



Notes:

Tipsthatcouldeasepumphandling.

3



1GENERALINFORMATION

1.1 USES

TheAGE4circulatingpumpsareusedforthetransferofliquidmediumwithinsystemsforhot‐waterheating,air‐

conditioningandventilation.Theyaredesignedassingleortwinvariable‐speedpumpingaggregateswherethe

speedisregulatedbyelectronicdevice.Thepumpconstantlymeasurespressureandflowandadjuststhespeed

accordingtothesetpumpmode.

Themainpurposeofthetwinpumpisuninterruptedoperationifoneofthepumpsfails.Commonhydraulic

housingisequippedwithachange‐overflapandtwopumpheads,separatelyconnectedtotheelectricalgrid.



1.2 PUMPLABELING

AGE4(D)40/120

AGE4Pumpfamily

(D)Twinpump

40Nominalpipediameter

120Maximumhead(in0.1mofH2O)



1.3 PUMPMAINTENANCE,SPAREPARTSANDDECOMMISSIONING

Pumpsaredesignedtooperatewithoutmaintenanceforseveralyears.Sparepartswillbeavailableforatleast3

yearsfromthewarrantyperiodexpiration.Thisproductanditscomponentsmustbedisposedofinan

environmentallyfriendlymanner.Usewastecollectionservices,ifthisisnotpossible,contactthenearest

ARMSTRONGPumpsServiceorauthorizedrepairers.

2SAFETY

Theseinstructionsshouldbestudiedcarefullybeforeinstallingoroperatingthepump.Theyaremeanttohelp

youwithinstallation,useandmaintenanceandtoincreaseyoursafety.Installationshouldonlybeperformed

withregardstolocalstandardsanddirectives.Onlyqualifiedpersonnelshouldmaintainandservicethese

products.

Failureinfollowingtheseinstructionscancausedamagetotheuserorproductandcanvoidwarranty.Safety

functionsareonlyguaranteedifthepumpisinstalled,usedandmaintainedasdescribedinthismanual.



4



3TEHNICALSPECIFICATIONS

3.1 STANDARDSANDPROTECTIONS

Pumpsaremadeinaccordingtothefollowingstandardsandprotections:

Protectionclass:Insulationclass:Motorprotection:

IP44FThermal‐builtin



Installationspecification

PumptypeNominalpressureFittinglength[mm]

AGE425‐60

Common

hydraulicsPN6and

PN10

Common

hydraulicsPN6and

PN10

180

AGE425‐100180

AGE425‐120180

AGE430‐60 180

AGE430‐100180

AGE430‐120180

AGE425‐60Z 180

AGE425‐100Z180

AGE425‐120Z180

AGE430‐60Z 180

AGE430‐100Z180

AGE430‐120Z180

AGE4D30‐60 180

AGE4D30‐100180

3.2 PUMPMEDIUM

Pumpmediumcanbepurewateroramixtureofpurewaterandglycol,whichisappropriateforcentralheating

system.WatermustmeetwaterqualitystandardVDI2035.Themediummustbefreefromaggressiveor

explosiveadditives,freefrommixturesofmineraloilsandsolidorfibrousparticles.Thepumpshouldnotbe

usedforpumpingflammable,explosivemediaandinanexplosiveatmosphere.

AGE4isdesignedexclusivelyforpumpingsanitarywater.

Permanentmagnetrotorinsidethepumpispronetoaccumulatingmagneticparticles(magnetite)onitssurface,

whichcanleadtoabrasionofbearingsandrotorcanorevenblockingtherotor.Althoughthepumpisbuiltina

waythattheeffectofmagneticparticlesisminimal,failuresofbearings,rotorcansandblockedrotorsarenota

subjectofclaims.

Toimprovepumpresistancetomagnetitewerecommendtheuseofmagnetitefilter.



5



3.3 TEMPERATURESANDAMBIENTHUMIDITY



Permittedambientandmediatemperature:

Ambienttemperature

[°C]

Mediumtemperature[°C]Relativeambienthumidity

min.max.

Upto252110

<95%

302100

35290

40280



Mediumtemperatureshouldbehigherorthesameasambienttemperature,sothatthe

condensatedoesnotgatheronpumpsurface.



Operationoutsiderecommendedconditionsmayshortenpumplifetimeandvoidthe

warranty.

ForAGE4,themaximumambienttemperatureis40°C,andthetemperaturerangeofthe

mediumisfrom+2°Cto+65°C.



3.4 ELECTRICALSPECIFICATION

POWERSUPPLY



Electricalproperties

PumpRatedvoltageRated

power[W]

Ratedcurrent

(Imax)[A]Startup

AGE4xx/60230VAC±15%,47‐63Hz

Pumpscanoperateat

reducedvoltagewithlimited

power(𝑃𝐼

 ⋅𝑈)

900,75

Build‐in

startup

circuit



AGE4xx/1001801,5

AGE4xx/1201801,55



ELECTRICALSPECIFICATIONSOFINPUTS,OUTPUTSANDCOMMUNICATION

Toseeinputs,outputsandcommunicationfunctionsseechapter5Setupandoperation.Notallfunctionsare

availableinallversions!

