AP&T AP-YV3303 Manual de usuario

Intelligent Electrostatic Sensor

AP-YV3303

AP&T

R（The second generation）Shanghai Anping Static Technology Co.,Ltd

Intelligent Electrostatic Sensor

AP&T

The electrostatic safety (alarm) threshold can be set by remote control or monitoring

software. The red light will alarm if the threshold is exceeded while the threshold

alarm indicator will be green if the threshold is within the electrostatic threshold,

Intelligent Set the electrostatic alarm threshold

It can be installed and fixed above the object to be detected and detect the static

electricity in real time.

Online Detect static electricity online automatically

The detection distance can be selected by the DIP switch.

Adjustable Detection distance

A closed-loop monitoring and elimination system is formed by electrostatic sensing

detection equipment, electrostatic elimination equipment, power supply equipment,

display equipment and IMS (ionization monitoring system) to realize automatic and

unmanned electrostatic monitoring and elimination.

Closed loop Static electricity detection, monitoring, elimination

The monitoring data is transmitted to the PC in real time, which can realize data storage

and data collection.

Network Monitoring data is transmitted to PC in real time

Using non-contact vibration capacitance electrostatic detection technology ...

Difficult to record paperless

ESD cannot be monitored online in real time

Data cannot be centrally managed

Unable to link alarm abnormally

Unable to control the source

Reduce people and increase efficiency

Online monitoring linkage control

Seamless connection with open protocols

Low power consumption, environmental

protection and energy saving

Systematize online intelligent monitoring

Traceability to the source of non-

performing rate

Electrostatic sensor Electrostatic eliminator

Handheld terminal

PC terminal

elimination equipment

closed-loop electrostatic monitoring

and elimination system

Terminal power

Closed-loop electrostatic detection, monitoring and elimination system ...

The closed-loop electrostatic monitoring and elimination system, formed by detection equipment, elimination equipment, power supply equipment,

display equipment and IMS (Ionization Monitoring System), can realize real-time monitoring, data storage, and dynamic display under the control of

system software to solve the long-term recording problems of electrostatic monitoring and data collection, which can be customized and developed

according to the individual needs of customers, truly achieve increased production capacity, improved efficiency, automatic and intelligent

electrostatic monitoring.

Human VS Machine

detection equipment power supply equipment

display equipment

Product specifications and technical functions

1）Technical Specifications：

Specification one

NO. Basic parameter

1 Working voltage DC8-24V

2 Working current ＜ 50mA

3 Sampling time About 1ms

4 Vibration ＜ 1KHz

5 Noise ＜ 5dB

6 Signal output RS485(115200bps,8,1,n,n)（≧ 20ms）

Collector open circuit（<50V/100mA）

7Network port definition

1、2345、6、97 8

White-orange/orange White-blue Blue White-green/green White-brown Brown

VCC RS485_B RS485_A GND、PE NPN-C1 NPN-C2

8 Communication distance ＜ 300m

9 Alarm indication LED

10 Threshold setting range 0 ～ ±5000V

11 Detection angle ＜ 15°

12 Test plate size 600mm*600mm

13 Startup test time 5S

14 Infrared controlled range ＜ 20°，1m

※ Product specifications and performance may be changed due to product improvements and upgrades. Please refer to the actual product without prior notice.

2) The static voltage range and minimum resolution corresponding to each detection distance：

Specification two

Detection

gear Distance

coding Detection

distance Range Resolution Error Zero runout Calibration

10 5mm ±2000V 1V

10%

±1V

1 10mm ±4000V 2V ±2V

22 25mm ±20000V 10V ±10V

3 50mm ±20000V 10V ±10V

34 100mm ±20000V 10V ±10V √

5 150mm ±20000V 10V ±10V

46 200mm ±20000V 10V ±10V

7 250mm ±20000V 10V ±10V

58 300mm ±20000V 10V ±10V √

9 350mm ±20000V 10V ±10V

6A 400mm ±20000V 10V ±10V

B 450mm ±20000V 10V ±10V

7C 500mm ±20000V 10V ±10V √

D 550mm ±20000V 10V ±10V

8E 600mm ±20000V 10V ±10V

F 700mm ±20000V 10V ±10V

※ Product specifications and performance may be changed due to product improvements and upgrades. Please refer to the actual product without prior notice.

Unlock (unlock before debugging)

Customer use

SRZ：reset

VTH+/VTH-：Threshold adjustment in 10V unit

30s delay if any key is pressed after unlocking

Exit and re-locked if no key is pressed after unlocking

Product specifications and technical functions ...

