Amazone PH04 Manual de usuario
H.DreyerStr.
DE-27798Hude/Oldenburg
Tel.: (04408) 927-0
Fax: (04408) 927 399
Postfach51
DE-49202 Hasbergen-
Gaste
Tel.: (05405) 501-0
Fax: (05405) 501 147
17, rue de la Verrerie - BP 90106
FR-57602Forbach/France
Tel: 03 87 84 65 70 Fax: 03 87 84 65 71
Machines Agricoles S.A.
Mow, scarify, aerate in all conditions
GB
(*)Please indicatethemachines’ number
POWER UNIT OF THE PROFIHOPPER
Machine series PH04
OPERATING MANUAL
and
MAINTENANCE NOTEBOOK mach.-nb: PH04 _ _ _ (*)
Operatingmanual- Profihopper PH04
995488 - Power unit
2
SUMMARY
Preface.........................................................................................4
1. Details about the machine.........................................................4
1.1 Range of operation .......................................................................4
1.2 Manufacturer..................................................................................4
1.3 Conformity declaration ..................................................................5
1.4 Details when making enquiries and ordering ................................5
1.5 Identification of the machine ........................................................5
1.6 Technical data................................................................................6
1.6.1 Noise levels...................................................................................7
1.6.2 Vibration levels..............................................................................7
1.7 Inappropriate use of the machine ..............................................7-8
2. Safety advice...............................................................................9
2.1 The risks of not adhering to the safety advice ..............................9
2.2 Qualification of the operator ..........................................................9
2.3 Specification of « hints » in the operation manual......................10
2.3.1 General “DANGER” symbol........................................................10
2.3.2 “ATTENTION” symbol ................................................................10
2.3.3 “HINT” symbol.............................................................................10
2.3.4 Warning pictographs and hint symbols on the machine........ 10-13
2.4 Safety conscious operation.........................................................14
2.5 Safety advice for the operator.....................................................14
2.5.1 General safety and accident prevention advice .................... 14-17
2.5.2 General safety and accident prevention advice for
Maintenance, repair and cleaning.......................................... 17-18
3. On receipt of the machine .......................................................19
4. Dashboards and controls .......................................................20
4.1 Dashboard............................................................................. 20-21
4.2 Fuse box under the seat carrier ..................................................22
4.3 Control levers ........................................................................ 23-24
4.4 Speed control, steering...............................................................25
4.5 Regulating the seat .....................................................................26
©
Powerunit - PH04GB02.2006 - 995488
Copyright 2006 byAMAZONE MachinesAgricoles S.A. FR-57602 Forbach
Allrights reserved
3
5. Putting into operation ..............................................................27
5.1 Safety system..............................................................................27
5.2 Tyre pressure ..............................................................................27
5.3 Details to be observed before starting ................................. 28-30
5.4 Starting and stopping the engine.................................................30
5.5 Mowing ........................................................................................31
5.6 Emptying the hopper............................................................. 32-33
6. Options.......................................................................................34
6.1 Lighting device ............................................................................34
6.2 Pathcontrol- „AMAZONEPath Control“ ............................................35
6.3 Automatic radiator cleaning system - „AMAZONE Cooling
System“................................................................................. 36-37
7. Maintenance..............................................................................38
7.1 Cleaning ......................................................................................38
7.2 Maintenance of the engine .................................................... 38-39
7.2.1 Oil level – oil change ...................................................................39
7.2.2 Engine oil filter.............................................................................39
7.2.3 Safety on the engine ...................................................................39
7.2.4 Air filter .................................................................................. 39-41
7.2.5 Fuel filter......................................................................................41
7.2.6 Radiator................................................................................. 42-43
7.3 Hydrostatic drive..........................................................................44
7.3.1 Hydraulic oil filter .........................................................................44
7.3.2 Hydrostatic oil cooler...................................................................45
7.3.3 Oil change ...................................................................................46
7.4 Battery ................................................................................... 47-48
7.5 Greasing points ..................................................................... 48-51
7.6 Vibration absorber of the rear wheels .........................................51
7.7 Check tensioning of V-belts .................................................. 52-53
7.8 Disengaging of the hydraulic pumps..................................... 53-54
7.9 Longer pauses of operation, storing over winter ........................55
7.10 Maintenance schedule ................................................................56
7.11 Maintenance statements ....................................................... 57-60
4
PREFACE
The Profihopper is a self-propelled implement for scarifying and mowing
from the comprehensive product range of the AMAZONEN-WERKE,
H. Dreyer GmbH & Co. KG.
In order to make full use of your newly purchased “AMAZONE-
Profihoppers”, please carefully read and adhere to this operation
manual before starting to operate your machine.
Especially adhere to the safety advice and warning symbols on
your machine.
Ensure that all operators read this operation manual before they
operate the machine.
Your Profihopper complies only with the regulations of the agricultural
health and safety authorities when in case of repair original spare parts of
AMAZONE are used for replacement.
This operating manual is valid for the AMAZONE Profihopper. The
operating manual for the mowing unit is delivered separately with the
machine.
