APlusLift AP-10SR Manual de usuario

INSTALLATION & OPERATION

MANUAL

AP-10SR 2-Post Over Head Car Lift

10,000L Capacity

SONGA ENTERPRISES INC.

8512 122ND AVE NE UNIT 25, KIRKLAND, WA 98033

Phone 800-616-9618 Text 425-300-2600

https //www.apluslift.com [email protected]

Specification and Features

Heavy duty design

◦Column steel thickness 13/64"

◦Carriage steel thickness 15/64"

◦Carriage yoke thickness 9/16"

◦Arm steel thickness 15/64"

◦Base plate steel thickness 5/8"

Driving mode dual hydraulic cylinders, chain drive

Voltage 220V 60Hz

Lifting capacity 10,000 LB

Combo (symmetrical and asymmetrical) arm assembly

Safety mechanism

◦Single point safety lock release

◦Automatic arm lock restraints

◦Relief valve built in power pump to prevent overloading

◦Door guards (protection rubber)

◦Heavy duty 3/8" diameter cable and 5" pulley that reduce high stress on

synchronization process and increase cable life

◦Ultra high molecular self lubricating nylon slider that ensures carriage smooth

moving up and down

Control System

◦Lifting operation by pressing "UP" button on motor

◦Manual lowering operation by pressing lever

◦Relief valve built in power pump to prevent overloading

◦A 4 piece truck adapter set included

◦Overall height 143 3/16"

◦Overall width 134 5/16"

◦Maximum lift height with truck adapters 81"

◦Maximum lift height without truck adapters 75"

◦Minimum height of arm top 4"

◦Carriage to carriage width (drive-through clearance) 100"

◦Column to column width 109"

◦Column cross section 11" L x 7" W

◦Time to full rise 50 sec

◦Motor 3 HP

Shipping weight 1,550 LB; shipping package size 113"L x 22"W x 40"H

Important Information

READ THIS EFORE INSTALLING THE LIFT! Improper installation can cause injury or

damage!

Read this installation and operation manual in its entirety before attempting to install

the lift. Manufacturer or distributor assumes no responsibility for loss or damage of any

kind, expressed or implied, resulting from improper installation or use of this lift. Always

use professional installation companies.

All persons using the equipment must be responsible, qualified, and carefully follow the

operation and safety guidelines contained in this manual.

A level floor is required for proper lift installation and operation.

DO NOT install this lift on any asphalt surface. Recommend on concrete surface a

minimum of 6” thick and 3,500 psi tensile strength with steel or fiber mesh

reinforcement. If you always lift vehicles below 9,000LB, 4” thick concrete will be fine.

DO NOT install this lift over concrete expansion joints or cracks. (Check with your

building architect)

DO NOT install this lift on an upper floor without written authorization from your

building architect. Should only be installed on a ground floor without a basement.

DO NOT attempt to lift only part of a vehicle. This lift is intended to raise the entire

body of a vehicle only. This will bend the arms and void the warranty.

NEVER lift any persons or vehicles containing persons. This lift is designed to lift

empty vehicles only.

Preparation

Concrete rotary hammer drill with 3/4" drill bit

Rubber hammer

Chalk line

Sockets and open wrench set

Ratchet driver

Vise grips

Tape measure

Screwdrivers

Torque wrench

Two 10' to 12' step ladders

4' level

12" crescent wrench

AW32 non-foaming hydraulic fluid (4 gallons)

Installation Requirements

Use proper lifting techniques when lifting individual pieces. Use plenty of help when

moving lift pieces. Please wear work gloves to protect your hands.

The lift should be installed on a leveled floor with a slope of less than 3 degrees.

Do not install this lift on asphalt, wood, or any other surface other than described.

Do not install this lift outdoors unless special consideration has been made to protect

the power unit from inclement weather conditions.

Do not install lift in a basement or on any level other than ground level (such as the

second floor) without written authorization from your building engineer or architect.

Concrete surface shall have a minimum of 6" thick and 3,500 psi tensile strength with

steel or fiber mesh reinforcement (If you always lift vehicles below 9,000LB, 4” thick

concrete will be fine). Minimum size of a slab 216"L x 100"W x 6"H 3500 psi.

Alternatively, columns can be installed on two concrete footings. 2 ft x 2 ft with 30"

deep (or 3 ft x 3 ft with 12" deep) and 3500 psi tensile strength with steel or fiber mesh

reinforcement.

Maintain a 6" minimum distance from a slab edge. Do not install this lift over expansion

joints or cracks. Check with your qualified engineer or architect.

Leave spaces on all 4 sides when placing the lift. Recommended at least 2’ distances

on all 4 sides when a vehicle is loaded.

Improper installation can cause damage or injury. Manufacturer will assume no liability

for loss or damage of any kind, expressed or implied, resulting from improper

installation or use of this product.

The lift is for lifting vehicles only. It is not designed to lift a person or an equipment with

a person.

Read this installation manual in its entirely before attempting to install this lift.

