Ariens Zoom XL 48 Manual de usuario

Parts Manual

Models

915145 – XL 42

915147 – XL 48

915149 – XL 54

04040900A 5/10

Printed in USA

Zoom XL

MODELS

Domestic

Model 915145 (42)

22hp Kawasaki Twin with 42” Mower

Serial No. 000101 and up

Model 915147 (48)

24hp Kawasaki Twin with 48” Mower

Serial No. 000101 and up

Model 915149 (54)

24hp Kawasaki with 54” Mower

Serial No. 000101 and up

TABLE OFCONTENTS

DECALS

Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

MAIN FRAME AND TRANSAXLES

Frame, Hood, Footrest, Casters and Tires. . . . . . . . . 6

Seat and Seat Support. . . . . . . . . . . . . . . . . . . . . . . . 8

Transaxle, Dump Valves and Rear Wheels . . . . . . . . 9

Transaxle - Left Hand. . . . . . . . . . . . . . . . . . . . . . . . 11

Transaxle - Right Hand . . . . . . . . . . . . . . . . . . . . . . 12

OPERATOR CONTROLS

Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

FUEL TANKS AND ENGINE

Engine, Exhaust, Belts and Idlers . . . . . . . . . . . . . . 18

Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

ELECTRICAL SYSTEM

Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 21

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

MOWER DECKS

Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Mower Deck, Belt, Idlers and Blades. . . . . . . . . . . . 28

Anti-Scalp Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 30

DECALS – SAFETY

Model 915145, 147, 149

Item Part No. Qty. Description

1 05305100 1 Decal, American Flag

2 03271900 2 Decal, Transmission Disconnect

3 07757600 1 Decal, Instructional Steering

4 07731400 2 Decal, Mower Pan Head Danger

5 07742300 1 Decal, Warning

6 02988100 1 Decal, Danger

7 02988000 1 Decal, Cut Height

8 02994800 1 Decal, Bilingual Danger

9 07757500 1 Decal, Parking Brake Lever

10 07735200 1 Decal, Danger

11 07754100 1 Decal, Hot Surface

12 00290000 1 Decal, Fuel Warning

13 05301400 1 Decal, Control

077541

02988000

Read the operator’s manual. Keep

children and others away from unit while

operating. Never direct discharge

toward other people. Thrown objects can

cause injury. Look down and behind

before and while backing. Never carry

children. Go up and Down slopes, not

across. If machine stops going uphill,

stop blade and back down slowly. Avoid

sudden turns. Keep safety devices

(guards, shields, switches, ect. ) in place

and working. Check interlock system

per manual before use. Understand

location and function of all controls.

Never allow operation by untrained

persons. Disengage PTO, stop unit and

engine, setparking brake and remove key

before making any inspections, repairs,

etc.

TO AVOID SERIOUS

INJURY OR DEATH POUR EVITER LES BLESSURES

GRAVES OU LA MORT PARA EVITAR DANOS SERIOS

O LA MUERTE

Regardez derriere et sur les cotes lorsque

vous reculez. Ne transportez jamais d’enfant.

Tondez toujours de haut en bas et inversement

jamais le long des pentes. Si la machines

s’arrete en montee. Debrayez le lame et

redescendez doucement. Evitez les virages

brusques. Maintenez toujours en place tous

les elements de securite (protecteus,

interrupteurs, etc.) Controler le bon

fonctionnement du systeme de securite avant

utilisation tel qu’indique dans le manuel

d’utilisation. Comprenez bien la fonction et la

situation de chacun des leviers et boutons de

commande. Ne jamais permettre l’utilisation

par des personnes n’ayant pas recu la formation

necessaire. Desenclencher la PdF, arreter la

machine et le moteur, serrer le frein de

stationnement et enlever la cle de contact avant

de commencer toute verification, reparation, etc.

Antes y durante retroceso mirar hacia abajo

y detras. Nunca monten ninos. Suba y baje

pendientes, no transversalmente. Si la

maquina se detiene subiendo cuesta,

desactive le cuchilla y beje lentamente. Evite

viradas subitas. Mantenga artefactos de

seguridad (defensas, protectores,

interruptores, etc.) en su lugar y trabajando.

Verifique en el manual el sistema de engranar

antes de usar. Tenga conocimiento de

funciones y localizaciones de todos los

controles. No permitir que personal sin la

necesaria formacion use la maquina.

Desactivar la TDF, detener a unidad, apagar

el motor, accionar el freno de estacionamiento

y quitar la llave antes de realizer cualquier

inspeccion, reparacion, etc.