3.4.2.1 DIGITALINPUT(RUN,0V)



Electricalproperties

Max.resistanceoftheclosedloop100Ω



Onlypotential‐freecontactcanbeconnectedtothisinput.

6



3.4.2.2 ANALOGINPUTSANDOUTPUTS(SET1,SET2,SET3)



Connectionscanbeusedeitherasinputsoroutputs,dependingonhowwesetit.Pumphas3connectors:SET1,

SET2andSET3.

Electricalproperties

Inputvoltage

–

1‐32VDCWhenusedasinput.

Outputvoltage0

–

12VDCWhenusedasanoutput.Max.5mAloadonindividualoutput.

InputimpedanceModuleU:~50kΩ Opencircuitdetection

–

maxsourceoutputimpedance<50kΩ

ModuleC:~100kΩ 0.5mAadditionalloadformostconfigurations.

Inputsinkcurrent0

–

33mACommonsinkonCOM,ifusedasoutput.

Galvanicisolation Voltage4kVupto1s,275Vpermanent.



3.4.2.3 RELAYOUTPUT



Electricalproperties

Ratedcurrent 3A

Maximumvoltage250VAC,30VDC

Maximumpower300VA

3.4.2.4 ETHERNET



Electricalproperties

ConnectorRJ‐45,

10BASE‐T,10Mbit/s.



Services

‐Webserver(port80)

‐Softwareupdatethroughwebinterface.

‐ModbusaRTUthroughTCP/IP

DefaultIPaddress192.168.0.245(

192.168.0.246forrightpump)



EthernetvisualdiagnosticsLED1Slowlyblinkingifmoduleison.Lightsupwhentheconnectionis

established.

LED2



7



3.4.2.5 MODBUS



Modbusspecification

DataprotocolModbusRTU



ModbusconnectorScrewlessterminals2+1pins.

Modbusconnection

type

RS‐485



Modbuswire

configuration

Two‐wire+commonConductors:A,BandCOM(Common).



Communication

transceiver

Integrated,1/8of

standardload

Connecteitherviapassivetapsordaisychain.

Maximumcable

length

1200m



Slaveaddress1‐247Defaultis245,settableoverModbus.

Linetermination



NotpresentLineterminationisnotintegrated.Forlow

speed/shortdistance,terminationcanbe

omitted.Otherwise,terminatethelineexternally

onbothends.

Supported

transmissionspeeds

1200,2400,4800,9600,

19200,38400baud

SettableoverModbusregister[default=19200].

Startbit1



Fixed.

Databits8



Fixed.

Stopbits

1or21stopbitminimum,upto2whenparitynot

enabled[default=1]

ParitybitEven/odd/none[default=Even]

Modbusvisual

diagnostics

LED2

Flashingyellowwhendatareceptiondetected.

Combined(OR)withEthernetACTfunction.

Maximumnumberof

Modbusdevices

247

LimitedbypossibleModbusaddressesto247.

1/8nominalloadenables256devices.

MaximumModbus

packetsize

256bytes



Includingaddress(1)andCRC(2)bytes.

IsolationCommonground(COM)

withSET1,SET2and

SET3.

Modbussharescommongroundwithother

signals.



8



4PUMPINSTALLATION

4.1 INSTALLATIONINTOPIPELINES

Thepumpmustbeinstalledintopipelineswithitselectromotoraxisinhorizontalposition(figure1)andinone

oftheallowedpositions(figure2).Directionarrowonhydraulichousingshowsdirectionofwaterflow.Forpump

tooperatewithminimalvibrationsandnoise,itisrecommendedtoinstallpumpinpartofthepipelinewithout

curvesforatleast5D(D=ratedpipediameter)frombothsideofhydraulichousing.

PumpwithsuffixFisdesignedtobebuiltwithconnectingflanges,usingallscrews.Theconnectingflangesare

designedsothepumpcanbeinstalledinPN6orPN10nominalpressurepipelines.Becauseofthecombined

flangedesign,washersmustbeusedonthepumpside,wheninstallingthepump.

Desiredheadorientationcanbeachievedbyrotatingthepumpheadaccordingtothehydraulichousing(Picture

3).Ifthepumpisalreadyinthesystemwithmedium,itisnecessarytofirstclosevalvesbeforeandafterthe

pump,torotatethehead.Unscrewingfourscrewswhichholdtheheadattachedtothehydraulichousingmakes

rotatingpossible.Beforefixingheadbackon,payspecialattentiontothepositionofsealbetweenhydraulic

housingandheadofthepump.

Ambientaroundthepumpshouldbedryandilluminatedasappropriateandthepumpshouldnotbeindirect

contactwithanyobjects.PumpsealspreventsdustandparticlesfromenteringasprescribedbyIPclass.Make

surethatthedistributionboxcoverismountedandthatthecableglandsaretightenedandaresealing.

Pumpwillprovidethelongestlifetimewithambientatroomtemperatureandmoderatemediumtemperature.

Prolongedoperationatelevatedtemperaturescouldincreasewear.Agingisacceleratedbyhighpowerandhigh

temperatures.



