Ametek Land FTI-Eb Manual de usuario

Installation Guide

Issue 4

30 April 2011

Publication Nº 805502

Language: English

FTI-Eb

Thermal Imaging Solutions

for Furnaces and Boilers

Health and Safety Information

Read all of the instructions in this booklet - including all the WARNINGS and CAUTIONS

- before using this product. If there is any instruction which you do not understand, DO

NOT USE THE PRODUCT.

Safety Signs

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or

personal injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, could result in minor or

moderate injury to the user or users, or result in damage to the product or to property.

NOTE

Indicates a potentially hazardous situation which, if not avoided, could result in damage or the loss of

data.

Signs and Symbols used on equipment and Documentation

Caution, risk of electric shock.

Caution, attention to possibility of risk of damage to the product, process or surroundings. Refer

to instruction manual.

Caution, hot surface.

Protective Conductor Terminal.

Observe precautions for handling electrostatic discharge sensitive devices.

Equipment Operation

Use of this instrument in a manner not specied by Land Instruments International may be hazardous.

Read and understand the user documentation supplied before installing and operating the equipment.

The safety of any system incorporating this equipment is the responsibility of the assembler.

Protective Clothing, Face and Eye Protection

It is possible that this equipment is to be installed on, or near to, machinery or equipment operating at

high temperatures and high pressures. Suitable protective clothing, along with face and eye protection

must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing

this product. If in doubt, contact Land Instruments International.

Electrical Power Supply

Before working on the electrical connections, all of the electrical power lines to the equipment must

be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these

operating instructions. If in doubt, contact Land Instruments International.

Storage

The instrument should be stored in its packaging, in a dry sheltered area.

Unpacking

Check all packages for external signs of damage. Check the contents against the packing note.

Lifting Instructions

Where items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the

Technical Specication for weights. All lifting should be done as stated in local regulations.

IMPORTANT INFORMATION - PLEASE READ

UK - Droneld

Land Instruments International

Tel: +44 (0) 1246 417691

USA - Pittsburgh

AMETEK Land, Inc.

Tel: +1 412 826 4444

China

AMETEK Land China Service

Tel: +86 21 5868 5111 ext 122

India

AMETEK Land India Service

Tel: +91 - 80 67823240

Email: [email protected]

Web: www.ametek-land.com

For further details on all AMETEK Land oces, distributors and representatives, please visit our website.

Return of Damaged Goods

IMPORTANT If any item has been damaged in transit, this should be reported to the carrier and to the

supplier immediately. Damage caused in transit is the responsibility of the carrier not the supplier.

DO NOT RETURN a damaged instrument to the sender as the carrier will not then consider a claim. Save

the packing with the damaged article for inspection by the carrier.

Return of Goods for Repair

If you need to return goods for repair please contact our Customer Service Department. They will be able

to advise you on the correct returns procedure.

Any item returned to Land Instruments International should be adequately packaged to prevent damage

during transit.

You must include a written report of the problem together with your own name and contact information,

address, telephone number, email address etc.

Design and Manufacturing Standards

The Quality Management System of Land Instruments International is approved to BS EN ISO 9001 for

the design, manufacture and on-site servicing of combustion, environmental monitoring and non-contact

temperature measuring instrumentation.

Registered ISO 9001 Management System approvals apply in the USA

UK Calibration Laboratory: UKAS 0034

USA Calibration Laboratory: ANAB Accredited ISO/IEC 17025

National Accreditation Board for Testing and Calibration Laboratories approvals apply in India.

Operation of radio transmitters, telephones or other electrical/electronic devices in close proximity

to the equipment while the enclosure doors of the instrument or its peripherals are open, may cause

interference and possible failure where the radiated emissions exceed the EMC directive.

The protection provided by this product may be invalidated if alterations or additions are made to the

structural, electrical, mechanical or pneumatic parts of this system. Such changes may also invalidate the

standard terms of warranty.

This manual is provided as an aid to owners of Land Instruments International’s products and contains

information proprietary to Land Instruments International. This manual may not, in whole or part, be

copied, or reproduced without the expressed written consent of Land Instruments International Ltd.

MARCOM0311, Issue 9, 12 April 2018

Installation GuideFTI-Eb Fixed Thermal Imaging System

Installation Guide FTI-Eb Fixed Thermal Imaging System

Contents

A1 Introduction A1

A1.1 Summary Specications A2

A1.2 Installing the RS422/485 Serial Communications Card A4

A1.3 Maintenance A6

A1.4 Installation Requirements A7

B1 Installation diagrams B1

Fig. 1 FTI-Eb System Overview B2

Fig. 2a FTI-Eb Rugged Enclosure and Mounting Dimensions B3

Fig. 2b FTI-Eb Rugged Enclosure and Mounting Dimensions B4

Fig. 3 FTI-Eb PSU Mounting Details B5

Fig. 4 FTI-Eb Camera Installation and Dimension Diagrams B6

Fig. 5 FTI-Eb System Electrical interconnection Diagrams

and Cable Requirements for FTI-Eb CP B7

Fig. 6 FTI-Eb System Electrical Interconnection Diagrams

and Cable Requirements for FTI-Eb PSU B8

Fig. 7 FTI-Eb Control Processor Installation and Dimensions

Diagram B9

Fig. 8 FTI-Eb Control Processor Electrical Connections Diagram B10

Fig. 9 Power Supply Diagram B11

Fig. 10 Input/Output Module Electrical Connections B12

Installation GuideFTI-Eb Fixed Thermal Imaging System

Section A

Page 1

FTI-Eb Fixed Thermal Imaging SystemInstallation Guide

A1 Introduction

This Installation Guide gives instructions on how to the install the Land Fixed

Thermal Imaging System with FTI-Eb cameras. The system is operated via

the LIPS-FTI-Eb software.