3）Infrared remote control command

technology function：

Product Operation Technical Tips

Monitor terminal display information

•There will inevitably be more or less positive and negative ions in the detection space which will also have a certain impact on the detection results

due to the existence of cosmic rays, trace radioactive substances in the environment, and the use of various electrical equipment.

Working status: monitor whether the sensor is working normally and alarm output

Equipment Address: Display the address set by the sensor

Detection distance: Display the detection distance set by the electrostatic sensor

Threshold voltage: Displays the set static voltage safety (alarm) threshold

Real-time voltage: display the static voltage value on the surface of the measured object

IMS Smart Controller

P3P2

WAN/LAN P1 P4 POWER

P1-P4 : 1/2-VCC 3-RS485_B 4-RS485_A 5/6-GND 7-C_VTH/HVAL 8-C_ACT/Clean 9-PE(Metal shield)

P1 P2

Red-VTH/HVAL ACT/Clean-Green ACTWork/Link

SCAN

LINK

SET

SCROLL

RJ45 port

2.4G communication antenna

Wireless connection

WAN/LAN：

Ethernet connection port

M4 mounting holes Temperature and humidity detection window

•Aim at the LED on the front of the product during operation (the distance should not exceed 1m), first press the unlock key, and then press the

corresponding function key to set, the red light flashes when the key is pressed.

• The calibration plate should be much larger than the sensor detection window, and the plate and sensor should be well grounded when performing

zero adjustment.

•The calibration plate should be much larger than the sensor detection window, and the sensor should be well grounded when performing calibration.

•There should be no obstruction between the sensor and the detected object, otherwise the accuracy of the detection result will be affected.

•There should be no electrical equipment that may affect the sensor within the detection distance of the sensor.

•The plane of the sensor detection window must be parallel to the surface of the object to be measured to accurately measure charged objects.

•The measured value is smaller than the actual electrostatic value of the charged object when the charged object is smaller than the calibration plate.

•The measured value is larger than the actual electrostatic value of the charged object when the charged object is larger than the calibration plate.

•Do not adjust zero in the static charge state or in the electrostatic detection process (Non-electrostatic calibration process); the displayed static value

will be zero if reset it during static electricity testing.

•Influence of temperature and humidity on electrostatic detection:

①The lower the temperature, the lower the humidity, the less moisture in the space, the easier the surrounding objects are to be electrified by

friction, and the greater the interference to electrostatic detection.

②The higher the temperature, the higher the humidity, the more moisture in the space, the more active the movement of water molecules, the more

easily the calibration device generates corona or spark discharges, and the greater the impact on the uniform electric field generated by the

calibration device which will weaken the uniform electric field.

③The lower the temperature, the less moisture in the space, the easier the surrounding objects are to be electrified by friction, and the greater the

impact on electrostatic detection under the same humidity.

Therefore, the ambient temperature and humidity during calibration/testing should be clearly marked when doing electrostatic calibration/testing.

LCD

Electrostatic sensor monitoring settings

Temperature and humidity display

Wrok/Link：

Network connection：red light flashing, green light always on

Network disconnection：red light flashing, green light is off

Electrostatic eliminator running time setting

Electrostatic eliminator monitoring settings

ACT：Monitor power-on indication, green light always on

P1→P4：4 ways status indicator light

Red light flashing: Sensor threshold alarm/eliminator high voltage alarm

Green light always on: Sensor/eliminator power-on indication

Green light flashing: Eliminator cleaning indication

POWER：Monitor power port

(with RS485 communication)

P1→P4：The working status monitoring and

power supply port of the eliminator or sensor

Mechanical parameters

① Sensor mechanical parameters：

Dimensions：＜ 44*33*85mm（L*W*H）

Net weight：about 49.7g

The external dimension of the sensor is as follows：

② Monitoring terminal mechanical parameters：

Dimensions：102*28.5*22mm（L*W*H）

Monitoring terminal net weight：about 400g

The external dimension of the monitoring terminal is as

follows：

③ Adapter power mechanical parameters：

Dimensions：124*61*40mm（L*W*H）

Adapter power net weight：about 234g

The external dimension of the adapter power is as follows：

⑤System integrated power supply mechanical parameters：

Dimensions：380*160*50mm（L*W*H）

System integrated power supply net weight：about 2500g

The external dimension of the system integrated power supply is as

follows：

④ Communication converter mechanical Parameters：

Dimensions：＜ 90*28*22mm（L*W*H）

Communication converter net weight：about 20.5g

The external dimension of the communication converter

is as follows：

Nut Post

100

120

87.5

14 4

IMS Smart Controller

WAN/LANP4P3P2P1 POWER

P1-P4 : 1/2-VCC 3-RS485_B 4-RS485_A 5/6-GND 7-C_V

/HV

8-C_ACT/Clean 9-PE(Metal shield)

