Allied Systems Long Reach JSP Manual
REV. 11/1945-031
Installation, Maintenance
and Service Manual
JSP
Sideshifting Slope Piler
45-031 REV. 11/19
TABLE OF CONTENTS
SECTION 1 NAMEPLATE LOCATION .. 3
SECTION 2 MODEL NUMBER DE-
SCRIPTION........................................... 4
SECTION 3 SAFETY SUMMARY ......... 5
3.1 Safety Information .................... 5
3.2 Safety Regulations ................... 5
3.3 Safety Symbols......................... 5
3.4 Labeling.................................... 6
3.5 Training ..................................... 6
3.6 Personnel Safety ...................... 6
3.7 Pre-start Checks....................... 7
3.8 Operation Warnings.................. 8
3.9 Hydraulic Hazards ................... 8
3.10 Electrical Hazards................... 8
3.11 Maintenance Warnings ........... 9
3.12 Load Handling .......................10
3.13 Load Positioning ....................11
3.14 Operator’s Controls ...............11
3.15 Industry Standards ................12
3.16 Clamp Open Control..............13
SECTION 4 INSTALLATION PROCEDURE
15
4.1 Truck Requirements....................15
4.2 Attachment Installation ...............15
4.3 Hydraulic Connections................18
4.4 Reusable Hose Fittings...............19
4.4.1 Remove Fitting.........................19
4.4.2 Fitting Assembly.......................20
SECTION 5 SERVICE PROCEDURE .....22
5.1 Attachment Removal...................22
5.2 Cylinder Removal .......................22
5.3 Cylinder Installation ....................22
5.4 Cylinder Disassembly.................23
5.5 Cylinder Inspection.....................25
5.6 Cylinder Assembly ......................26
SECTION 6 MAINTENANCE ..................28
6.1 Schedule ....................................28
6.2 Torque Specifications .................28
45-031 REV. 11/19 3
SECTION 1 NAMEPLATE LOCATION
Notice
When you receive your attachment, locate the Long
Reach nameplate (upper left corner on the body). Record
the information from the nameplate, along with the date
received, at the bottom of this page. If the nameplate
is missing, look for the serial number stamped directly
into the metal at the nameplate location and consult the
factory for details.
Approximate serial number
location
- -
Date Received:
45-031 REV. 11/19
4
SECTION 2 MODEL NUMBER DESCRIPTION
Each Long Reach attachment is identified by a model number and a serial number
located on the name plate attached to the unit prior to shipment. Long Reach’s model
numbers are designed to describe how an attachment is equipped. The guide below
illustrates the information that is represented in an multi-digit model number. Always
include model and serial number when ordering parts or requesting service information.
JSP Series Model Number:
JSPC090 B P01450
SERIES
JSPC = Sideshifting
slope piler
CAPACITY
090 = 9,000 lb
@ 24" LC
MOUNTING
CLASS
A = ITA II
B = ITA III
C = ITA IV
D = ITA II/III
E = ITA III/IV
P = Pin mount
OVERALL
WIDTH
45 = 45.0"
OPTION
P = Accepts
pin forks
SEQUENTIAL
IDENTIFIER
45-031 REV. 11/19 5
SECTION 3 SAFETY SUMMARY
3.1 Safety Information
Safety is Everyone’s Responsibility
Whether you are new on the job or a seasoned veteran, these safety tips may prevent
injury to you, to others, or to the materials you are handling. Always be alert, watch out
for others, and follow these suggestions:
Attachments handle material, not people.
Safety starts with common sense, good judgement,
properly maintained equipment, careful operation, and
properly trained operators.
The safety instructions and warnings, as documented in this manual and shipped with the
machine, provide the most reliable procedures for the safe operation and maintenance
of your Long Reach attachment. It’s your responsibility to see that they are carried out.
3.2 Safety Regulations
Know your company’s safety rules. Some companies have site-specific directions and
procedures. The methods outlined in your operator’s manual provide a basis for safe oper-
ation of the machine. Because of special conditions, your company’s material handling
procedures may be somewhat different from those shown in this manual.
3.3 Safety Symbols
The following terms define the various precautions and notices:
DANGER
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury. Carefully read the
message that follows to prevent serious injury or death.