1. Details about the machine
1.1 Range of operation
The AMAZONE-Profihopper has been designed for mowing and scarifying
lawns, sportfields, parks etc. In Autumn it sweeps, collects and chops
fallen leaves.
1.2 Manufacturer
AMAZONE Machines Agricoles S.A.
F-57602 Forbach
France
Tél. : 03 87 84 65 70 Internet :www.amazone.fr
5
1
1.3 Conformity declaration
The Profihopper fulfils the requirements of the EU Guide Line machines
89/392/EC and the corresponding additional guide lines.
1.4 Details when making enquiries and ordering
When ordering options or spare parts, please always state the serial
number of your Profihopper.
The safety requirements are only fulfilled when, in the
event of repair, original AMAZONE spare parts are used.
Using other parts may rule out the liability for resulting
damage.
1.5 Identification of the machine
Identification plate on the machine (ill. 1a).
ill.1a
The entire identification is of documentary value and may
not be changed or disguised!
6
1.6 Technical data
Engine:
Lombardini FOCS Diesel; water-cooled; 3 cylinders 1028 cm³;
18 KW (24,5 HP).
Fuel tank volume: 20l
Drive system:
hydro static, 2 hydro static motors and 2 adjustable pumps
Speed:
0 to 10 km/h, steplessly adjustable
Steering system:
Selection of wheel motors (O-Radius steering)
Brake:
hydro static + parking brake
Mowing unit control:
electromagnetic
Tyres:
Front: 20x10,00-10-4 PR or 21x11,00-10-4 PR
Rear: 15x6,00-6-4PR
Dimensions including mowing unit :
Length :2,67 m
Width : 1,48 m
Height : 1,58 m
Weight including mowing unit:
955 kg empty, 1.250 kg palyload
7
1.6.1 Noise levels
Sound pressure (value) ratio taken at the worstation is: LpA = 90 dB(A).
Measured at driver’s hearing level whilst operating the machine.
Maximum noise level value allowable to conform with the European
guideline 2000/14/CE: LwA = 105 dB(A).
1.6.2 Vibration levels
- vibrations measured in accordance to the European norm EN 1033
on the hand and the arm of the operator: 4,6 m/s².
- vibrations measured in accordance to the European norm EN 1032
on the body of the operator: 1,0 m/s²
1.7 Inappropriate use of the machine
The AMAZONE-Profihopper has been designed for use exclusively on
turf’s. It has been designed for mowing, scarifying and collecting the
mown grass and leaves in Autumn.
Any use beyond those stipulated above is not considered designed use
and the manufacturer does not accept any liability or responsibility for
damage arising from this; therefore the operator carries the full risk.
The concept of “designed use” requires the operator to adhere to the
recommended maintenance and repair programmes and to ensure that
any spare parts used are genuine AMAZONE spare parts.
8
The AMAZONE-Profihopper should only be operated, maintained and
repaired by persons, who are familiar with the machine and aware of the
relevant dangers posed.
Observe all advice regarding accident prevention and adhere to the
general regulations pertaining to health- and safety and traffic in your
country. Strictly follow the warning- and advice signs on the machine, its
components and options.
Modifications made to the AMAZONE Profihopper by the owner/
user may result in damage and therefore the manufacturer does
not accept liability for damage to modified machines.
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2. Safety advice
This operators manual contains basic advice that should be observed
when mounting, operating and maintaining the machine. Therefore, this
operators manual must be read by the operator prior to use and must be
made available to him.
All the safety advice given in this manual should be carefully observed and
adhered to.
2.1 The risks of not adhering to the safety advice
Not adhering to the safety advice
•may result in endangering persons, the environment and the
machine itself.
•may result in the loss of any claim for damage.
Not paying attention to the safety advice may cause the following risks:
•Failure of important functions.
•Failure of prescribed measures for maintenance and repair.
•Danger to persons by mechanical or chemical means.
•Danger to persons or the environment from leaking hydraulic oil or
diesel.
2.2 Qualification of the operator
The AMAZONE-Profihopper may only be operated, maintained and re-
paired by persons, who are familiar with it and have been informed of the
relevant danger.
10
2.3 Specification of “hints” in the operation manual
2.3.1 General danger symbol
Safety advice considered necessary to avoid the risk of
personal injury is identified with the general danger symbol
(according to DIN 4844-W9).
2.3.2 Attention symbol
Advice to avoid damage to the machine or working
environment is identified with the Attention symbol.
2.3.3 Hint symbol
Advice regarding the machine’s specific operating functions
which should be followed for a faultless performance are
identified with the hint symbol:
2.3.4 Warning pictographs and hint symbols on the machine
•The warning pictographs indicate dangerous points on the machine.
These pictographs should always be observed for safe operation of the
machine. Warning pictographs always appear with safety/warning
symbols.
••
••
•The hint symbols indicate specific points that have to be observed to
ensure maximum performance.
••
••
•Strictly observe all warning pictographs and hint symbols!
••
••
•Please pass on all safety advice to other users!
•Always keep all warning pictographs and hint signs clean and legible.
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