Alto-Shaam Quickchiller QC2-3 Instrucciones de funcionamiento originales
PROCESSING
FREEZER
/
CHILLER
/
REFRIGERATION
SYSTEM
PHONE: 262.251.3800 • 800.558.8744
usa/canada
FAX: 262.251.7067 • 800.329.8744
u.s.a. only
www.alto-shaam.com
MN-29647 • 03/12
printed i n u.s.a.
Model:
QC2-3
QC2-20
QC2-40
QC2-100
QC2-100 REMOTE
•InstallatIon
•operatIon
•MaIntenance
QC2-100
QC2-40
QC2-3
Delivery ....................................................................1
Unpacking ................................................................1
Safety Procedures and Precautions..........................2
Installation
Site Installation....................................................3
Clearance Requirements .....................................3
Installation Requirements ....................................3
Water Drainage ...................................................4
Guide Installation for Trolley Option.....................5
Dimension Drawings, Weights & Capacities.........6
Options and Accessories ................................... 10
Electrical............................................................ 11
Operation
Operating Introduction ....................................... 12
Chill Processing Cycles ..................................... 13
Quickchiller Operation Modes ............................ 13
Initial Quickchiller Operation .............................. 13
Additional Information ........................................ 14
Control Panel Identification................................ 15
Basic Operation ................................................. 16
Advanced Operation - Hold Temp...................... 17
Advanced Operation - Chill Modes..................... 18
Factory Default Set Points ................................. 18
Advanced Operation - Programming .................. 19
Advanced Operation - User Settings.................. 20
Advanced Operation - HACCP Download .......... 21
Food Probe Use ................................................ 23
Time & Temperature Guidelines ........................ 23
Automatic Defrost .............................................. 23
Food Handling Guidelines.................................. 24
Product Covering............................................... 24
Portioning & Packaging ..................................... 24
Quickchiller Pan Capacity .................................. 25
Product Capacity Per Pan.................................. 25
Portion Sizes and Pan Capacities...................... 26
Care and Cleaning
Cleaning and Preventative Maintenance ............ 27
Protecting Stainless Steel Surfaces ................... 27
Cleaning Agents ................................................ 27
Cleaning Materials............................................. 27
Interior Cleaning ................................................ 28
Exterior Cleaning ............................................... 28
Probe Cleaning Procedures ............................... 28
Food Trolley Cleaning........................................ 28
Monthly Compressor & Condenser Maintenance 28
Service
Control Error Displays........................................ 29
Service Views
QC2-3 ............................................................. 30
QC2-20 ........................................................... 35
QC2-40 ........................................................... 40
QC2-100 ......................................................... 47
Wire Diagrams
Always refer to the wire diagram(s) included with the
unit for most current version.
Warranty
Transportation Damage and Claims.....Back Cover
Limited Warranty .................................Back Cover
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 1.
deLiVery
This Alto-Shaam appliance has been
thoroughly tested and inspected to insure only
the highest quality unit is provided. Upon
receipt, check for any possible shipping damage
and report it at once to the delivering carrier.
See Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached
items and accessories, may have been delivered
in one or more packages. Check to ensure that all
standard items and options have been received
with each model as ordered.
Save all the information and instructions
packed with the appliance. Complete and return
the warranty card to the factory as soon as possible
to assure prompt service in the event of a warranty
parts and labor claim.
This manual must be read and understood by
all people using or installing the equipment model.
Contact the Alto-Shaam service department if
you have any questions concerning installation,
operation, or maintenance.
note: All claims for warranty must include the
full model number and serial number of
the unit.
unpacKing
1. Carefully remove the
appliance from the
carton or crate.
note: Do not discard the
carton and other
packaging material
until you have
inspected the unit
for hidden damage
and tested it for
proper operation.
2. Read all instructions in this manual carefully
before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the
appliance and is to be provided to the owner
or manager of the business or to the person
responsible for training operators. Additional
manuals are available from the Alto-Shaam
service department.
3. Remove all protective plastic film, packaging
materials, and accessories from the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.
®
®
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 2.
note
For equipment delivered for use
in any location regulated by the
following directive:
DO NOT DISPOSE OF ELECTRICAL
OR ELECTRONIC EQUIPMENT WITH
OTHER MUNICIPAL WASTE.
caution
Used to indicate the presence of a hazard that
can or will cause minor personal injury, property
damage, or a potential unsafe practice if the
warning included with this symbol is ignored.
caution
Used to indicate the presence of a
hazard that can or will cause minor or
moderate personal injury or property
damage if the warning included with
this symbol is ignored.
danger
Used to indicate the presence of
a hazard that WILL cause severe
personal injury, death, or substantial
property damage if the warning
included with this symbol is ignored.
warning
Used to indicate the presence of
a hazard that CAN cause personal
injury, possible death, or major
property damage if the warning
included with this symbol is ignored.