WARNING
Indicates a hazardous situation which, if not avoided, could
result in death or serious injury. Carefully read the message
that follows to prevent serious injury or death.
CAUTION
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury, or equipment damage or
void the machine warranty. Carefully read the message that
follows to prevent minor or moderate injury.
45-031 REV. 11/19
6
Notice
Describes information that is useful but not safety related.
WARNING
Multiple hazards.
Ignoring safety warnings may cause equipment damage,
personal injury or death.
All possible safety hazards cannot be foreseen and
included in this manual. The operator must always be
alert to possible hazards that could endanger personnel
or damage the equipment.
3.4 Labeling
• Change capacity, operation, and maintenance instruction plates, tags, or decals when
a forklift truck is equipped with an attachment. If the truck is equipped with front-end
attachments other than factory installed attachments, truck must be marked to iden-
tify the attachments and show the approximate weight of the truck and attachment
combination at maximum elevation with load laterally centered.
3.5 Training
• Make sure all operators are trained in the fork and attachment adaptation, operation,
and use limitations. Retrain an operator if a new attachment is added to the forklift.
Consult the operator’s manual for instructions on how to use the new equipment.
• Know the mechanical limitations of your forklift.
• Modifications or additions that affect capacity or safe operation must have prior written
approval from the forklift truck manufacturer. Capacity, operation, and maintenance
instruction plates, tags, or decals shall be changed accordingly.
• Never use free rigging for a below-the-forks lift. It could affect the capacity and safe
operation of a lift truck.
3.6 Personnel Safety
• When removing or installing dismountable attachments always keep hands and feet
free from dangerous positions or pinch points. Never leave a dismounted attachment
in a dangerous position.
• Keep hands, feet, long hair and clothing away from power-driven parts. Do not wear
loose fitting clothing or jewelry while performing maintenance and lubrication in these
areas.
• Never jump on or off the machine.
45-031 REV. 11/19 7
• Never stand on top of material being raised, lowered, or transported. (Figure 3-1)
Figure 3-1 Figure 3-2
Figure 3-3
• Never use the attachment or its load to support a man-carrying device.
• Never allow anyone under a load or under the carriage. (Figure 3-2)
• Never stand in front of or beside an attachment that is being operated. Never allow
another person to approach an attachment that is being operated. (Figure 3-3)
• Never leave an attachment or load in an elevated position.
• Never reach through the mast of the truck. Keep all parts of the body within the
driver’s compartment.
• Always operate an attachment from the operator’s seat, never while standing next
to the lift truck.
• Do not allow riders on the truck at any time.
• Always use reverse when carrying a load that impedes full vision. Watch for pedes-
trians when transporting.
• Always use personal protective equipment (PPE) appropriate to the situation.
3.7 Pre-start Checks
• Check your equipment before you operate it. If anything looks wrong, unusual or
different, report it before using the attachment.
• Do not operate this machine if you know of malfunctions, missing parts, and/or mis-ad-
justments. These situations can cause or contribute to an accident or damage to the
machine. Stop the machine immediately if problems arise after starting.
• Check to make sure the attachment on your truck is the same as on the truck capacity
plate.
45-031 REV. 11/19
8
• Check for hydraulic leaks and cracked hoses or fittings. Check the hydraulic oil level
in the lift truck hydraulic reservoir.
• All electrical cables and connectors must be in good condition. Use caution in wet
weather to avoid danger from electrical shock.
• Always check the attachment for proper fit and engagement of the truck carriage.
3.8 Operation Warnings
• You must be trained to operate this equipment prior to operation. Be extremely careful
if you do not normally operate this machine. Reorient yourself to the machine before
starting, then proceed slowly.
• Always operate an attachment from the driver’s seat.
• Always lower the attachment if you need to leave the lift truck. A lift truck supporting
a load requires your full attention.
3.9 Hydraulic Hazards
DANGER
Injection hazard.
Infection and gangrene will result when hydraulic oil
penetrates the skin. See a doctor immediately to prevent
loss of limb or death.
Use a piece of cardboard to check for hydraulic leaks.
