Applikon ADI 1075 Manual de usuario
ADI 1075 Pilot System SYMBOLS
December 2002
SYMBOLS
The following symbols are used on the equipment and in this manual:
Warning; refer to this manual.
Caution; electrical shock hazard.
Important note; read the instructions carefully.
Protective conductor terminal.
Applikon Dependable Instruments De Brauwweg 13
3125 AE Schiedam The Netherlands
Tel.: (31)(0)10-4621855 Fax.:(31)(0)10-4379648
E-mail: appl[email protected]
ADI 1075 Pilot System
December 2002
SAFETY CLASS I APPARATUS
This apparatus has been designed in accordance with
IEC1010-1 "Safety Requirements for Electrical Equipment
for Measurement, Control and Laboratory Use", and has
been supplied in a safe condition. The installation manual
contains information and warnings which have to be
followed by the user to ensure safe operation and to retain
the apparatus in safe condition.
Before switching the apparatus on, make sure that it is set
to the line voltage.
This apparatus is designed as an actuator console for bio-
process control; it must not be used for other purposes!
Caution:
Any interruption of the protective conductor inside or
outside the apparatus or disconnection of the protective
conductor terminal will make the apparatus dangerous.
Intentional interruption is prohibited.
Capacitors inside the apparatus may still be charged,
even if the apparatus has been disconnected from all
voltage sources.
Any adjustment, maintenance and repair of the opened
apparatus under voltage shall be avoided as far as
possible and, if inevitable, must only be carried out by
qualified personnel.
Make sure that only fuses with the required rated current
and of the specified type (IEC 127) are used for
replacement. The use of makeshift fuses and the short-
circuiting of fuse holders are prohibited.
CE CONFORMITY
EU DECLARATION OF CONFORMITY
The company Applikon Dependable Instruments B.V.,
Schiedam, The Netherlands, hereby certifies that the
instrument:
ADI 1075 PILOT SYSTEM
meets the requirements of the EU Directives 89/336/EEC
(Electromagnetic Compatibility) and 73/23/EEC (Low
Voltage).
SOURCE OF THE SPECIFICATIONS:
89/336/EEC: EN 50081-2 (1993) EMC Generic emission standard. Industrial
environment.
EN 50082-1 (1992) EMC Generic immunity standard.
Residential, commercial and light industry.
EN 50082-2 (1995) EMC Generic immunity standard. Industrial
environment.
73/23/EEC EN 61010 Safety requirements for electrical equipment for
measurement, control and laboratory use.
ing J. van Burg, President. 2.04.97
Applikon Dependable Instruments De Brauwweg 13
3125 AE Schiedam The Netherlands
Tel.: (31)(0)10-2983555 Fax.: (31)(0)10-4379648
E-mail: applikon@applikon.com
INSTALLATION AND HARDWARE MANUAL
ADI 1075 Pilot System GENERAL
December 2002
1-1
A
B
C
D
CHAPTER 1
GENERAL
The Applikon range of controlled in situ sterilizable Pilot Systems can be represented by the
following image:
Where: A = the bioreactor,
B = the frame,
C= the ADI 1075
actuator console
containing
temperature and
stirrer control and
with actuators like
pumps and valves,
D = the ADI 1040/21
Control Console
Interface containing
I/O hardware,
E = the Bio Controller
ADI 1010.
The bioreactor system and the
described hardware can be operated as
a stand alone unit.
This hardware manual describes the ADI 1075 Pilot System actuator console with all actuators
that can be incorporated in it.
Also refer to the following manuals:
SHardware & Installation manual of the ADI 1010 Bio Controller,
SFirmware Reference manual,
SOperator manual of the ADI 1010 Bio Controller and ADI 1075 Pilot System,
SHardware manual of the bioreactor,
SPID Control manual.
For information concerning the stirrer speed controller and stirrer motor also refer to the manual
of the applied ADI 1032 stirrer speed controller.
INSTALLATION AND HARDWARE MANUAL
ADI 1075 Pilot System BASIC UNIT
December 2002
2-1
CHAPTER 2
PILOT SYSTEM BASIC UNIT
2.1 INTRODUCTION:
The ADI 1075 Pilot System is an actuator console that is used in combination with In Situ
Sterilizable ADI bioreactors and an ADI 1060 or an ADI 1030 Bio Controller.
