AMF-BRUNS K70 Manual de usuario

Operating Instructions

www.amf-bruns.de

CASSETTE LIFT K70 K90 / K90 ACTIVE

Foreword

Cassette Lift K70 / K90 / K90 ACTIVE Page 3 of 92

Foreword

Dear reader,

these Operating Instructions provide all information necessary to

safely operate the Cassette Lifts K70, K90 and K90 ACTIVE.

The Cassette Lifts are designed and constructed in accordance with

state-of-the-art technology and recognised safety standards. Per-

sons and material assets can however still be at risk, as not all danger

areas can be eliminated if the functional capability is to be maintained.

Accidents caused by these dangers can however be prevented by

strictly observing these Operating Instructions. Over and above this,

the operational efficiency of your Cassette Lift can be used to the full

and unnecessary faults can be prevented.

After reading these Operating Instructions for the first time, keep them

in a safe place for future reference over the entire lifetime of the Cas-

sette Lift. Chapter 11 of these Operating Instructions contains an In-

spection Log that is required by the technical expert for his / her an-

nual inspection of the Cassette Lift.

If you sell the Cassette Lift, hand these Operating Instructions over to

the new owner.

All details, figures and dimensions given in these Operating Instruc-

tions are non-binding. They cannot be used as the basis for any

claims whatsoever.

This document must not be reproduced or duplicated, in full or in part,

without the prior, written permission of the manufacturer.

The cassette lift must never be converted or modified in any way,

without seeking the prior, written permission of the manufacturer. The

manufacturer will accept no liability whatsoever if conversions or

modifications are carried out without authorisation.

Use only original spare parts or spare parts which have been ap-

proved of by the manufacturer. If spare parts other than these are

used, this can have a negative effect on the specified characteristics,

the functionality and safety of the Cassette Lift. Using non-original or

unauthorised spare parts will render the guarantee null and void.

Contact our customer services department to order spare parts or

accessories (see Chapter 14, page 90).

Foreword

Page 4 of 92 Cassette Lift K70 / K90 / K90 ACTIVE

Explanation of symbols and signs

To improve understanding, the following conventions should be met

for these Operating Instructions:

The following conventions are used to highlight important information:

DANGER!

y warns of a situation of immediate danger, which will lead to severe

or fatal injuries if not avoided.

ARNING!

y warns of a potentially dangerous situation, which will lead to severe

or fatal injuries if not avoided.

CAUTION!

y warns of a potentially dangerous situation, which will lead to slight

or minor injuries or material damage if not avoided.

TTENTION!

...warns of a potentially dangerous situation, which can cause mate-

rial damage, if not avoided.

...contains general notes and useful information.

...gives a reference to important information in other sections and

documents.

Some text passages serve a special purpose. These are identified as

follows:

y Lists.

 Instructional text, e.g. a sequence of activities.

Foreword

Cassette Lift K70 / K90 / K90 ACTIVE Page 5 of 92

Meaning of directions:

If directions are given in the text (in front of, front, behind, rear, right,

left), these directions relate to the normal direction of travel of the

vehicle.