02994800

03271900

KEEP HANDS and FEET AWAY

02988100

DECALS – STYLE

Model 915145, 147, 149

Item Part No. Qty. Description

1 07800223 1 Decal, Ariens Jewel

2 07800212 1 Decal, 42 Zoom XL (915145)

07800213 1 Decal, 48 Zoom XL (915147)

03280214 1 Decal, 54 Zoom XL (915149)

3 02995900 2 Decal, Ariens Jewel

PE0250

FRAME, HOOD, FOOTREST, CASTERS AND TIRES

Model 915145, 147, 149

23 22

FRAME, HOOD, FOOTREST, CASTERS AND TIRES

Model 915145, 147, 149

Item Part No. Qty. Description

1 03998151 1 Weldment, Frame XL

2 05948700 2 Bolt, Hex .38-16 x 1.00 Grade 5

3 01922959 1 Weldment, Footrest

4 06308800 2 Washer, Locking .38 x .094 Regular

5 01923251 1 Deck Access Panel

6 03368551 2 Fork, Caster

7 07100124 2 Wheel/Tire Assembly, 11.0 x 4.0 x 5.0, Monitor

8 05500934 4 Bushing, Flange 1.00 x 1.25 x 1.50 x 1.50

9 00278500 2 Spacer, Wheel

10 05964400 2 Bolt, Hex .50-13 x 6.50 Grade 5

11 07053300 2 Nut, Retainer .375-16 x .37

12 06543600 4 Nut, Locking Top Flange .50-13

13 05962200 2 Bolt, Hex .50-13 x 5.00 Grade 5

14 06436400 2 Washer, Flat Steel .511 x 1.441 x .125

15 06542000 4 Nut, Locking Top Flange .38-16

16 07056700 4 Bolt, Shoulder .375-16 x .135

17 07503100 6 Bumper Grommet .125 x .250 Diameter

18 03262200 2 Spacer, Caster Fork

19 07533600 2 Bumper, Rubber

20 06543100 2 Nut, Locking Top Flange .31-18

21 06543500 9 Nut, Locking Top Flange .25-20

22 02985459 1 Bracket, Hood Brace

23 06443300 2 Washer, Flat Nylon .52 x 1.00 x .08

24 02970759 1 Hood, ZoomXL

25 07400032 3 Screw, .25 x .50 PN Head

26 06220600 9 Bolt, Round Head Square Neck .25-20 x .50 Grade 5

27 02988200 1 Trim - ZoomXL Hood

28 04045159 1 Bracket, Engine Guard

SEAT AND SEAT SUPPORT

Model 915145, 147, 149

Item Part No. Qty. Description

1 03829400 1 Seat with Arm

2 71600500 1 Arm Rest Kit

3 03836051 1 Seat Plate

4 05948700 2 Bolt, Hex .38-16 x 1.00 Grade 5

5 05500435 2 Bushing, Flange .385 x .500 x .875 x .406

6 06441100 2 Washer, Flat Steel .52 x .827 x .062

7 06545500 2 Nut, .38-16 Nyloc Flange

8 00337700 2 Hub Cap

9 08300021 2 Spring, Seat

10 06212100 2 Bolt, Round Head Square Neck .31-18 x 1.50 Grade 5

11 06439100 2 Washer, Flat Steel .328 x .87 x .179

12 06500015 2 Nut, Coupling 5/16-18 x 1 .75

13 06545400 4 Nut, 5/16-18 Flange Nyloc

PE1212

TRANSAXLE, DUMP VALVES AND REAR WHEELS

Model 915145, 147, 149

Item Part No. Qty. Description

1 03265700 1 Transaxle, ZT2800 Left Hand

2 03265800 1 Transaxle, ZT2800 Right Hand

3 05963700 6 Bolt, Hex .31-18 x 2.25 Grade 5

4 06545400 12 Nut 5/16-18 Flange Nyloc

5 02996351 1 Dump Valve, Right Hand

6 02992151 1 Dump Valve, Left Hand

7 02970200 2 Tank, Expansion ZT2800

8 06543500 4 Nut, Locking Top Flange .25-20

9 05946800 4 Bolt, Hex .25-20 x .75 Grade 5

10 06517600 8 Nut, Wheel .50-20 13/16

11 07100513 2 Tire/Wheel Assembly, 20 x 10.0-8 Center (915147, 149)

07100737 2 Tire/Wheel Assembly, 20 x 8.0-8 (915147, 149)

12 07500039 2 Hose, Oil Reservior

13 06923500 4 Clamp, .88 Diameter Hose

14 06439500 2 Washer, Flat Steel .265 x .50 x .087

15 06701900 2 Pin, Hair Internal .06 x .18 x .77

16 05960600 4 Bolt, Hex .31-18 x 2.75

To Parking Brake

PE1240

TRANSAXLE - LEFT HAND

Model 915145, 147, 149

If an Ariens part number is not listed next to

a Hydro-Gear number, source the part from

your local Hydro-Gear parts distributor.

