Allen-Bradley Kinetix 5700 Series Manual de usuario

Installation Instructions

Original Instructions

Kinetix 5700 Regenerative Bus Supply

Catalog Numbers 2198-RP088, 2198-RP200, 2198-RP263, 2198-RP312

About the Regenerative Bus Supply

The Kinetix® 5700 regenerative bus supply with 400V-class three-phase AC input provides

continuous output power and current to servo drives for applications with requirements in the

range of 24…140 kW and 35…207 A, respectively.

See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for detailed

information on wiring, applying power, troubleshooting, and integration with

ControlLogix® 5580 controllers with EtherNet/IP communication modules or

CompactLogix™ 5380 controllers with embedded EtherNet/IP network connections.

Topic Page

About the Regenerative Bus Supply 1

Catalog Number Explanation 2

Before You Begin 2

Unpack and Inspect the Module 3

Lifting Instructions 3

Ground Jumper Settings 6

Install the Regenerative Bus Supply 7

Mounting Hole Patterns 8

Connector Data 11

Wiring Requirements 14

Circuit Breaker/Fuse Specifications 16

Specifications 18

Additional Resources 19

2Rockwell Automation Publication 2198-IN014A-EN-P - August 2018

Kinetix 5700 Regenerative Bus Supply

Catalog Number Explanation

This publication applies to the following Kinetix 5700 regenerative bus supplies.

Regenerative Bus Supply Catalog Numbers

Before You Begin

Prepare all equipment and hardware that is used to lift the regenerative bus supply before you

unpack and lift the module out of the shipping container.

Parts List

The Kinetix 5700 regenerative bus supplies include the following accessory items:

•DC-busendcaps

• Wiring plug connector set for mains input power (IPD), 24V control input power (CP),

digital inputs (IOD), shunt power (RC), and contactor enable (CED)

• Wiring plug connector for shunt power (RC) connections installed on the module

• These installation instructions, publication 2198-IN014

Regenerative Bus Supply

Cat. No.

Module

Width

Input Voltage (1)

(1) Applies when DC-bus voltage regulation is enabled. If DC-bus voltage regulation is not enabled, then the input voltage range is 324….528V AC.

For more information on these two modes of operation, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.

Continuous

Output Power

Continuous

Output Current

ADC rms

2198-RP088 165

324…506V AC rms,

three-phase

24 35

2198-RP200 275 67 100

2198-RP263

440

119 176

2198-RP312 140 207

TIP Replacement connector sets (catalog numbers 2198-KITCON-RP088, 2198-KITCON-RP200, and

2198-KITCON-RP312) are also available. See the Kinetix Servo Drives Specifications Technical Data,

publication KNX-TD003, for more information.

Rockwell Automation Publication 2198-IN014A-EN-P - August 2018 3

Kinetix 5700 Regenerative Bus Supply

Unpack and Inspect the Module

Upon delivery, follow these steps to unpack, and inspect the module.

1. Inspect the shipping container for any damage that occurred during transit.

2. Remove the cover of the shipping container.

3. Remove the protective packing materials.

4. Inspect the module for any damage.

5. If damage to the module exists, contact the carrier that delivered the shipment and your

Rockwell Automation sales representative to schedule an inspection.

6. Retain all product packaging for review by the carrier.

7. Remove the fasteners that secure the module to the pallet, if applicable.

8. After unpacking, check the item nameplate catalog number against the purchase order.

Lifting Instructions

A hoist, straps, and J-hooks with a lockable clasp capable of supporting the maximum module

weight are recommended. See Specifications on page 18 for weight specifications.

These lifting instructions apply to catalog numbers 2198-RP200, 2198-RP263, and

2198-RP312.

Read the Lifting Precautions

Read these precautions before attempting to lift the regenerative bus supply.

IMPORTANT Delivery of equipment from Rockwell Automation to the carrier is considered delivery to the

buyer. The carrier becomes liable for any damage that occurs during transit. It is the

responsibility of the buyer to notify the proper party if damage is found. The buyer can forfeit

any right to recovery for loss or damages by failing to comply with these steps.

ATTENTION: All equipment and hardware that is used to lift the module must be properly sized

and rated to lift and hold the weight of the module safely. To guard against possible personal

injury or equipment damage:

• Inspect all hardware for proper attachment before a module is lifted.

• Do not let any part of the module or lift equipment to contact electrically charged conductors

or components.

