AQC MAXIREEL Manual de usuario
Owner’s manual for installation,
use and maintenance
This manual is property of the owner. Leave with the unit when set-up and start-up are complete.
AQC Dust Collecng Systems inc. reserves the right to change design and specicaons without prior noce.
HR (spring) model and HRM (motorized) model
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INDEX
................................................. 3
.............................. 3
................................................. 4
3.1 Each spring hose reel unit includes ................................ 4
3.2 Each motorized hose reel unit includes ............................. 4
4 Model numbers .............................................. 5
5 Normal use .................................................. 5
........................................ 5
................................... 6
7.1 Motorized hose reel components ................................. 6
7.2 Inspeconofgoods ............................................. 7
7.3 Locaon....................................................... 7
.................................. 8
.................................................. 8
9.1 Typicalhosereelinstallaon...................................... 8
9.2 Singlehosereelsystemwithdirectmountexhaustfan ................ 9
9.3 Hose reel with extension swing boom (single pivot only) .............. 9
9.4 Oponalequipment............................................. 10
...................................... 10
10.1 Start up (Motorized hose reel with wall mount, pendant or wireless
remote controls) ............................................... 11
..................................... 11
..................................... 14
..................................... 15
13.1 Replacing hose (spring reel) ...................................... 16
14 Electricalconnecons ........................................... 16
14.1 Wall mounted motorized reel UP / DOWN / STOP control
switchwiringconnecon......................................... 16
................................... 17
.............................................. 17
................................................... 19
.......................................... 20
................................................. 20
20 Governing law ............................................... 20
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1 INTRODUCTION
ThispresentmanualreferstotheMAXIREELhosereel.Itincludesimportantinformaonconcerning
theinstallaon,usageandmaintenanceofyourunit.Readthismanualthoroughlyandapplythe
direcvesandprocedures.Staandpersonnelusingthesystemwillhavetotrainedonsafety
measuresandmaintenanceinstrucons.
2
Model: Serial number:
Delivery date: Date of installaon:
Name of customer:
Address:
Accessories:
Other:
Theuseofthefumearmwillrequire
properinstallaonandhandling.ContactA.Q.C.Inc.ifyou
haveanydoubtinregardtotheuseofyourextension
swing boom.
3
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TheMAXIREELhosereelisdesignedtobeinstallednearthesourceoffumeorCOcreatedby
vehicleswhilerunningandtobeexhaustedoutsideofthefacility.Atailipeadaptororhoodatthe
endoftheexiblehoseisrequiredforpropersourcecaptureofcontaminants.
The exible hose can also reach inside of tanks, ship’s hulls or other conned areas where
convenonalequipmentcannotreachinordertofacilitatetheextraconofpollutedairfrom
workingareas.
Flexiblehosemountedonthereelallowsextraconofgas-airmixturestoamaximum1500°F,
815°C(dependingonthehoseselected).Otherspecialhosesmaybesuppliedasperapplicaon.
• Boltedreinforcedsteelframe
• Flexiblehoseinletconnecon
• Exhaustoutlet(tofanormainduct)
• Galvanized hose storage drum and drum cover
• Hoseguideforproperexiblestoragearoundthedrum.
• 3steppaintpreparaon:degreasing,primerandpolyurethanebasepaintnalcoat
• Single or double heavy duty spring(s)
• Springcassees
• Hosetype,diameterandlengthaccordingtocustomerrequirements
• Tailpireadaptoraccordingtocustomerrequirements
• Flexible hose stop
TheMAXIREELhosereelisdeliveredfullyassembled.Springtenssionisadjustedatthefactorybut
canbeeldmodiedifrequired.
• Boltedreinforcedsteelframe
• Flexiblehoseinletconnecon
• Exhaustoutlet(tofanormainduct)
• Galvanized hose storage drum and drum cover
• Hoseguideforproperexiblestoragearoundthedrum.
• 3steppaintpreparaon:degreasing,primerandpolyurethanebasepaintnalcoat
• Tubemotor(0.33HP/115V)directdrive
• Handset, pendant or wall mounted UP/DOWN/STOP switch
• Hosetype,diameterandlengthaccordingtocustomerrequirements
• Tailpireadaptoraccordingtocustomerrequirements
UP/DOWN/STOP limit switchesare adjustedatthe factorybutcan beeld modiedif
required.
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Becauseofthewidevarietyofmodelnumbers,itissuggestedtorefertothepromoonalleaet.
TheMAXIREELhosereelisarotangstorageanddispensingdeviceforexhausthosesindiameters
of3"(75mm),4"(100mm),5"(125mm),6"(150mm)and8"(200mm).Theexiblehose and
aachednozzlearerolledontothedrum.
Duringnormaloperaon,theMAXIREELhosereeltailpipeadaptorisedontothevehicleexhaust
pipe. The tailpipe adaptor must be larger in diameter than the vehicle exhaust pipe in order to draw
ambiantairandcooltheexhaustfumetemperature.Thespringrecoilsystemorthemotorized
motorallowtheexiblehosetobestoredontothereeldrumthusreducingtherisksofcrushing
thehosebynotlayingitontheoorwhennotinuse.
