Amazone CatrosXL 3003 Instrucciones de instalación

Original operating manual

Mounted compact disc harrow

CatrosXL 3003

CatrosXL 3503

CatrosXL 4003

SmartLearning

www.amazone.de

Please enter the identication data of the implement. The identication data can be found on

the rating plate.

TABLE OF CONTENTS

1 About this operating manual 1

1.1 Diagrams 1

1.1.1 Warnings and signal words 1

1.1.2 Further instructions 1

1.1.3 Instructions 2

1.1.4 Lists 3

1.1.5 Item numbers in figures 3

1.2 Other applicable documents 4

1.3 Your opinion is important 4

2Safety and responsibility 5

2.1 Basic safety instructions 5

2.1.1 Meaning of the operating manual 5

2.1.2 Safe operating organisation 5

2.1.3 Knowing and preventing dangers 10

2.1.4 Safe operation and handling of the

machine 12

2.1.5 Safe maintenance and modification 15

2.2 Safety routines 19

3Intended use 22

4 Product description 23

4.1 Implement overview 23

4.2 Special equipment 24

4.3 Function of the implement 24

4.4 Protective equipment 25

4.4.1 Road safety bars 25

4.5 Warning symbols 25

4.5.1 Positions of the warning symbols 25

4.5.2 Layout of the warning symbols 26

4.5.3 Description of the warning symbols 26

4.6 Lighting and identification for

road travel 29

4.6.1 Lighting and identification to the rear 29

4.6.2 Lighting and identification to the front 29

4.7 Threaded cartridge 30

4.8 Rating plate on the implement 30

5 Technical data 31

5.1 Dimensions 31

5.2 Soil tillage tools 31

5.3 Permitted mount categories 31

5.4 Optimal working speed 31

5.5 Performance characteristics of

the tractor 32

5.6 Noise development data 32

5.7 Drivable slope inclination 32

6 Preparing the machine 34

6.1 Calculating the required tractor

characteristics 34

6.2 Coupling the implement 37

6.2.1 Driving the tractor towards the

implement 37

6.2.2 Coupling the hydraulic hose lines 37

6.2.3 Coupling the power supply 39

6.2.4 Coupling the 3-point mounting frame 39

6.2.5 Aligning the implement horizontally 39

6.3 Preparing the implement for

operation 40

6.3.1 Preparing the side discs for operation 40

6.3.2 Adjusting the working depth 41

6.3.3 Preparing the wheel mark

eradicator for operation 47

6.3.4 Installing ballast weights 49

6.3.5 Adjusting the scraper to the roller 49

6.3.6 Removing the road safety bars 50

6.4 Preparing the machine for road

travel 51

6.4.1 Preparing the side discs for road

travel 51

6.4.2 Putting on the road safety bars 52

TABLE OF CONTENTS

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6.5 Calculating the permissible

payload 52

7Using the machine 53

7.1 Using the implement 53

7.2 Lowering the cutting roller 53

7.3 Turning on the headlands 53

8 Eliminating faults 54

9 Parking the machine 59

9.1 Moving the wheel mark

eradicator into parking position 59

9.2 Uncoupling the 3-point mounting

frame 60

9.3 Driving the tractor away from the

implement 60

9.4 Uncoupling the power supply 60

9.5 Disconnecting the hydraulic

hose lines 61

10 Repairing the machine 62

10.1 Maintaining the machine 62

10.1.1 Maintenance schedule 62

10.1.2 Replacing the discs 63

10.1.3 Aligning the disc gangs relative to

each other 63

10.1.4 Checking the concave disc carrier

connection 64

10.1.5 Checking the rollers 65

10.1.6 Checking the top link pin and lower

link pin 65

10.1.7 Checking the hydraulic hose lines 65

10.1.8 Checking the wheel mark eradicator

coulter 66

10.1.9 Replacing the wheel mark

eradicator coulter 67

10.2 Lubricating the machine 68

10.2.1 Overview of lubrication points 68

10.3 Cleaning the machine 69

11 Loading the machine 70

11.1 Loading the implement with a

crane 70

12 Appendix 71

12.1 Bolt tightening torques 71

12.2 Other applicable documents 72

13 Directories 73

13.1 Glossary 73

13.2 Index 74

TABLE OF CONTENTS

MG6158-EN-II | H.1 | 30.04.2021

About this operating manual 1

1.1 Diagrams

1.1.1 Warnings and signal words

Warnings are marked with a vertical bar with a

triangular safety symbol and the signal word. The

signal words "DANGER", "WARNING" or "CAUTION"

describe the severity of the potential danger and have

the following meanings:

DANGER

Indicates a direct threat with high risk for

severe physical injury, such as loss of

limbs or death.