Contents

Page 6 of 92 Cassette Lift K70 / K90 / K90 ACTIVE

Contents

1 Safety ..............................................................................9

1.1 Proper Use........................................................................... 9

1.2 Improper Use......................................................................10

1.3 User Requirements .............................................................10

1.4 Product Monitoring ............................................................. 11

1.5 Danger Zone....................................................................... 11

1.6 Safety Devices .................................................................... 11

1.6.1 Roll-off guard............................................................ 11

1.6.2 Signalling systems .................................................... 11

1.6.3 Door contact switch .................................................12

1.7 Safety and Accident Prevention Regulations.......................12

2 Description .................................................................... 14

2.1 Layout and Function ...........................................................14

2.1.1 Platform....................................................................15

2.1.2 Mechanics and hydraulics with carrier arms ............18

2.1.3 Cassette...................................................................19

2.2 Rating Plate.........................................................................21

2.3 Operating Controls and Indicators ......................................21

2.3.1 Cable-connected remote control .............................21

2.3.2 Bluetooth remote control (optional extra) ............... 22

2.3.3 Remote control per Smartphone APP ..................... 24

2.4 Technical Data ................................................................... 26

3 Transportation...............................................................27

4 Installation / Commissioning ........................................ 28

5 Operation...................................................................... 29

5.1 Safety Regulations for Operation ....................................... 30

5.2 Embarkation Procedure ..................................................... 32

5.3 Disembarkation Procedure ................................................ 36

5.4 Vehicle Fuel Gauge (K70 and K90 only)............................. 39

5.5 Teaching the Bluetooth remote control in.......................... 40

5.6 Installing the remote control App and teaching it in ............41

Contents

Cassette Lift K70 / K90 / K90 ACTIVE Page 7 of 92

6 Emergency Mode ..........................................................43

6.1 Emergency Operation for K70 / K90 ..................................43

6.1.1 Extending the platform from the cassette ...............43

6.1.2 Raising the platform.................................................45

6.1.3 Lowering the platform..............................................46

6.1.4 Retracting the platform into the cassette ................ 47

6.2 Emergency Operation K90 ACTIVE ....................................48

6.2.1 Raising the platform.................................................49

6.2.2 Lowering the platform..............................................49

6.2.3 Retracting the platform into the cassette ................50

7 Maintenance and Repair ...............................................52

7.1 Safety Regulations for Maintenance and Repair.................52

7.2 Routine Maintenance Work ................................................53

7.2.1 Maintenance schedule.............................................53

7.2.2 Maintenance records...............................................54

7.3 Functional Test of the Safety Devices ................................54

7.3.1 Roll-off guard ...........................................................54

7.3.2 Signalling system .....................................................54

7.3.3 Door contact switch.................................................55

7.4 Inspection of the Hydraulic Hoses. ....................................55

7.5 Yearly Inspection................................................................55

7.6 Maintenance and Repair Record........................................56

8 De-Commissioning and Conservation ..........................57

9 Disposal......................................................................... 57

10 Faults and Troubleshooting ..........................................58

10.1 Adjustments if the Platform Jerks When Being Retracted

Into the Cassette (K70 / K90) ............................................62

10.1.1 Adjusting the switching point for the retract posi-

tion (K70 / K90) .......................................................64

10.1.2 Adjusting the rollers (K70 / K90) ..............................66

10.2 Adjusting the Switching Point for the Retract Position

(K90 ACTIVE) ..................................................................... 67

10.3 Charging the Bluetooth Remote Control Battery................69

11 Inspection Log...............................................................70

11.1 Inspection Log Master Data Sheet......................................71

11.2 Inspection List .................................................................... 72

11.3 Inspection Results .............................................................. 73

Contents

Page 8 of 92 Cassette Lift K70 / K90 / K90 ACTIVE

12 Electrical Circuit Diagrams........................................... 82

12.1 Electrical Connection Diagram K70 / K90 (with/without

optional Bluetooth remote control) .................................... 82

12.2 Electrical Connection Diagram K90A (with/without optio-

nal Bluetooth remote control) ............................................ 82

12.3 Electrical Circuit Diagram K70 / K90 .................................. 83

12.4 Electrical Circuit Diagram K90 ACTIVE ............................... 85

13 Hydraulic Line Diagrams ...............................................87

13.1 Hydraulic Circuit Diagram K70 ........................................... 87

13.2 Hydraulic Circuit Diagram K90 ........................................... 88

13.3 Hydraulic Circuit Diagram K90 ACTIVE .............................. 89

14 Customer Service......................................................... 90

15 Declaration of Conformity ............................................. 91

Safet

Cassette Lift K70 / K90 / K90 ACTIVE Page 9 of 92

1 Safety

CAUTION!

There are a number of risks of suffering personal injury and material

damage involved in the operation and maintenance of the Cassette

Lift.

Therefore:

y It is imperative, that these Operating Instructions are read thor-

oughly before operating your Cassette Lift. Always observe the

notes and information contained therein, in particular the safety in-

structions.

y If these Operating Instructions or parts thereof are lost

or become illegible, please request a new copy from the manufac-

turer.

Prerequisite to the safe handling and trouble-free operation of the

Cassette Lift is a thorough knowledge of the applicable safety infor-

mation and the safety regulations.

It is therefore imperative that this Chapter is read thoroughly before

operating the Cassette Lift and that the instructions and warnings

herein are strictly observed. Safety instructions and warnings that are

given at the corresponding places in the text in the following chapter

must also be strictly observed. The manufacturer will not be held re-

sponsible if safety information and warnings are not strictly adhered

to.

In addition to the information given in these Operating Instructions,

local legislative regulations must be taken into consideration, in par-

ticular those regarding safety and accident prevention.

1.1 Proper Use

The Cassette Lift must only be used for lifting and lowering disabled

persons seated in wheelchairs or empty wheelchairs. By using the

Cassette Lift, persons can be embarked into or disembarked from the

vehicle to which it is fitted.

Proper use also includes strictly adhering to the information given in

these Operating Instructions.

Safety

Page 10 of 92 Cassette Lift K70 / K90 / K90 ACTIVE

ARNING!

If the Cassette Lift is used for any other purpose than that described

above, this may result in dangerous situations for persons or to ma-

terial damage being caused.

Therefore:

y Only use the Cassette Lift for the purpose for which it was in-

tended.

y Always adhere to information given in these Operating Instructions.

y Do not use the Cassette Lift for any other purposes, particularly

those given in Section 1.2. These are deemed to be improper use.

1.2 Improper Use

Any use other than that described in Section 1.1 is deemed to be im-

proper use.

These include in particular:

y Using to lift and lower goods.

y Using to lift and lower persons who are not seated in a wheelchair,

y If operated by persons who do not fulfil the necessary require-

ments (see Section 1.3).

y Operation when safety-relevant faults exist or if in a faulty condi-

tion.

1.3 User Requirements

The Cassette Lift must only be handled by persons who:

y have been instructed in how to operate the Cassette Lift,

y have read and understood these Operating Instructions and

y have the technical knowledge to operate the wheelchair's brakes

and switch the motors of electrically driven wheelchairs ON and

OFF.

Over and above this, the following applies if the Cassette Lift is used

commercially or communally:

The Cassette Lift must only be operated by persons who:

y are of legal age,

y have been expressly assigned to do so by the owner and

y are in a position to adapt themselves to the particular behaviour

and needs of disabled persons.

Transportation, installation, commissioning, maintenance, repair, fault

finding and disposal of the Cassette Lift must only be carried out by

persons with the corresponding technical training and experience.

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