Use of this lift should follow the operation and safety guidelines set forth in this manual.

Length 216 inches

Width

100

inches

Concrete Slab

Anchoring Tips

Check the following diagram for the footprint of columns with anchor bolts positions.

Use a concrete rotary hammer drill with 3/4” drill bit. Do not use excessively worn or

incorrectly sharpened drill bits.

Keep the drill in a perpendicular position when drilling. Let the drill do the work. Do not

apply excessive pressure.

Lift the drill up occasionally and clean residue in the hole.

Drill the holes 1" deeper than the length of the anchor bolts. Drill through the concrete

is recommended (when you move the lift to a new location, you may hammer down the

anchor bolts instead of cutting them off).

For better holding, power blow dust the hole.

Place a flat washer and hex nut over threaded end of anchor, leaving approximately

1/2" of thread exposed. Carefully tap the anchor. Do not damage threads. Tap the

anchor into the concrete until the nut and flat washer are against the base plate. Do not

use an impact wrench to tighten. Tighten the nut two or three turns after the concrete is

cured (28 day minimum cure). If the concrete is very hard, tighten only one or two

turns.

Asymmetrical Arm Diagram

Installation Instructions

Step 1 (Preparation)

Please carefully remove all the parts from the package.

◦Remove any loose cables, hoses, part boxes, hydraulic power unit, etc. if they are

inside the columns or banded to the columns.

◦Remove the power unit box and four swing arms.

◦Remove the bolts holding the two columns together. Remove top and bottom

columns out of the skid and discard the steel rack.

◦Remove two column extensions from two columns.

Compare the parts with the part list (at the end of the manual) and contact us if there

are any parts missing.

Please read the installation requirements and anchoring tips in previous pages for

concrete requirement, layout, and drill holes for anchor bolts. The area where the lift

will be installed should be free of overhead obstructions such as heater, building

support, or electrical lines.

Once a location is determined, use a carpenter’s chalk line to layout a grid for the

column locations

After the post locations are marked, use a chalk to make an outline of the posts on the

floor at each location using the post base plates as a template.

Double check all dimensions and make sure that the layout is perfectly square.

Step 2 (Installing Columns)

Bolt each column extension to each column.

Determine the side that the power unit column will be located. The power unit column

can be located on either side. Keep in mind this is the column where your main

electrical power supply will be connected. It is recommended to locate the power side

with the passenger side of the vehicle when loaded on the lift in order to save steps

during operation.

Double check measurements and make sure that the base plate of each column is

square and aligned with the chalk line.

Stand up the power unit column (the one with the power unit bracket welded on) and

position it inside the chalked lines. The column should face straight toward the other

column.

Stand up the other column opposite to the main power unit column inside the chalk

lines.

Make sure the height difference of two columns is within 1 inch, otherwise the

carriages will not be locked at the same (height) locking positions.

Using a tape to measure from back corner to back corner of the base plate to ensure

columns are square to each other. Adjust the columns as needed to obtain the best fit.

Drill anchor holes with 3/4 inch drill bit into concrete following Anchoring Tips on page

Assemble washers and nuts on the anchors and then tap into each hole with a rubber

hammer until washers rest against the base plate. Do not tighten anchor bolts at this

time.

Use a level to check the level of each base plate. Place horseshoe shims under the

base plate (near anchor bolts) as needed. When base plates are leveled, columns may

tilt outward slightly. When a vehicle is loaded, the columns will flex inward to correct it.

Tighten 10 anchor bolts and recheck for level. Hammer the anchor bolts all the way

down. Tighten anchor bolts using a torque wrench to 125 ft. / lb. DO NOT use an

impact wrench when tightening the anchor bolts!

Manually lift the carriage on each column about waist high. Let carriages down and

allow them to set on safety latch stops. Make sure they are at the same height. Double

check the latches before working under the carriages.

Step 3 (Installing Overhead eam)

Assemble the overhead beam by connecting two short beam pieces with the

connector. Bolt two pieces of the connector together

Bolt the overhead beam to two columns. Make sure to bolt them together by installing

the bolts from inside the beam to avoid interference with the cables when operating the

lift.

Step 4 (Installing Equalizing Cables)

Take the equalizer cables. Using vise grips and a socket, tighten the cable nut half way

down the threads.

Stand in front of each carriage and find two holes on the top of the carriage.

Take the threaded end (the end without a nut) and run it through the left side of the

carriage. See figures below for cable routing. Do not tighten cables at this time. Just

start them on the treads.

Step 5 (Installing Power Unit and Routing Hydraulic Hoses)

Mount the power unit onto the main side column with four hex bolts.

Connect two 4 1/4" fittings to both cylinders. Connect T-fitting to the long hose and

medium hose.

Connect short hydraulic hose to the power unit and the T-fitting.

Connect medium hose to the T-fitting and the cylinder

Connect long hydraulic hose to the T-fitting and the cylinder in the opposite post. Run

the long hose over the overhead beam.

See figures below for hose layout and routing to the power unit. Do not over tighten the

fittings.

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