Flammable and /or explosive solids
andsolventsmaycreateareorexplosionwithinthehose
reel.Suchmaersshouldnotbevacuumedunlessthehose
reelisdesignedtothateectandequippedwithappropriate
hosespecicaons.Specialcareismandatorywhenthe
hosereelisusedforammableand/orexplosivesolidsand
solvents.Anyobjectonreorbearingarehazardsuch
assparkscreatedbygrinding/bungorsmokingmaterial
should not be allowed to enter the source capture area as it
maycauseareorexplosion.
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Tubular structure
Side panel
Drum
4. Drumsheaf
5. Hose guide
6. Hose clamp
Hose stop bar
8. ø6"airoutlet
Springcassee
10. Flexible hose
11. Hose stop
12. Nozzle
Tubular structure
Side panel
3. Drum
Drumsheaf
Airoutletconnecon
Internalexiblehoseconnecon
Direct drive tube motor
Tube motor crown adaptor
Tripod
10. Drum cover (not shown in drawing for
clarity purposes)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
1.
2.
3.
4.
8.
6.7.
8.
9.
10.
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TheMAXIREELhosereelmaybeshippedonone(1)skidoraachedinpairs.Proceedwithavisual
inspeconuponreceivingthematerialforanydamagesormissingskid(s).
Note 1:Ifdamagesareapparentuponreceivingthematerial,indicatesoonreceivingslip(freight
waybill)andconrmbyhavingthetruckdriversignthewaybillwithanydiscrepancy.AQCtakes
photosofmaterialpriortoshipping.Inspecthosereelappearancewhenreceivingthegoods.
Reportdamagestocarrierimmediately.Failuretodosowillvoidfutureclaims.
Note 2 :Certainoversizedtailpipeadaptorsmaybeshippednotaachedtoexiblehoses.Minimal
assemblymayberequiredatjobsite.
1. Theareawherethehosereelwillbeinstalledshouldbeabletosustaintheweightofsuch
alongwiththeaccessories,ducng,fanoranyoponalequipment.
Installershouldensureareaaroundthehosereelwillbefreeofobstaclessuchasbeams,
lighngxtures,overheadcranes,etc.
3. Heightofinstallaonforhosereelbracketshouldnotbehigherthantheactuallengthof
exiblehose.Ifpermied,nozzleandhoseshouldbehangingabout7'(2.2m)abovetheoor
inorderfortheusertograbthenozzleandpullonhose.Ifnotpermied,acableandhandle
shouldbeinstalledonthenozzlesousercangrabhandletopulldownexiblehosewhen
needed.
4. Forsafetymeasures,aminimumtwo(2)mancrewshouldbeappointedfortheinstallaon
ofthehosereel.
Installaonofequipmentmustbeperformedasperlocal
buildinglawsandregulaons.Structuremustmeetproper
weightsupportofarmandequipment.Installaonmust
beperformedbyacompetentandqualiedcontractor.
Structuralgradefastenersmustbeusedforholdingthehose
reelandcomponentstoceiling,trussesorjoyces.
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Note:Wallmountedhosereelshouldhavehoseawayfromthewall.
Hose reel is operated by two (2) heavy duty springs. Do not
removehosestopfromexiblehosewheninstalling.Hose
reelspringratchetlockmaydisengageifremovedcausing
injuriesand/orpropertydamages.
Mulplehosereelsystemwithsingleexhaustfan.
NOT RECOMMENDED
RECOMMENDED
WALL INSTALLATION CEILING OR TRUSS INSTALLATION
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Locatetheareawherethehosereelwillbeinstalled.Ensurehosereelairoutletfacesthe
properdireconforconnecontomainexhaustductsystem.
Boltthehosereeltubularstructuretojoycesorwall.
Connectexiblehoseorspiralpipefromhosereelairoutlettomainexhaustductsystem.
Ifhosereelisequipedwithdirectmountedexhaustfan,connectspiralpipetoexhauststack
outsideofthefacility.
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Movement sensor with hose stop for automac exhaust fan START/STOP.(requires reel
mounted control panel)
Note:Forproperoperaon,hosestophastobealignedwithmovementsensorandreector.
ContactAQC,foremoredetailsoneletricalpanel(refertoelectrcialseconofthismanual).
Mechanicalspringdamperatreeloutlet.Usuallyrequiredifhoseisequippedwith"open"
type nozzles.
Low to extreme temperature hoses.
4. Dierenttailpipeadaptors.
5. Directmountexhaustfan.
6. Lightweightaluminumcanenozzlesforhightruckstacks.
7. Telescopicpolewithgrabhooktoreachfullycoiledhosenozzleontohosereel.
Priortousingthehosereelfortherstme,thechecklistmustbefollowedtoensureaproper
connuousoperaon.
1. Pulldownontailpipeadaptortouncoiltheexiblehosefromthehosereeldrum.
2. Ensureyouhearaclickingsoundtellingtheoperatortheratchetlockismovingoverthe
springcasseegears.
It is important to leave
halfaloopofhosearoundthedruminordertocoilitbackonreel.
REFLECTOR
HOSE STOP
MOVEMENT
SENSOR
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