P1 P2

Red-V

/HV

ACT/Clean-Green ACTWork/Link

SCAN

LINK

SET

SCROLL

output port

(24V DC 1/2 line output)

Three-phase power socket

（AC100-240V，50/60Hz）

port

380 160

SW1

P1P2P3P6 P5 P4P7P8P10P 9P11P13P 12P15P16P 14

P30P32P 31 P28P29 P27 P26P 25 P17

P18P19

P21 P20P23

P24P 22

DC_24VPLCRS485WAN/LAN

P1-P32 : 1/2-VCC 3-RS485_B 4-RS485_A 5/6-GND 7-C_V

/HV

8-C_ACT/Clean 9-PE(Metal shield)A C

Red-V

/HV

ACT/Clean-Green

SW2S W4SW3S W5 SW6S W10SW8S W9SW7S W11S W13SW12 SW14 SW15 SW16

P17 P18

P2 P4P3

P20P19

P7 P8P6P5

P23 P24P22P21 P29P 30 P32P31

P27 P28P26P25

P9 P10P 12P11P 15 P16P14P13

V/A Display

IMS Power Supply

Link Work RXTX ACTTX RX

8-M4

mounting holes

The instruments and equipment used for calibration must be calibrated by a metrological technical institution, meet the requirements for calibration

use, and be within the validity period.

The calibration equipment is mainly composed of: DC high voltage meter, DC high voltage power supply, standard plate electrode, distance regulator

and so on. The sensor is located on the center line of the calibration plate, and the block diagram of the non-contact electrostatic voltmeter calibration

device is as follows:

The equipment and device requirements are as follows:

C——calibrated product: electrostatic sensor;

D1——DC high voltage power supply: the output range is -20KV ~ +20KV, continuously adjustable, or the minimum step is 10V, and the

measurement uncertainty is less than 1/4 of the allowable error limit of the calibrated meter;

D2——DC high voltage meter: the measurement range is -40KV ~ +40KV, and the measurement uncertainty is less than 1/4 of the allowable error

limit of the calibrated meter;

D3——Standard plate electrode: the plate electrode should be round or square with rounded corners, and the radius of curvature of the electrode edge

should not cause corona phenomenon; the area of the plate should be large enough, and the diameter or side length should not be less than 0.4m. The

size of our calibration plate is 600mm*600mm square stainless steel plate.

R——Protection resistance: The withstand voltage of the resistance should be > 20KV, the current passing through the protection resistance and the

human body should be < 5mA, and the resistance value should meet the requirements of the following formula:

In the formula: R is the protection resistance, the unit is ohm (Ω);

Rd is the resistance of the insulating support, the unit is ohm (Ω), the resistance value is > 1013Ω, and the withstand voltage is > 25KV.

The different resistance values of the above two resistors may result in different static voltage values detected under the same standard voltage

S1——Insulation bracket.

S2——Scale, measuring range: 0mm ~ 750mm, measurement uncertainty less than 0.5mm.

S3——Distance regulator: The sensor is placed on the calibration device with the front end of the sensor extending. The geometry and material of the

bracket should minimize the effect on the electric field distribution around the front end of the sensor.

R/(R+Rd) ＜ 0.1％

Calibration environmental conditions

Calibration equipment

The calibration environmental conditions and requirements are as follows:

NO. Contents Model and parameters

1High voltage

power supply BERTAN_205B-20R

2 Plate Material: stainless steel, thickness: 1mm, length and width: 600mm*600mm

3 Environment Dust-free room, temperature: 20°C—23°C, humidity: 40 ﹪ RH—45 ﹪ RH, there

is no measurable electric field, magnetic field, positive and negative ions around

4 Device The same standard device on both sides; ground wire, and theground wire

resistance is less than 1Ω

S3 S2

Vertical test horizontal test

Product calibration ...

The static voltage values under 3 sets of test distances are detected. The standard plate electrode is 600mm*600mm stainless steel electrode. The test

distance is the distance between the surface of the plastic shell and the surface of the calibration plate electrode on the side of the electrostatic sensor

detection window (the sensor was located directly above the center point of the calibration electrode). The light gray thick solid line in Figure 10

below is the calibration voltage line with a slope equal to 1. This calibration line is a virtual line, which is designed to mark the ideal situation where

the measured voltage value of the sensor is exactly the same as the voltage value applied by the standard plate.

