Altendorf ElmoDrive F45 Manual de usuario
Operating manual F45 ElmoDrive
1.5/2016
GB
002
0000010040
Translation of the original operating instructions
Table of contents
2
Table of contents 0000010040-002- GB
Table of contents
1 Foreword
2 Identification
2.1 Machine identification 6
2.2 Certificates 7
2.3 Marks of conformity 15
3 Product description
3.1 Marking, pictographs 16
3.2 Intended use 16
3.3 Dimensions and weights 22
3.4 Auxiliary power/power requirements 23
3.5 Emissions 25
3.5.1 Noise - characteristic values 25
3.5.2 Dust 27
3.5.3 Electromagnetic compatibility 27
3.6 Ambient conditions 28
3.7 Safety information 29
3.7.1 Operational safety 29
3.7.2 Safety devices 32
3.7.3 Top safety hood/riving knife 33
3.7.4 Handling batteries / accumulators 34
4 Definitions
4.1 Description of machine 36
4.2 Terms 38
5 Transport, siting and installation
5.1 Transport 40
5.2 Safety measures before use/installation 41
5.3 Installation 45
5.3.1 Telescopic tube for swinging arm 45
5.3.2 Main table length extension 47
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0000010040-002- GB Table of contents
5.3.3 Rip fence 49
5.3.4 Cross-slide and crosscut fence 51
5.3.5 Sliding table 71
5.3.6 Electrical connection 77
5.3.7 Connecting the extraction system (customer side!) 80
5.4 Basic machine setting 82
5.4.1 Sub rollers on the sliding table 82
5.4.2 Main table 83
5.4.3 Swinging arm 84
5.4.4 Cross-slide height 85
5.4.5 Setting free cut 86
5.4.6 Angle cut 88
5.4.7 0° setting of the saw blade 89
6 Operating
6.1 Working safely with the dimension saw 90
6.1.1 Cross-slide/crosscut fence 90
6.1.2 Rip fence 93
6.1.3 Double roller carriage 95
6.2 Working examples 97
6.3 Machine operation 105
6.3.1 Main switch 105
6.3.2 Switching the saw drives on and off 106
6.3.3 Setting the speed 108
6.3.4 Fitting the main saw blade 109
6.3.5 Saw blade recommendation 113
6.3.6 Table locking 114
6.4 Monitor controls ElmoDrive 115
6.4.1 Calibration 120
6.4.2 Height adjustment 122
6.4.3 Tilt adjustment 123
6.4.4 Motor driven rip fence (option) 127
6.4.5 Infinitely variable speed adjustment (option) 129
6.4.6 Crosscut fences 133
6.4.7 2-axis scoring unit 146
6.4.8 3-axis scoring unit 148
6.4.9 Vacuum clamping in the sliding table 151
6.4.10 Menu 152
6.5 Protection hood 191
6.6 Optional modules 195
6.6.1 Scorer, tilting to one side 195
6.6.2 Scorer, tilting to both sides 204
6.6.3 Mitre fences 205
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Table of contents 0000010040-002- GB
6.6.4 Dimension display unit DIGIT L 207
6.6.5 Digital angle and length display DIGIT LD 210
6.6.6 Rip fence with DIGIT X digital dimension display 215
6.6.7 Parallel cutting device 219
6.6.8 Workpiece hold-down device 223
6.6.9 Cross-slide width extension 230
6.6.10 Additional cross-slide 231
6.6.11 LASER cutting line display 232
6.6.12 Coolant spray device 234
6.6.13 TIP-SERVO-DRIVE 235
7 Cleaning/care
7.1 Safety measures 236
7.2 Maintenance/cleaning by the user 237
7.3 Maintenance/cleaning by qualified persons 249
7.3.1 Checking the winding shield 249
8 Faults/problems/troubleshooting
8.1 Machine diagnosis 250
8.2 Motor overload protection 251
8.3 Troubleshooting/faults/messages 252
8.4 Electronic brake module 257
9 Technical data
9.1 Standard equipment 258
9.2 Special equipment 262
10 Maintenance and repairs
10.1 General 264
10.2 Customer service addresses 265
Foreword
5
0000010040-002- GB Foreword
1 Foreword
Please read these operating instructions carefully before commissioning
the machine.
No liability will be accepted for any injury, damage or disruption to opera-
tions resulting from failure to comply with these operating instructions!
Persons operating this sliding table saw must have had sufficient instruc-
tion and be suitably qualified!
These operating instructions cannot be regarded as a binding type de-
scription as the manufacturer may have carried out technical modifica-
tions.
The operating instructions must always be available where the machine is
being used. They must be read and heeded by any person performing the fol-
lowing activities at or on the machine:
• Operating including set-up, troubleshooting during operation, elimination of
production waste, care, disposal of operating and auxiliary materials
• Maintenance, repair, inspection
• Transport
It is necessary to comply with national regulations on health and safety at work
and environmental protection, in addition to the operating instructions.
The removal of safety devices, especially safety hoods for the saw blade cover
and riving knives, will endanger the operator and may lead to accidents.
Safe work is only possible with a clean machine and a clean environment!
Reproduction of this document or parts thereof is only allowed with our
permission!
Identification
6
Identification 0000010040-002- GB
2 Identification
2.1 Machine identification
The type plate fitted to the machine frame serves for identifying the machine
and other important machine data.
Meaning of the stated descriptions:
Fig. 2-1 Type plate
Type: Machine designa-
tion
Number: Machine specific
identification
number
Year of construc-
tion: Year of manufac-
ture
Saw blade min Ø Diameter of the
smallest permis-
sible saw blade
Saw blade max
ØDiameter of the
largest permissi-
ble saw blade
Guide slot width
of the riving
knife:
Diameter of the
guideboltsforthe
riving knife in the
riving knife hol-
ding fixture
Identification
7
0000010040-002- GB Identification
2.2 Certificates
Conformity declaration as defined by the machinery directive, Annex II 1A
-Original / Translation of the original
Manufacturer: Wilhelm Altendorf GmbH & Co. KG
Wettinerallee 43/45
32429 Minden
Germany
Person authorised to
compile the
technical documentation:
Rolf Tweer, Technology Management,
Wilhelm Altendorf GmbH & Co. KG
Product: Sliding table saw, type F45
Machine number:
Authority named for prototype testing
according to annex IX: DGUV Test Prüf-und Zertifizierungsstelle Holz
Fachbereich Holz und Metall
Vollmoellerstraße 11
70563 Stuttgart
Germany
Identification number 0392
We hereby declare that the above-mentioned product conforms with all applicable regulations of machi-
nery directive 2006/42/EC. It fulfils the requirements of the following applicable directives:
- Low-voltage directive 2006/95/EC
- EMC directive 2004/108/EC
The following harmonised standards have been applied:
- DIN EN 1870-18:2007:2013, Safety of woodworking machines - Circular sawing machines - Part 18:
Dimension saws
- DIN EN ISO 12100 :2011-03 Safety of machinery - General principles for design - Risk assessment and
risk reduction
- DIN EN 60204-1:2007:-06, Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
Minden, 20/05/2015
_______________________________________________
Piotr Szablewski, Manager of Development & Construction
Identification
8
Identification 0000010040-002- GB
EC prototype testing certificate
Identification
9
0000010040-002- GB Identification
Identification
10
Identification 0000010040-002- GB
GS test certificate
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