1. This appliance is intended to chill or freeze
foods for the purpose of human consumption.
No other use for this appliance is authorized
or recommended.
2. This appliance is intended for use in commercial
establishments where all operators are
familiar with the purpose, limitations, and
associated hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for
general reference only and are intended for use
by qualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all
supplied instructions, diagrams, schematics,
parts lists, notices, and labels must remain with
the appliance if the item is sold or moved to
another location.
note: Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
Safety procedureS
and precautionS
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 3.
CLEARANCE REQUIREMENTS
18" (457mm) minimum clearance
from heat producing equipment.
QC2-100 reQuires 6" (152mm) clearance from top.
INSTALLATION REQUIREMENTS
— Appliance must be installed level.
— The appliance must not be installed in any area where
it may be affected by steam, grease, dripping water,
extreme temperatures, or any other severely adverse
conditions.
In order to maintain standards established by the
National Sanitation Foundation, all counter mounted
equipment must use legs that allow for a 4" (102mm)
clearance between the cabinet and the counter.
caution
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
5-Year Limited
Warranty on
self-contained
compressor
Effective from date of
shipment. (exCludes labor)
Position the Quickchiller
to allow sufficient air
ventilation through the
condensing unit(s).
Avoid installing the
chiller immediately
adjacent to fryers,
charbroilers, or any other
equipment producing
grease laden air; heat
producing equipment
such as ovens and ranges;
and steam discharging
equipment such as
steamer ovens and kettles. Do not locate the
Quickchiller in direct sunlight.
Allow sufficient front clearance for serviceability
and for easy maneuvering of food trolleys in and
out of the cabinet.
INSTALLATION
Prior to moving the Quickchiller to the installation
site, check the dimensions of doors, passageways, and
ceiling heights in the areas through which the cabinet
must be moved. Also check the turning radius if the
cabinet must be moved around an existing structure.
The use of a fork lift or pallet lift truck is required for
moving and leveling most Quickchiller models.
NOTE:In certain instances, it may be necessary
to remove doors and door hardware to
negotiate tight spaces.
®
danger
IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH,
OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
INSTALLATION
SITE INSTALLATION
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 4.
INSTALLATION REQUIREMENTS
The model QC2-3 is a counter mounted unit and
must use legs that allow for a 4" (102mm) clearance
between the cabinet and the counter.
For all other
models, install
the appliance
on a smooth and level
floor surface. Use the adjustable cabinet legs
to level the Quickchiller.
Adjust from front-to-back and from side-to-side
with the use of a spirit level to evenly distribute
the cabinet weight and avoid pulling the cabinet
alignment out of square.
After leveling the cabinet, check that the door
handle is aligned properly. Also check the height
relationship of the optional roll-in cart to the
cabinet. Adjust the Quickchiller height as needed
to accommodate the cart and to securely close the
Quickchiller door.
DOOR SEAL:
Check the door gasket to make certain it is sealing
properly and that the gasket provides an even and
positive seal around the entire door frame.
WATER DRAINAGE
A 1/2" I.D. (12,7mm) PVC pipe is furnished with
the QC2-100 model. Use PVC glue to attach the
pipe into the drain opening at the rear of the unit.
Insert the PVC pipe into the drain opening with
a 1/4" (6mm) clockwise turn. Connect the PVC
pipe to discharge through an indirect waste pipe
into an open-site drain by means of a 2" (51mm)
air gap. Connection must be within 10' (3m) of the
unit.
NOTE: In the U.S.A., this equipment is to be
installed to comply with the Basic Plumbing
Code of the Building Officials and Code
Administrators International, Inc. [BOCA],
and the Food Service Sanitation Manual of
the Food & Drug Administration [FDA].
DRAINAGE:
QC2-3 QC2-20 QC2-40
QC2-100
1/2
caution
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
INSTALLATION
SITE INSTALLATION
40-7/8"
(1036mm)
14" (355mm)
Electrical
Connection Condensate
Drain
51" (1294mm)
93-5/8" (2377mm)
35-1/2"
(902mm)
40" (1015mm)
75-1/2" (1917mm)
77-5/8" (1970mm)
8" (203mm) Condensate Drain
ALTO SHAAM
Electrical Connection
19-5/8"
(498mm)
QC2-100
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 5.