Figure 10-1 Vertical test data chart of standard plate electrode Figure 10-2 Vertical test data chart of standard plate electrode

The test is divided into vertical test and horizontal test. The schematic diagram 9 of the sensor test device is as follows:

The vertical test data of the sensor and the standard plate electrode are as follows:

-10000 -50000 5000 10000

-10000

-5000

5000

10000

Standard voltage（slopeK=1）

Test distance100mm

Test distance300mm

Test distance500mm

The measured voltage value of the sensor（V）

The voltage value applied by the standard plate（V）

-1000 -800 -600 -400 -200 0 200 400 600 800 1000

-1000

-800

-600

-400

-200

200

400

600

800

1000

Figure 9 Schematic diagram of the sensor testing device

R-Current limiting protection resistor

D1-High voltage power supply

D2-High pressure gauge

D3-calibration electrode

S1-Insulation bracket

ZElectrostatic sensor

Product testing performance testing ...

The measured voltage value of the sensor（V）

The voltage value applied by the standard plate（V）

Standard voltage（slopeK=1）

Test distance100mm

Test distance300mm

Test distance500mm

Calibration plate voltage-0V

Calibration plate voltage-100V

Calibration plate voltage-200V

Calibration plate voltage-300V

Calibration plate voltage-400V

Calibration plate voltage-500V

Calibration plate voltage-1000V

Calibration plate voltage-5000V

Calibration plate voltage-10000V

Calibration plate voltage+0V

Calibration plate voltage+100V

Calibration plate voltage+200V

Calibration plate voltage+300V

Calibration plate voltage+400V

Calibration plate voltage+500V

Calibration plate voltage+1000V

Calibration plate voltage+5000V

Calibration plate voltage+10000V

-300 -200 200 300

-12000

-10000

-8000

-6000

-4000

-2000

2000

4000

6000

8000

10000

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The test voltage value of the sensor（V）

-1000 100

-300 -200 -100 0 100 200 300

-1200

-1000

-800

-600

-400

-200

200

400

600

800

1000

1200

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Horizontal test distance（mm）

Calibration plate voltage-0V

Calibration plate voltage-100V

Calibration plate voltage-200V

Calibration plate voltage-1000V

Calibration plate voltage+0V

Calibration plate voltage+500V

Calibration plate voltage+1000V

-350 -300 -250 -200 -150 -100 -50 05 0 100 1502 00 2503 00 350

-10000

-8000

-6000

-4000

-2000

2000

4000

6000

8000

10000

-350 -300 -250 -200 -150 -100 -50 05 0 100 150 200 250 300 350

-1000

-800

-600

-400

-200

200

400

600

800

1000

Calibration plate voltage-0V

Calibration plate voltage-100V

Calibration plate voltage-200V

Calibration plate voltage-300V

Calibration plate voltage-400V

Calibration plate voltage-500V

Calibration plate voltage-1000V

Calibration plate voltage+0V

Calibration plate voltage+100V

Calibration plate voltage+200V

Calibration plate voltage+300V

Calibration plate voltage+400V

Calibration plate voltage+500V

Calibration plate voltage+1000V

-350 -300 -250 -200 -150 -100 -50 05 01 00 1502 00 2503 00 350

-10000

-8000

-6000

-4000

-2000

2000

4000

6000

8000

10000

-350 -300 -250 -200 -150 -100 -50 05 0 100 150 200 250 300 350

-1000

-800

-600

-400

-200

200

400

600

800

1000

The horizontal test data of the sensor and the standard plate electrode are as follows:

Figure 11-1 the horizontal test data of standard plate electrode at a vertical distance of 500mm Figure 11-2 the horizontal test data of standard plate electrode at a vertical distance of 500mm

① Figure 11 shows the test data at different horizontal test distances under a vertical test distance of 500mm, the standard plate electrode of

600mm*600mm stainless steel electrode, and the sensor with the center position of the calibration plate as the coordinate origin:

② Figure 12 shows the test data at different horizontal test distances under a vertical test distance of 300mm, the standard plate electrode of

600mm*600mm stainless steel electrode, and the sensor with the center position of the calibration plate as the coordinate origin:

③ Figure 12 shows the test data at different horizontal test distances under a vertical test distance of 100mm, the standard plate electrode of

600mm*600mm stainless steel electrode, and the sensor with the center position of the calibration plate as the coordinate origin:

It can be seen from the above two horizontal test charts that the measurement error of the sensor can be kept within 5% within the horizontal

distance range of -200mm≤X≤200mm under the vertical test distance of 500mm for the 600*600mm calibration plate.

It can be seen from the above two horizontal test charts that the measurement error of the sensor can be kept within 5% within the horizontal

distance range of -200mm≤X≤200mm under the vertical test distance of 300mm for the 600*600mm calibration plate.