It supports gas flow regulation (with rotameters or mass flow controllers), head plate lift
control (optional), stirrer speed control, level control, temperature control (with hot and cold
water or steam) and liquid addition with pumps.
The frame of the Pilot System is available in 2 versions, one for the 20 - 70 l bioreactors and
one for the 100 - 300 l bioreactors.
Caution:
The ADI 1075 Pilot System is designed as an actuator
console for bio process control and must not be used for
other purposes!
On the next pages, the front and side view are presented; also the installation and external
connections are described.
INSTALLATION AND HARDWARE MANUAL
ADI 1075 Pilot System BASIC UNIT
December 2002
2-2
A
BC
D
E
G
H
F
I
2.2 FRONT VIEW:
Front view of the ADI 1075 Pilot System (without frame and wet part)
A = Power section B = Gas supply section
C = Lift control (optional) D = Stirrer speed control
E = Temperature control F = Level control
G = Pump section
H = Connections for pneumatic actuators (wet part)
I = Electric connections
INSTALLATION AND HARDWARE MANUAL
ADI 1075 Pilot System BASIC UNIT
December 2002
2-3
2.3 RIGHT HAND SIDE VIEW:
Right hand side view of the ADI 1075 Pilot System
A = ADI 1075 Pilot System Cabinet B = Frame
C = Wet part D = Connections for Jacket
E = Position for Bioreactor
The ADI 1075 Pilot System Cabinet is mounted on a frame with wheels. The dimension of
the frame depends on the size of the bioreactor (graphical image shows the frame for a 20 -
70 l reactor)
The wet part is used for temperature control purposes (refer to chapter 4) and consists of a
heating element, a circulation pump, pneumatic valves and piping. The dimension of the wet
part depends on the size of the bioreactor (graphical image shows the wet part for a 20 - 70
l reactor). The mounting holes and cable connections at the right hand side are used for
mounting a ADI 1030 or 1060 controller.
INSTALLATION AND HARDWARE MANUAL
ADI 1075 Pilot System BASIC UNIT
December 2002
2-4
A
B
C
DE
F
2.4 REAR VIEW:
Rear view of the ADI 1075 Pilot System
A = Pawl Latches B = Rear Panel
C = Compressed air in/outlet D = Gas inlets (CO2/O2/Air/N2)
E = Mains cable gland F = Wet part connections bulkhead
The rear panel of the ADI 1075 Pilot System can be removed in order to replace fuses (refer
to chapter 2.5: Installation); turn both pawl latches counter clockwise to unlock..
The rear panel is connected internally to the cabinet by an earth wire.
Disconnect this wire before removing the panel.
INSTALLATION AND HARDWARE MANUAL
ADI 1075 Pilot System BASIC UNIT
December 2002
2-5
2.5 INSTALLATION:
PHYSICAL DIMENSIONS:
For physical dimensions (H x W x D) refer to the drawings in chapter 9.
WATER & STEAM SUPPLY:
Supply of water and steam must be connected at the rear of the frame; see pictures below:
Top view of Wet Part for Top view of Wet Part for
20 - 70 L bioreactors 100 - 300 L bioreactors
A = Steam supply A = Steam supply
B = Drain B = Drain
C = Water supply C = Water supply
D = Water return D = Water return
Piping diameter = 12.7mm OD Piping diameter = 21.3mm OD
Note:
- The type of Wet Part connection (hose barb, tri clamp or other) is selected on customer
specification!
- The water return is used for water circulation (or return to drain) during cooling.
- The drain is used to remove water (or condensed steam) during sterilization.
Tabla de contenidos
Otros manuales de Equipo de laboratorio de Applikon
Manuales populares de Equipo de laboratorio de otras marcas
Agilent Technologies
Agilent Technologies 5800 ICP-OES Manual de usuario
Endress+Hauser
Endress+Hauser Cleanfit CPA875 Manual de usuario
NI
NI PXI-5422 Manual
Collomix
Collomix Aqix Manual de usuario
SPEX SamplePrep
SPEX SamplePrep 6875 Freezer/Mill Series Manual de usuario
Ocean Insight
Ocean Insight FLAME-NIR+ Manual de usuario