WARNING

Indicates a possible threat with moderate

risk for severe physical injury or death.

CAUTION

Indicates a threat with low risk for light or

moderately severe physical injuries.

1.1.2 Further instructions

IMPORTANT

Indicates a risk for damage to the

implement.

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1 | About this operating manual

MG6158-EN-II | H.1 | 30.04.2021 1

ENVIRONMENTAL INFORMATION

Indicates a risk for environmental

damage.

NOTE

Indicates application tips and instructions for

optimal use.

1.1.3 Instructions

Numbered instructions

Actions that have to be performed in a specific

sequence are represented as numbered instructions.

The specified sequence of the actions must be

observed.

Example:

1. Instruction 1

2. Instruction 2

1.1.3.1 Instructions and responses

Reactions to instructions are marked with an arrow.

Example:

1. Instruction 1

Reaction to instruction 1

2. Instruction 2

1.1.3.2 Alternative instructions

Alternative instructions are introduced with the word

"or".

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1 | About this operating manual

Diagrams

MG6158-EN-II | H.1 | 30.04.2021

Example:

1. Instruction 1

Alternative instruction

2. Instruction 2

Instructions with only one action

Instructions with only one action are not numbered,

but rather shown with a arrow.

Example:

Instruction

Instructions without sequence

Instructions that do not require a specific sequence

are shown as a list with arrows.

Example:

Instruction

1.1.4 Lists

Lists without an essential order are shown as a list

with bullets.

Example:

Point 1

Point 2

1.1.5 Item numbers in figures

A framed number in the text, e.g. a

, indicates an

item number in an adjacent figure.

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1 | About this operating manual

Diagrams

MG6158-EN-II | H.1 | 30.04.2021 3

1.2 Other applicable documents

A list of other applicable documents can be found in

the Appendix.

1.3 Your opinion is important

Dear reader, our operating manuals are updated

regularly. Your suggestions for improvement help us

to create ever more user-friendly operating manuals.

Please send us your suggestions by post, fax or

email.

Fax: +49 (0) 5405 501-234

Postfach 51

AMAZONEN-WERKE H. Dreyer SE & Co. KG

Technische Redaktion

D-49202 Hasbergen

E-Mail: [email protected]

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1 | About this operating manual

Other applicable documents

MG6158-EN-II | H.1 | 30.04.2021

Safety and responsibility 2

2.1 Basic safety instructions

2.1.1 Meaning of the operating manual

Observe the operating manual

The operating manual is an important document

and a part of the implement. It is intended for

the user and contains safety-related information.

Only the instructions provided in the operating

manual are reliable. If the operating manual is not

observed, it can result in serious injury or death.

The safety section must be completely read

and observed before initial operation of the

implement.

Before starting work, also read and observe

each section of the operating manual.

Keep the operating manual in a safe place.

Keep the operating manual available.

Hand over the operating manual to the

subsequent user.

2.1.2 Safe operating organisation

2.1.2.1 Personnel qualification

2.1.2.1.1 Requirements for all persons working with the machine

If the machine is used improperly, people can

be injured or killed. To prevent accidents due

to improper use, every person who works with

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2 | Safety and responsibility

MG6158-EN-II | H.1 | 30.04.2021 5

the machine must meet the following minimum

requirements:

The person is physically and mentally capable of

controlling the machine.

The person can safely perform work with the

machine within the scope of this operating

manual.

The person understands the functioning of the

machine within the scope of their work and can

recognise and prevent dangers arising during

operation.

The person head understood the operating

manual and can implement the information that is

conveyed in the operating manual.

The person must be familiar with safe driving of

vehicles.

For road travel, the person knows the relevant

road traffic regulations and has the prescribed

driving permit.

2.1.2.1.2 Qualification levels

For working with the machine, the following

qualification levels are provided:

Farmer

Agricultural helper

As a matter of principle, the activities described in this

operating manual can be performed by persons with

the qualification level "Agricultural helper".

2.1.2.1.3 Farmer

Farmers use agricultural implement to cultivate fields.

They decide on the use of an implement for a specific

purpose.

Farmers are basically familiar with working with

agricultural implements and can instruct agricultural

helpers in how to use the implements if necessary.

They can perform odd tasks and simple maintenance

and repair work on agricultural implements

themselves.

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2 | Safety and responsibility

Basic safety instructions

MG6158-EN-II | H.1 | 30.04.2021

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