It can be seen from the above two horizontal test charts that the measurement error of the sensor can be kept within 5% within the horizontal

distance range of -200mm≤X≤200mm under the vertical test distance of 100mm for the 600*600mm calibration plate.

The test voltage value of the sensor（V）

Horizontal test distance（mm）

Calibration plate voltage+100V

Calibration plate voltage-300V

Calibration plate voltage-400V

Calibration plate voltage-500V

Calibration plate voltage+200V

Calibration plate voltage+300V

Calibration plate voltage+400V

Horizontal test distance（mm）Horizontal test distance（mm）

Figure 12-1 the horizontal test data of standard plate electrode at a vertical distance of 300mm Figure 12-2 the horizontal test data of standard plate electrode at a vertical distance of 300mm

Figure 13-1 the horizontal test data of standard plate electrode at a vertical distance of 100mm Figure 13-2 the horizontal test data of standard plate electrode at a vertical distance of 100mm

The test voltage value of the sensor（V）

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Calibration plate voltage-0V

Calibration plate voltage-100V

Calibration plate voltage-200V

Calibration plate voltage-300V

Calibration plate voltage-400V

Calibration plate voltage-500V

Calibration plate voltage-1000V

Calibration plate voltage-5000V

Calibration plate voltage-10000V

Calibration plate voltage+0V

Calibration plate voltage+100V

Calibration plate voltage+200V

Calibration plate voltage+300V

Calibration plate voltage+400V

Calibration plate voltage+500V

Calibration plate voltage+1000V

Calibration plate voltage+5000V

Calibration plate voltage+10000V

Calibration plate voltage-0V

Calibration plate voltage-100V

Calibration plate voltage-200V

Calibration plate voltage-300V

Calibration plate voltage-400V

Calibration plate voltage-500V

Calibration plate voltage-1000V

Calibration plate voltage-5000V

Calibration plate voltage-10000V

Calibration plate voltage+0V

Calibration plate voltage+100V

Calibration plate voltage+200V

Calibration plate voltage+300V

Calibration plate voltage+400V

Calibration plate voltage+500V

Calibration plate voltage+1000V

Calibration plate voltage+5000V

Calibration plate voltage+10000V

Calibration plate voltage-0V

Calibration plate voltage-100V

Calibration plate voltage-200V

Calibration plate voltage-300V

Calibration plate voltage-400V

Calibration plate voltage-500V

Calibration plate voltage-1000V

Calibration plate voltage+0V

Calibration plate voltage+100V

Calibration plate voltage+200V

Calibration plate voltage+300V

Calibration plate voltage+400V

Calibration plate voltage+500V

Calibration plate voltage+1000V

Instructions

On-line mode

The plane of the electrostatic detection window of the sensor should be parallel to the surface of the object to be measured, and the detection

distance(the standard detection distance specified above: 5mm, 10mm, 25mm, 50mm, 100mm, 150mm, 200mm, 250mm, 300mm, 350mm, 400mm,

450mm, 500mm, 550mm, 600mm, 700mm) and detection gear should be selected according to the amount of static electricity carried by the charged

object and the use environment during using; the detection data displayed by the terminal is the most accurate at this point.

On-line mode: (Monitoring terminal, integrated power supply and communication software must be purchased separately. Please refer to the

instruction manual of system monitoring terminal and system integrated power supply for comprehensive on-line mode )

These three network ports of the 24V power adapter, the monitoring terminal, and the electrostatic sensor are both power ports and communication

ports which can be used in common.

Connection to monitoring terminal

Connection to PC

IMS Smart Controller

WAN/LANP4

P3P2P1 POWER

P1-P4 : 1/2-VCC 3-RS485_B 4-RS485_A 5/6-GND 7-C_V

/HV

8-C_ACT/Clean 9-PE(Metal shield)

Red-V

/HV

ACT/Clean-GreenACTWrok/Link

SCAN

LINK

SET

SCROLL

Connect to AC

power supply

Cable

Handheld terminal

Network adapter

Electrostatic sensor

SW1

Red-V

/HV

ACT/Clean-

Green

SW2 SW4SW3 SW5S W6 SW10SW8 SW9SW7 SW11 SW13SW12 SW14 SW15 SW16

P17 P18

P2 P4

P20P19

P7 P8P6P5

P23 P24P22P21 P30 P32P27 P28P26

P9 P10 P12P11 P15 P16P14

V/A Display

IMS Power Supply

Electrostatic sensor Electrostatic sensorElectrostatic sensor

communication converter

Integrated power supply

Cable

Operation and precautions...

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