SITE INSTALLATION
INSTALLATION
Trolley Guide Installation
1. Align each guide rail with the holes located under
the cabinet.
2. Fasten each guide rail with washer, lock washer and bolt.
3. Push the roll-in cart (trolley) into the Quickchiller and
close the door.
4. At the front of the Quickchiller, make certain contact
has been made between the Quickchiller and the cart
along the total width of the door to create a complete
seal. When a full seal has been determined, recheck each
connection to make certain it has been fully tightened.
GUIDE INSTALLATION FOR TROLLEY OPTION ON QC2-100 & QC2-100/REMOTE
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 6.
SUB TITLE
TITLE
5" (127mm)
Electrical Connection
Cord Length: 9'(2743mm)
55-3/4" (1416mm)
27" (686mm)
ALTO SHAAM
30" (762mm)
35-1/4" (895mm)
with caster option
10-1/4" (260mm)
Electrical Connection
39" (991mm)
with standard leg
QC2-3
PRODUCT\PAN CAPACITY
Approximately 36 lb (16 kg) MaxiMuM
voluMe MaxiMuM: 22-1/2 Quarts (28,5 liters)
full-size paNs:gastroNorM 1/1:
Three (3) 20" x 12" x 2-1/2" (530 x 325 x 65mm)
REFRIGERATION
R404a Refrigerant
One (1) 1/2 hp Condensing Unit:
2,800 BTU's per hour at -5°F (-21°C) in the freeze mode
4,750 BTU's per hour at +20°F (-7°C) in the chill mode
INSTALLATION
SITE INSTALLATION
WEIGHT
net: CONTACT FACTORY ship: 330 lb (150 kg)
carton dimensions: (lxwxh)
35" x 35" x 42" (889mm x 889mm x 1067mm)
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 7.
SUB TITLE
TITLE
QC2-20
57” (1448mm) 36” (914mm)
Cord Length 9’ (2743mm)
36” (914mm)
42” (1067mm)
60” (1524mm)
36” (914mm)
PRODUCT\PAN CAPACITY
MaxiMuM ChilliNg CapaCity:
Approximately 60 lb (27 kg)
voluMe MaxiMuM: 37.5 Quarts (47,5 liters)
full-size paNs:gastroNorM 1/1:
Five (5) 20" x 12" x 2-1/2" (530 x 325 x 65mm)
full-size sheet paNs:
Ten (10) 18" x 26" x 1"
REFRIGERATION
R404a Refrigerant
One (1) 3/4 hp Condensing Unit:
freeze Mode: 4,380 BTU's per hour at -5°F (-21°C)
Chill Mode: 7,080 BTU's per hour at +20°F (-7°C)
INSTALLATION
SITE INSTALLATION
WEIGHT
net: contact factory ship:450 lb (204 kg)
carton dimensions: (lxwxh)
60" x 39" x 48-1/2" (1524mm x 991mm x 1232mm)
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 8.
SUB TITLE
TITLE
QC2-40
ALTO SHAAM
36" (914mm)
7" (178mm)
Electrical Connection
Cord Length 9 ft (2743mm)
44" (1118mm)
75" (1905mm) 34"
(864mm)
26-7/16"
(671mm)
60-7/16" (1534mm)
20-1/2" (521mm)
Electrical Connection
Cord Length 9 ft (2743mm)
PRODUCT\PAN CAPACITY
MaxiMuM Cold holdiNg CapaCity:
Approximately 240 lb (109 kg) MaxiMuM
voluMe MaxiMuM: 150 Quarts (190 liters)
full-size paNs:gastroNorM 1/1:
Twelve (12) 20" x 12" x 2-1/2" (530 x 325 x 65mm)
full-size sheet paNs:
Ten (10) 18" x 26" x 1"
REFRIGERATION
R-404a Refrigerant
One (1) 1-1/2 hp Condensing Unit:
freeze Mode: 5,880 BTU's per hour at -5°F (-21°C)
Chill Mode: 11,400 BTU's per hour at +20°F (-7°C)
INSTALLATION
SITE INSTALLATION
WEIGHT
net: 654 lb (297 kg) ship:815 lb (370 kg)
carton dimensions: (lxwxh)
55-1/2" x 45-1/4" x 87" (1410mm x 1149mm x 2210mm)
Otros manuales para Quickchiller QC2-3
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