Allen HP205 Guía de aplicación

OPERATIONS & PARTS MANUAL

HP205 RIDING TROWEL

Manual Part #: 065779 | Revision: C

This manual, or a copy of it, must be kept with the machine at all times.

There is a manual storage container located on the machine for your convenience.

HP205 Riding Trowel

OPERATIONS - PARTS MANUAL

This manual covers the products listed below:

All information, specications, and illustrations in this manual are subject to change without notice and

are based on the latest information at the time of publication. No part of this manual may be reproduced

or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the

express written permission of Allen Engineering Corporation (AEC). AEC assumes no responsibility or

liability for any errors or inaccuracies that may appear in this manual.

Allen Products are covered under one or more of the following patent numbers:

U.S. Design Patents: 344,736; 400,542; 400,544; 402,998; 402,999; 403,332; 404,041; 404,042;

410,931; 413,127; 416,564; 465,897; 466,909; 474,203.

U.S. Utility Patents: 5,108,220; 5,238,323; 5,328,295; 5,352,063; 5,405,216; 5,476,342; 5,480,257;

5,480,258; 5,533,831; 5,562,361; 5,567,075; 5,613,801; 5,658,089; 5,685,667; 5,803,658; 5,816,739;

5,816,740; 5,890,833; 5,934,823; 5,967,696; 5,988,938; 5,988,939; 6,019,433; 6,019,545; 6,048,130;

6,053,660; 6,089,786; 6,106,193; 6,857,815; 5,288,166; 6,582,153 B1, 7,108,449; 7,114,876;

7,316,523; 7,690,864 B2

Canadian Patents: 2,039,893.

First Issue: February 2017

Printed in U.S.A.

Part No. Description

064650 TWIN ENGINE RIDER, HP205

064355 - 06/2017

Page 4

Limited Warranty

Allen Engineering Corporation (“Allen”) warrants its products to be free of defects in material or workmanship for:

TWO YEARS FROM END USER’S DATE OF PURCHASE

Warranty period begins on the date of purchase by the End User of the product. All warranty is based on the following limited

warranty terms and conditions, including the disclaimer of implied warranties and consequential damages.

1. Allen’s obligation and liability under this warranty is limited to repairing or replacing parts if, after Allen’s inspection, there is

determined to be a defect in material or workmanship. Allen reserves the choice to repair or replace.

2. If Allen chooses to replace the part, it will be at no cost to the customer and will be made available to the Allen Distributor,

Dealer, or Rental Center from whom the End User purchased the product.

3. Replacement or repair parts, installed in the product, are warranted only for the remainder of warranty period of the product

as though they were the original parts.

4. Allen does not warranty engines or batteries. Engine warranty claims should be made directly to an authorized factory

service center for the particular engine manufacturer. Batteries are not warranted due to unknown treatment during transport,

etc, and any battery claims should be directed to the battery manufacturer.

5. Allen’s warranty does not cover the normal maintenance of products or its components (such as engine tuneups and oil &

lter changes). The warranty also does not cover normal wear and tear items (such as belts and consumables).

6. Allen’s warranty will be void if it is determined that the defect resulted from operator abuse, failure to perform normal main-

tenance on the product, modication to product, alterations or repairs made to the product without the written approval of

Allen. Allen specically excludes from warranty any damage to any trowels resulting from an impact to the rotors.

7. Impact damage to gear boxes is not covered under the Allen warranty and is deemed customer abuse.

8. Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence on the date of the warranty claim. An

Allen labor chart will determine the time allowed to complete a repair and will govern the shop labor hours that will be allowed.

9. Allen will pay freight on warranty replacement parts at worldwide standard ground rates. No warranty replacement parts will

be shipped air freight at the expense of Allen. Allen only pays outbound freight charges when sending warranty replacement

parts to the customer via ground service. Allen does not pay any inbound freight. However, if Allen determines this to be a

warranted item, only then will Allen reimburse the customer for inbound freight at standard ground rates.

10. ALLEN ENGINEERING CORPORATION’S WARRANTY POLICY WILL NOT COVER THE FOLLOWING: TAXES;

SHOP SUPPLIES; ENVIRONMENTAL SURCHARGES; AIR FREIGHT; TRAVEL TIME; LOSS OF TIME; INCONVENIENCE;

LOSS OF RENTAL REVENUE; RENTAL COSTS OF EQUIPMENT USED TO REPLACE THE PRODUCT BEING REPAIRED;

LOSS OF USE OF THE PRODUCT; COMMERCIAL LOSS; OR ANY OTHER CHARGES WHATSOEVER OR ANY LIABILI-

TIES FOR DIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGE OR DELAY.

11. ALLEN ENGINEERING CORPORATION MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED. THIS LIMITED

WARRANTY IS IN LIEU OF THE WARRANTY OF MERCHANTABILITY AND FITNESS. THERE ARE NO OTHER WARRAN-

TIES THAT EXTEND BEYOND THE DESCRIPTION ON THIS DOCUMENT.