• Do not subject the module to high rates of acceleration or deceleration during a lift or

transportation.

• Do not allow personnel or their limbs directly beneath the module during a lift.

4Rockwell Automation Publication 2198-IN014A-EN-P - August 2018

Kinetix 5700 Regenerative Bus Supply

Lift the Module

Follow theses steps to lift the regenerative bus supply.

1. Insert and secure the appropriate hardware in the designated lift points (as identified in

the illustrations).

ATTENTION: To guard against equipment damage, verify that the hardware is securely

connected to the correct lift points on the module as shown.

Use all three attachment points to lift.

175

(6.89)

Ø16

(0.63)

<45°

225

(8.86)

> 113

(4.45)

Dimensions are in millimeters and (inches).

Catalog Number 2198-RP200

Rockwell Automation Publication 2198-IN014A-EN-P - August 2018 5

Kinetix 5700 Regenerative Bus Supply

2. Slowly lift the module to an upright position and carefully transport the module to the

installation location.

IMPORTANT When approaching the full upright (vertical) position, the weight can shift and

cause the module to swing unexpectedly. Control the movement of the module as

it is lifted from the shipping container.

Catalog Numbers 2198-RP263 and 2198-RP312

233

(9.17)

<45°

> 117

(4.60)

233

(9.17)

Ø16

(0.63)

Dimensions are in millimeters and (inches).

6Rockwell Automation Publication 2198-IN014A-EN-P - August 2018

Kinetix 5700 Regenerative Bus Supply

Ground Jumper Settings

The regenerative bus supply includes a ground jumper that is installed at the factory. Keep the

ground jumper installed when input power has a grounded-wye configuration. Remove the

ground jumper when using impedance-grounded power configurations. Refer to the

Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for configuration diagrams.

The ground-jumper access door is located on the front of the regenerative bus supply. To access

the ground jumper, insert a small screw driver or probe into the door release slot and push the

door up behind the cover.

Remove the Ground Jumper

IMPORTANT If you have grounded-wye power distribution in your facility, do not remove the ground

jumper from the regenerative bus supply. For all other power distribution configurations,

refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, to determine

the ground jumper setting.

ATTENTION: Risk of equipment damage exists. The input-power ground configuration must be

accurately determined. When the ground jumper is installed with impedance-grounded power

distribution or when the ground jumper is not installed with grounded-wye power distribution,

damage to equipment can result.

ATTENTION: Risk of equipment damage exists. If you are using the 2198-RPxxx regenerative bus

supply, always remove the ground jumper in 2198-Dxxx-ERSxand 2198-Sxxx-ERSxinverters.

ATTENTION: To avoid personal injury, the ground jumper access door must be kept closed when

power is applied. If power was present and then removed, wait at least 5 minutes for the DC-bus

voltage to dissipate, and verify that no DC-bus voltage exists before accessing the ground jumper.

Ground Jumper Access Door

(behind cover)

Ground Jumper

Ground jumper installed

for grounded WYE power configuration

(jumper installed is default setting).

Remove jumper for impedance-grounded

power configurations.

TIP

Hold the jumper with

needle-nosed pliers and

loosen captive screws.

Door Release Slot

Rockwell Automation Publication 2198-IN014A-EN-P - August 2018 7

Kinetix 5700 Regenerative Bus Supply

Ground Jumper Setting for Regenerative Bus Supply

Install the Regenerative Bus Supply

These procedures assume that you have prepared your panel and understand how to bond your

system. For installation instructions regarding equipment and accessories not included here, refer

to the instructions that came with those products.

Mount the Regenerative Bus Supply

Observe these clearance requirements when mounting the regenerative bus supply:

• Additional clearance is required for cables and wires or the shared-bus connection

system connected to the top of the module.

• Additional clearance is required if other devices are installed above and/or below the

module and have clearance requirements of their own.

• Additional clearance left and right of the module is required when mounted adjacent

to noise sensitive equipment or clean wire ways.

• The recommended minimum cabinet depth is 300 mm (11.81 in.).

Ground Configuration (1)

(1) Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for configuration diagrams.

Regenerative Bus Supply

Ground Jumper Setting

Grounded (wye) Ground jumper installed

(default setting)

Impedance grounded Remove ground jumper

SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and wiring of the

Kinetix 5700 drive system prior to applying power. Once power is applied, connector terminals can

have voltage present even when not in use.

ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling,

tapping, and welding with the system removed from the enclosure. Because the system is of the

open type construction, be careful to keep any metal debris from falling into it. Metal debris or

other foreign matter can become lodged in the circuitry and result in damage to components.

8Rockwell Automation Publication 2198-IN014A-EN-P - August 2018

Kinetix 5700 Regenerative Bus Supply

Minimum Clearance Requirements

The Kinetix 5700 drive system must be spaced by aligning the zero-stack tab and cutout. To

mount, size, and configure shared-bus configurations, refer to the Kinetix 5700 Servo Drives

User Manual, publication 2198-UM002.

Mount the Kinetix 5700 regenerative bus supply to the cabinet subpanel with M5 (#10-32) steel

bolts torqued to 4.0 N•m (35.4 lb•in), max.

Mounting Hole Patterns

This section provides mounting hole patterns for Kinetix 5700 regenerative bus supplies that are

mounted in zero-stack (shared-bus) configurations. The regenerative bus supply can be mounted

on the far right, far left, or anywhere in between. However, the far left position is preferred to

accommodate the 24V shared bus.

IMPORTANT Mount the regenerative bus supply in an upright position as shown. Do not mount the unit on

its side.

MOD

NET

I/O

510

OK+

OK–

EN–

EN+

Clearance right of the

module is not required.

Clearance left of the

module is not required.

Kinetix 5700

Regenerative Bus Supply

Clearance Below

For Airflow and Installation

Clearance Above

For Airflow and Installation

Refer to Product Dimensions on page 10

for regenerative bus supply dimensions.

Bus Supply

Cat. No.

Clearance

Above

mm (in.)

Clearance

Below

mm (in.)

2198-RP088

40 (1.57)

100 (3.94)

2198-RP200 150 (5.91)

2198-RP263

80 (3.15) 200 (7.87)

2198-RP312

MOD

NET

MOD

NET

MOD

NET

Zero-stack Tab and

Cutout Aligned

Shared-busconnection

system is not shown

for clarity.

Rockwell Automation Publication 2198-IN014A-EN-P - August 2018 9

Kinetix 5700 Regenerative Bus Supply

Mounting holes for the Kinetix 5700 regenerative bus supply modules are based on 55 mm

spacing, however, only the holes specified for each module are required.

Regenerative Bus Supply Mounting Hole Patterns

Also available to assist you with mounting holes is the Kinetix 5700 System Mounting Toolkit,

catalog number 2198-K5700-MOUNTKIT.

176 (6.93)

Lower Mounting Hole

345 (13.58)

Lower Mounting Hole

420 (16.54)

Lower Mounting Hole

465 (18.31)

Lower Mounting Hole

27.5 55.0

40.0

55.0 110 55.0 110 110 165

110 110

0.00

IMPORTANT Hole spacing is measured in millimeters and not converted to inches to avoid errors due to rounding.

32.0 Upper

Mounting Holes

300 Module Height

312 Ground Stud

318

420 Module Height

432 Ground Stud

438

312 Lower

Mounting Hole

432 Lower

Mounting Hole

2198-RP312

2198-RP263

Regenerative Bus Supply

(440 mm module width)

2198-RP200

Regenerative Bus Supply

(275 mm module width)

2198-S263-ERSx

2198-S312-ERSx

Single-axis Inverter

(220 mm module width)

2198-RP088

Regenerative

Bus Supply

(165 mm

module width)

10 Rockwell Automation Publication 2198-IN014A-EN-P - August 2018

Kinetix 5700 Regenerative Bus Supply

Product Dimensions

Refer to the Kinetix Servo Drives Technical Data, publication KNX-TD003, for product

dimensions of all Kinetix 5700 drive modules.

Regenerative Bus Supply

Cat. No.

mm (in.)

E (1)

mm (in.)

(1) Maximum distance between lift points.

2198-RP088 165 (6.50) 300 (11.8) 358 (14.1)

252 (9.92)

198 (7.80)

2198-RP200 275 (10.83)

420 (16.54) 478 (18.82)

225 (8.86), max

2198-RP263

440 (17.32) 233 (9.17), max

2198-RP312

15.5

(0.61)

MOD

NET

I/O

510

OK+

OK–

EN–

EN+

Ø16

(0.63)

Dimensions are in mm (in.)

2198-RP088

Regenerative Bus Supply is Shown

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