TRANSAXLE - LEFT HAND

Model 915145, 147, 149

Item Ariens p/n Hydro-Gear p/n Qty. Description

1 71421 1 KIT, HOUSING, MAIN, LH, CHRG, CNTL

2 71574 1 KIT, COVER, SIDE, LH

7 53246 16 HFHCS 1/4-20 x 1.125"

10 51804 2 O-RING - 111 .103 x .424

11 08613700 9005110-5600 1 PLUG 9/16-18 (METAL)

13 21543771 50928 1 SEALANT

14 70.3ozOIL, 20W50

22 21543839 51448 1 PLATE, BYPASS

23 21544900 52114 1 FILTER, OIL

26 52162 2 SEAL, PLUG 1.250 x .250

27 52137 3 HFHCS 3/8-16 x 1.5 (PATCH)

30 21543845 51626 1 SEAL, LIP .375 x .75 x .25

31 08622500 51628 1 RING, RET .375 EXTRNL

32 52136 1 ROD, BYPASS

33 21543846 51627 1 RING, RET .750 INTRNL

34 52370 1 ARM, BYPASS

35 21543848 51630 1 RING, RTNG .375 EXT

40 21543783 51048 1 TRUNNION, SWASHPLATE

41 21543809 51140 1 SEAL, LIP 12 x 32 x 7

45 08611200 44130 1 WASHER .34 x .88 x .06

46 21543854 51812 1 TWHCS 5/16-24 x 1.00 (PATCH)

55 21543773 50951 1 WASHER 1.23 x 1.56 x .04

56 21543816 51161 1 SEAL, LIP 17 x 40 x 7

57 21543741 50329 1 RING, RETAINING

60 51462 1 BEARING, THRUST

64 71579 1 ASS'Y, CYLINDER BLOCK, 16cc

65 08609100 50551 1 BRG, THRUST BALL 30 x 52 x 13

69 21543921 70723 1 ASS'Y, BLOCK 7 PISTON

70 21543708 44371 1 WASHER .63 x 1.0 x .05

71 21543704 44145 1 RING, RETAINING_.625

72 52149 1 GEAR, 16T

73 52150 1 SHAFT, MOTOR

74 21543788 51069 1 WASHER .72 x 1.16 x .04

80 21543724 50132 2 WASHER .5 x 1.0 x .03

81 52148 1 GEAR, 43T

82 52583 1 GEAR, 11T

83 51083 1 JACK SHAFT (PIN)

90 08616500 50859 1 RING, RET 2.06 INT

91 52108 1 GEAR, 54T

92 53336 1 SPACER, .75 x 1.32 x .257

93 44121 1 BEARING, BALL, .75 x 40 x 12

95 08614000 50771 1 BRG, BALL 1.0 x 52 x 15 OPEN 6205M

96 08614300 50772 1 SEAL, LIP 25 x 52 x 10 TC (GRAY)

97 71446 1 KIT, HUB, 4 BOLT

99 08621100 50863 1 NUT, HEX LOCK 3/4-16

100 52776 1 PAWL, BRAKE

101 52651 1 SHAFT, BRAKE

102 02996500 52639 1 HANDLE, ACTUATING

103 21544007 52027 1 CLIP, RETAINING

105 21543759 50752 3 HFHCS 1/4-20 x .75

106 52247 1 GUARD, FILTER, LH

111 71393 1 FITTING, STR 9/16-18 SAE .5 BARB

120 21544011 52576 1 FAN 7", 10 BLADE

122 21543703 44133 1 NUT, HEX JAM 1/2-20 W/PATCH

123 21543791 51076 3 HFHCS 1/4-20 x .875

130 52157 2 TUBE, CONNECTING

131 08611500 50273 1 GEROTOR ASSEMBLY (1.9 cc/rev)

132 21544005 52250 1 O-RING, -137, 0.103 x 2.050

133 52688 1 COVER, CHARGE PUMP

134 21543759 50752 2 HFHCS 1/4-20 x .75

140 52527 1 SPACER .320 x 1.005 x .179

141 21543866 51946 1 ARM, NEUTRAL LEFT

142 21543843 51616 1 SHCS 5/16-24 x 1 PATCH

146 21543871 51950 1 WASHER, .343 x 1.500 x .062

147 21544001 51833 1 SPRING, EXTNSN RTN-34-LBS

200 21543999 71410 1 KIT, SEAL

201 71563 1 KIT, CENTER SECTION, LH, CHRG

202 71436 1 KIT, CHARGE RELIEF

203 71411 1 KIT, CHARGE PUMP

207 71833 1 KIT, FAN & PULLEY

209 21544009 71459 1 HUB PULLER, 4 BOLT

210 21544010 71442 1 KIT, INPUT SHAFT

211 71593 1 KIT, RTN, CCW

212 71570 1 KIT, SHAFT, AXLE

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