12. No Allen employee or representative is authorized to change this warranty in any way or grant any other warranty

unless such change is made in writing and signed by an ofcer of Allen Engineering Corporation.

064355 - 06/2017 Page 5

Table of Contents

Title Page

Limited Warranty 4

Table of Contents 5

Information Contained In This Manual 7

Dealer Information 8

Ordering Parts 9

Model Number - Serial Number Codes 10

Unit Identication 11

Technical specications 12

Engine Specications 13

Machine Dimensional Specications 14

CE Declaration of Conformity 15

Section 1 - Safety

State Regulations 16

Federal Regulations 17

Safety Information 18

Safety Symbols 19

General Safety 20

Safety Labels and Decals 25

Lifting Safety 29

Transportation Safety 30

Section 2 - Operations

Pre-Operating Instructions 31

Operating 32

Section 3 - Service

Maintenance Instructions 36

Air Filter Maintenance 37

Engine Oil Maintenance 38

Maintenance Schedule 39

Filter Replacement 40

Troubleshooting 41

064355 - 06/2017

Page 6

Table of Contents - Continued

Title Page

Section 4 - Parts

Factory Service Information 42

Replacement Part Procedure 43

Seat Frame Assembly 44

Right Rotor Module Assembly 48

Right Rotor Assembly 52

Left Rotor Module Assembly 54

Left Rotor Assembly 58

Right Spider Assembly 60

Left Spider Assembly 61

Fuel System Assembly 62

Spray System Assembly 64

LH Gearbox Assembly 68

RH Gearbox Assembly 70

Throttle Pedal Assembly 72

Kill Switch Pedal Assembly 74

Throttle System Assembly 76

Hydraulics Assembly 78

Mainframe Assembly 82

Electrical Schematics 86

Section 5 - Accessories

Front Dolly Jack Assembly 92

Rear Dolly Jack Assembly 94

Trowel Arm Alignment Jig Assembly 96

Accessories 98

064355 - 06/2017 Page 7

Information Contained in this

Manual

This manual provides information and procedures to safely operate and maintain the Allen Machine.

For your own safety and protection from personal injury, carefully read, understand, and observe the

safety instructions described in this manual. Keep this manual or a copy of it with the machine at all

times.

Always operate this machine in accordance with the instructions described in this manual. A well main-

tained piece of equipment will provide many years of trouble free operation.

This manual is divided into the following sections:

SECTION 1

SAFETY

SECTION 3

SERVICE

SECTION 2

OPERATIONS

SECTION 4

PARTS

Complete any warranty requirements as specied by the engine manufacturer in their instructions

found inside the manual box located on the operator’s control panel.

Your engine is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered

under Allen Engineering Corporation, Inc warranty.

Your engine manufacturer should be contacted if you wish to purchase a parts manual or a repair man-

ual for your engine.

Refer to enclosed owners engine manual for complete O&M instructions. See your battery manufactur-

er for battery warranty.

SECTION 5

ACCESSORIES

064355 - 06/2017

Page 8

Dealer Name: _____________________________________________________________

Phone #: (____) - ____ - ____________________________________________________

Address: ________________________________________________________________

City:__________________________________State:________ Zip:___________________

Salesman: _______________________________Mobile Phone _____________________

Additional Comments: ______________________________________________________

________________________________________________________________________

Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts.

Always contact the Allen Dealer who sold you this machine for Allen Certied repairs and replacement

parts.

Place Allen Dealer information below for future reference.

Dealer Information

064355 - 06/2017 Page 9

Ordering Parts

Section 4 contains illustrated parts lists for help in ordering replacement parts for your machine. Fol-

low the instructions below when ordering parts to insure prompt and accurate delivery:

1. All orders for service parts - include the serial number for the machine. Shipment

will be delayed if this information is not available.

2. Include correct description and part number from the “PARTS” section of this

manual.

3. Specify exact shipping instructions, including the preferred routing and complete

destination address.

4. DO NOT return parts to AEC without receiving written authorization from AEC. All

authorized returns must be shipped pre-paid.

5. When placing an order, please contact the AEC dealer nearest you.

All information, specications, and illustrations in this manual

are subject to change without notice and are based

on the latest information at the time of publication.

VISIT US!!! www.alleneng.com

LIKE US!!! www.facebook.com/AllenEngineering

WATCH US!!! www.youtube.com/AllenMachinery

064355 - 06/2017

Page 10

Model Number - Serial Number Codes

Manufacturer’s Codes:

When ordering parts or requesting service information, you will always be asked to specify the model

and serial numbers of the machine. The legends below specically denes each signicant character

or group of characters of the Model Number and Serial Number codes.

Model Number

HP 205

Series

205

High Performance

Serial Number

The serial number found on the identication plate is a ten digit format. The model number identies

your machine and will ensure that you receive the correct replacement parts.

Serial Number Example

205 04 15 001

Series

205

Month

Year

Sequence Number

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