These instructions are provided as a series of simple installation diagrams,

covering the installation of the FTI-Eb thermal camera and its mountings,

accessories and services.

The equipment must be used, maintained and serviced by properly trained

personnel, capable of following the procedures given in these instructions.

Safety may be impaired if the system is not used as indicated.

It is important to check the equipment with which you have been supplied

and then read these instructions thoroughly before proceeding with operation.

Section A

Page 2

FTI-Eb Fixed Thermal Imaging System Installation Guide

A1.1 Summary Specifications

Processor

FTI-Eb CP: Operating Temp Range: -5 to 50°C / 30 to 120°F

Sealing: IP 65 (IP 54 if tted with

optional touchscreen)

Power Requirement: 100 to 240V ac 2.0A 50/60Hz

Weight: 29kg / 64lb

The unit weighs up to 29kg (64lb) and will require at least two

people to lift it.

EMC: EN61326

Safety: EN61010-1

Power Supply

FTI-Eb-PSU: Operating Temp Range: 0 to 50°C / 30 to 120°F

Sealing: IP65

Power Requirement: 100 to 240V ac 1.0A 50/60Hz

EMC: EN61326

Safety: EN61010-1

Camera: Operating Temp Range: 5 to 50°C / 40 to 120°F *1

Sealing: IP65

Weight: 4.5kg / 10lb

EMC: EN61326

IP Address: 10.1.10.10x

Default 10.1.10.102

(x= Rotary Switch Position)

Water Cooled Rugged Housing:

Max furnace temperature: 1200°C / 2192°F

Cooling water req. (max.): 23 l min-1 / 5 gal min-1 *2

Max water pressure: 6.9bar / 100psi

Cooling & purge air req. (max.): 300 l min

-1

/ 11 cuft/min *2

Weight: 35kg / 77lb

Max furnace positive pressure:

75mm / 3in water gauge

*1 Internal sensor value

*2 For details of required ow rates at lower furnace temperatures refer to

section A1.5

CP Input/Output Signals (See NUDAM data sheets for detailed

 specication)

Section A

Page 3

FTI-Eb Fixed Thermal Imaging SystemInstallation Guide

Digital Input via NUDAM 6052 Isolated Digital Input Modules

6 bits isolated digital input

VIL: 1V max

VIH: 3.5V min (24V max)

Impedance 1.2KΩ

Isolation 5000V rms

Relay Output via NUDAM 6063 Relay Output Module

7 isolated relay outputs

Output type: form A

Contact rating: AC 0.5A,125V

DC 1A, 30V

Isolation: 1000 MΩ @ 500V DC

Analog Input via NUDAM 6018 Thermocouple Analog Input Module

6 dierential analog inputs

Max common mode (wrt AGND): 30V

Isolation: 2500V rms

Input: programmable mV, V, mA, thermocouple

Analog Output via NUDAM 6024 4 Channel Analog Output Module

4 bipolar analog outputs

Isolation: 2500V rms

Output: programmable

Section A

Page 4

FTI-Eb Fixed Thermal Imaging System Installation Guide

A1.2 Installing the RS422/485 Serial Communications Card

The RS422/485 Serial Comms card supplied with LIPS FTI-E for connecting the

NUDAM input / outputmodules is the Amplicon 200 series, 9-way standard port. Full

installation details for this type of card can be found in the User Manual supplied

with the card.

WARNING

Risk of electric shock. Before opening the PC, ensure that the system

is isolated from the mains power supply.

WARNING Observe precautions for handling static sensitive devices.

To install the RS422/485 Serial Comms Card

•Ensure that the computer and any peripheral devices are switched o and are

disconnected from the mains power supply.

• Remove any obstructions which prevent access to the computer i.e. monitor,

keyboard etc.

• Refer to the PC ‘Operating Instructions’. Remove the cover from the computer to

reveal the motherboard and expansion slots.

• Select an empty expansion slot with a PCI type connector.

• Observe precautions for handling static sensitive devices. Slide the card into the

slot.

•To ensure that the air ow within the computer is sucient to adaquately cool the

machine, make sure that any remaining expansion slot covers are in place.

• Refer to the PC ‘Operating Instructions’. Replace the computer cover.

• Reconnect the computer monitor, keyboard etc.

• Reconnect the computer and any peripheral devices to the mains power supply.

• Switch on the computer.

• When the computer starts up, the Windows® software displays the ‘New

Hardware Found’ dialog box, stating that it has detected new installed hardware.

• Insert the Amplicon CD ROM, provided with the Serial Comms card, into the

CD ROM drive and wait for the ‘Wizard’ to nd the relevant software for the

installed Serial Comms card. Click ‘Finish’ when prompted. If a warning window is

displayed at this point, click ‘Continue Anyway’ to carry on.

• When the ‘New Hardware Found’ prompt is displayed, select ‘Install Automatically’

and click ‘Next’.

• If a warning window is displayed at this point, click ‘Continue Anyway’ to carry

on.

• The ‘New Hardware Found’ prompt is displayed again for the second RS485 port.

Follow the instructions as above.

•Acknowledge any displayed screens to nish the installation process.

ToconguretheRS422/485SerialCommsCard

• Open Control Panel - System - Device Manager

• Find the RS422/485 Serial Ports - usually COM 3 and COM 4

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