Beforefirstrunofthepump,thesystemmustbefiledwithmediumandevacuated.Pumpmusthavepressureon

thesuctionsidetooperateproperly.Onthefirstrunitispossibleforthepumptomakenoiseuntilitis

automaticallyevacuated.



Misconnectionoroverloadcouldcausepumpshutdownorevenpermanentdamage.



Pumpsmightbeheavy.Provideyourselfhelpifneeded.

Pumpmustnotbeusedinthesafetypipelines.

Pumpshouldnotbeusedasaholderduringwelding!

Whenreassembling,careshouldbetakentoensuresealfit.Failingthat,watercouldcause

damagetopumpsinternalparts.

Drainsbetweenpumpmotorhousingandhydraulichousingmustbeleftfree(shouldnotbe

thermallyinsulated),asitcouldinterferewithcoolingandcondensedrainage(figure1

)

.

Hotmediumcancauseburns!Themotorcanalsoreachtemperaturesthatcouldcause

injury.



9



4.2 ELECTRICALINSTALLATION

Electricalconnectionisdonewithconnectorsuppliedwiththepump.

MarkingsDescriptions

L230VAC,electricpowersupply

N

PESafetyground

Thepumphasabuilt‐inovercurrentfuseandprotection,temperatureprotectionandbasicovervoltage

protection.Itdoesn’tneedanadditionalthermalprotectionswitch.Connectionleadsshouldbecapableof

carryingratedpowerandshouldbeproperlyfused.Groundleadconnectionisessentialforsafety.Itshouldbe

connectedfirst.Groundingisonlymeantforpumpsafety.Pipesshouldbegroundedseparately.



Connectionofthepumpmustbecarriedoutbyqualifiedpersonnel,

Connectionoftheconnectingcablemustbedoneinamannerthatensuresitisneverin

contactwiththecasingofthedevice,duetothehightemperaturesofthecasing,

4.3 CONNECTIONINSTRUCTION

DIGITAL/ANALOGINPUTS/OUTPUTS,RELAYOUTPUT,MODBUS(RS‐485)



Electricalproperties

Crosssection 0,33–2,08mm2(14–22AWG)

Striplength7,5–8,5mm

Moreonfigure4



ETHERNET,MODBUS



Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Bomba de agua de Armstrong

Armstrong

Armstrong VMS Series Manual de usuario

Armstrong

Armstrong Design Envelope 4300 Manual de usuario

Armstrong

Armstrong 4302 IVS Series Manual de usuario

Armstrong

Armstrong Design Envelope 4312 Manual de usuario

Armstrong

Armstrong Design Envelope 4300 Manual de usuario

Armstrong

Armstrong 4280 Series Manual de usuario

Armstrong

Armstrong Design Envelope 4380 Manual de usuario

Armstrong

Armstrong HEP Optimo S Manual de usuario

Armstrong

Armstrong Design Envelope 4302 Manual de usuario

Armstrong

Armstrong 4300 Series Manual de usuario

Armstrong

Armstrong S69 Manual de usuario

Armstrong

Armstrong Astro 2 Manual de usuario

Armstrong

Armstrong 4200H Manual de usuario

Armstrong

Armstrong 4600 HSC series Manual de usuario

Armstrong

Armstrong ASTRO 220SSU Manual de usuario

Armstrong

Armstrong 11AV Manual de usuario

Armstrong

Armstrong HEP Optimo S Manual de usuario

Armstrong

Armstrong 4302 Series Manual de usuario

Armstrong

Armstrong Design Envelope 4392 Manual de usuario

Armstrong

Armstrong 4200H Manual de usuario

Armstrong

Armstrong Design Envelope 4380 Manual de usuario

Armstrong

Armstrong Design Envelope 4300 Manual de usuario

Armstrong

Armstrong Design Envelope 4302 Manual

Armstrong

Armstrong Design Envelope 4302 Manual de usuario

Manuales populares de Bomba de agua de otras marcas

Neptun

Neptun NPHW 5500 Manual de usuario

Sensidyne

Sensidyne Gilian BDX-II Instrucciones de instalación y funcionamiento

Draper

Draper 47808 Manual de usuario

Trolla

Trolla 12820 Manual de usuario

Sunfab

Sunfab SVH Series Manual de usuario

WilTec

WilTec 50740 Manual de usuario

Fieldmann

Fieldmann FVC 5015 EK Manual de usuario

Everbilt

Everbilt EFSUB5-122HD Manual de usuario

Graco

Graco Husky 3300e Manual de usuario

esotec

esotec 101018 Manual de usuario

moyno

moyno 2000 CC Manual de usuario

Becker

Becker BASIC VASF 2.80/1-0.AC230 Manual de usuario

Sykes AmeriPumps

Sykes AmeriPumps GP100M Guía de solución de problemas

DUROMAX

DUROMAX XP WX Series Manual de usuario

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Manual de usuario

Franklin Electric

Franklin Electric IPS Manual de usuario

Xylem

Xylem e-1532 Series Manual de usuario

Milton Roy

Milton Roy PRIMEROYAL Manual de usuario