• Wear personal protective equipment, such as gloves and safety glasses, whenever
servicing or checking a hydraulic system.
• Assume that all hydraulic hoses and components are pressurized. Relieve all hydraulic
pressure before disconnecting any hydraulic line.
• Never try to stop or check for a hydraulic leak with any part of your body; use a piece
of cardboard to check for hydraulic leaks.
3.10 Electrical Hazards
WARNING
Electrocution hazard.
Contact with energized equipment may result in injury or
death and will damage equipment.
Remain at least 25 feet from high voltage electrical wires.
45-031 REV. 11/19 9
• All electrical cables and connectors must be in good condition (free of corrosion,
damage, etc). Use caution in wet weather to avoid danger from electrical shock.
Never attempt electrical testing or repair while standing in water.
• Do not wear electrically conductive jewelry, clothing, or other items while working on
the electrical system.
3.11 Maintenance Warnings
Maintenance, lubrication and repair of this machine can be dangerous unless performed
properly. You must have the necessary skills and information, proper tools and equip-
ment. Work in a method that is safe, correct, and meets your company’s requirements.
• Do not attempt to make adjustments, or perform maintenance or service unless you
are authorized and qualified to do so.
• Include attachments in a scheduled maintenance and inspection program. Tailor
inspection steps to the attachment.
• Unless specified in service procedures, never attempt maintenance or lubrication
procedures while the machine is moving or the engine is running.
• Always perform all maintenance and lubrication procedures with the machine on level
ground, parked away from traffic lanes.
Notice
Local laws and regulations may require that additional
safety measures be taken.
• Never rely on the hydraulic system to support any part of the machine during main-
tenance or lubrication. Never stand under a component that is supported only by the
hydraulics. Make sure it is resting on its mechanical stops or appropriate safety stands.
• Use caution when working around hot fluids. Always allow lubricating and hydraulic
oils to cool before draining. Burns can be severe.
• Use extreme caution when using compressed air to blow parts dry. The pressure
should not exceed 30 psi (208 kPa) at the nozzle. Never use compressed air on
yourself. Air pressure penetrating your skin can be fatal.
WARNING
Suffocation hazard.
Engine exhaust fumes can cause death.
Remove the exhaust fumes from the area with an exhaust
pipe extension, or use ventilation fans and open shop
doors to provide adequate ventilation.
45-031 REV. 11/19
10
• Before disconnecting hydraulic lines, be sure to lower all loads and relieve all hydraulic
pressure. The load could fall on you, or escaping hydraulic oil could cause severe
personal injury.
• Prevent personal injury or equipment damage by using a lifting device with a lifting
capacity greater than twice the weight of any equipment to be lifted.
3.12 Load Handling
• Treat an unloaded forklift with an attachment as partially loaded.
CAUTION
Equipment overload hazard.
Injury or equipment damage may result if the capacity
of the truck and attachment combined are less than the
attachment capacity.
Consult truck nameplate for truck capacity with an
attachment installed.
• Never overload the attachment. Refer to the attachment nameplate for the rated
capacity of the attachment. Refer to the truck nameplate for the maximum net working
capacity of the truck/attachment combination. Never use a load to support or move
another object. Doing so can easily exceed the holding capacity of the attachment.
• Always check loads to be handled. Correct loads that are broken, unbalanced, loose,
or too heavy.
• Never lift, lower, side shift, pivot, rotate, or tilt loads while traveling. Repositioning loads
while traveling affects the stability of the truck and may impede vision or clearances.
• Do not use an attachment to open or close boxcar doors. Doing so can severely
damage the attachment and cause loss of warranty. Damage to clamp arms may
result in product damage.
• Do not carry loose items or unsupported loads on top of a clamped load.
• Never use chains, cables, or other devices in conjunction with an attachment for
load handling.
• Never clamp loads other than what the attachment was designed to handle.
• Always carry cylindrically shaped loads in the vertical position, not the horizontal.
• Always clamp loads with the contact pads, if applicable, not the arm or arm base.
• Never rotate a load that is off center to the centerline of rotation. Severe damage to
the rotator could result.
• Always ensure that the load is the same width as the pallet and neatly stacked when
using a carton clamp.
Tabla de contenidos
