Allen-Bradley Series B Manual de usuario

Service

Manual

Bulletin 1336 FORCE

Adjustable Frequency

AC Drive

Series B, C, D

B150 – B250

C150 – C250

Allen-Bradley

Because of the variety of uses for the products described in this

publication, those responsible for the application and use of this

control equipment must satisfy themselves that all necessary steps

have been taken to assure that each application and use meets all

performance and safety requirements, including any applicable laws,

regulations, codes and standards.

The illustrations, charts, sample programs and layout examples

shown in this guide are intended solely for purposes of example.

Since there are many variables and requirements associated with any

particular installation, Allen-Bradley does not assume responsibility

or liability (to include intellectual property liability) for actual use

based upon the examples shown in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the

Application, Installation, and Maintenance of Solid-State Control

(available from your local Allen-Bradley office), describes some

important differences between solid-state equipment and

electromechanical devices that should be taken into consideration

when applying products such as those described in this publication.

Reproduction of the contents of this copyrighted publication, in

whole or in part, without written permission of Allen-Bradley

Company, Inc., is prohibited.

Throughout this manual we use notes to make you aware of safety

considerations:

ATTENTION: Identifies information about practices

or circumstances that can lead to personal injury or

death, property damage or economic loss.

Attention statements help you to:

•identify a hazard

•avoid the hazard

•recognize the consequences

Important:

Identifies information that is critical for successful

application and understanding of the product.

ControlNet is a trademark; PLC is a registered trademark of Allen-Bradley Company, Inc.

Important User

Information

Summary of Changes

Publication 1336 FORCE-6.14 – August, 1999

Summary of Changes

The information below summarizes the changes to the

company-wide templates since the last release.

The derating tables in the Preface have been removed. Refer to the

1336 FORCE User Manual.

Updated Information

Summary of Changes

Publication 1336 FORCE-6.14 – August, 1999

This Page Intentionally Left Blank

Publication 1336 FORCE-6.14 – August, 1999

Manual Objective P–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Who Should Use This Manual P–1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Precautions P–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrostatic Discharge Precautions P–2. . . . . . . . . . . . . . . . . . . . . . .

1336 FORCE Product Identification P–3. . . . . . . . . . . . . . . . . . . . . . . .

Drive Nameplate Location P–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Software Compatibility P–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive and Option Identification P–4. . . . . . . . . . . . . . . . . . . . . . . . . . .

1336 FORCE Drive Catalog Numbers P–4. . . . . . . . . . . . . . . . . . . .

Drive Rating Qualifications P–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Enclosure Type P–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conventions P–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Input P–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Interlock P–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bit P–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check P–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connector P–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Default P–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Enable Input P–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

False P–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Jumper P–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Interface Board P–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parameter P–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Press P–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

True P–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Related Publications P–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 1

Chapter Objectives 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter Overview 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Interface Option 1–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Interface Board Jumpers 1–4. . . . . . . . . . . . . . . . . . . . . . . .

Available Inputs 1–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard Adapter Local Programming 1–5. . . . . . . . . . . . . . . . . . . . . .

Adapters and Communication Ports 1–11. . . . . . . . . . . . . . . . . . . . . . .

Human Interface Module 1–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard Adapter Ports 1–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLC Comm Adapter Ports 1–12. . . . . . . . . . . . . . . . . . . . . . . . . . . .

HIM Removal 1–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HIM Operation 1–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graphic Programming Terminal 1–15. . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

Preface

Control Logic Wiring and

Adapters

Table of Contents

Publication 1336 FORCE-6.14 – August, 1999

GPT Description 1–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Tools 1–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Firmware Function 1–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 2

Chapter Objectives 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disassembly and Access Overview 2–1. . . . . . . . . . . . . . . . . . . . . . . .

Electrostatic Discharge Precautions 2–1. . . . . . . . . . . . . . . . . . . . . . .

Tools 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fastener Torque Specifications 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . .

Torque Sequence 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Torque Specifications 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disassembly and Access Procedures 2–6. . . . . . . . . . . . . . . . . . . . . .

Opening the Drive Enclosure 2–6. . . . . . . . . . . . . . . . . . . . . . . . . .

Removal 2–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the High Voltage Guard 2–8. . . . . . . . . . . . . . . . . . . . . .

Removal 2–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 2–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing Control Interface L-Option Board MOD–L4, –L5, or –L6 2–10

Removal 2–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 2–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the Main Control Board 2–12. . . . . . . . . . . . . . . . . . . . . . .

Removal 2–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 2–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the Standard Adapter Board 2–14. . . . . . . . . . . . . . . . . . .

Removal 2–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 2–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the PLC Comm Adapter Board 2–16. . . . . . . . . . . . . . . . .

Removal 2–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 2–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the Control Board/Adapter Mounting Plate 2–18. . . . . . . . .

Removal 2–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 2–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing The Gate Driver Board Mounting Plate 2–20. . . . . . . . . . . .

Removal 2–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 2–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the Gate Driver Board 2–23. . . . . . . . . . . . . . . . . . . . . . . .

Removal 2–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 2–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the Precharge Board Mounting Plate 2–25. . . . . . . . . . . . .

Removal 2–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 2–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the Precharge Board 2–27. . . . . . . . . . . . . . . . . . . . . . . .

Removal 2–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disassembly and Access

Procedures

Table of Contents

iii

Publication 1336 FORCE-6.14 – August, 1999

Installation 2–28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing a Power Module Snubber Board 2–29. . . . . . . . . . . . . . . .

Removal 2–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 2–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing an Input Rectifier Snubber Board 2–32. . . . . . . . . . . . . . . .

Removal 2–32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 2–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessing Power Plane Components 2–33. . . . . . . . . . . . . . . . . . . .

Chapter 3

Chapter Objectives 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Component Test Overview 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrostatic Discharge Precautions 3–2. . . . . . . . . . . . . . . . . . . . . . .

Tools 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Test 1

Testing the Gate Driver Board 3–3. . . . . . . . . . . . . . . . . . . . . . . . .

Test 2

Testing the Precharge Board 3–5. . . . . . . . . . . . . . . . . . . . . . . . . .

Test 3

Testing the Power Modules 3–7. . . . . . . . . . . . . . . . . . . . . . . . . . .

Test 4

Testing the Bus Capacitors 3–10. . . . . . . . . . . . . . . . . . . . . . . . . . .

Test 5

Testing the Input Rectifiers 3–13. . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 4

Chapter Objective 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Part Replacement Overview 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Precautions 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrostatic Discharge Precautions 4–1. . . . . . . . . . . . . . . . . . . . . . .

Tools 4–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Major Component Replacement 4–2. . . . . . . . . . . . . . . . . . . . . . . . . .

Detailed Product Identification 4–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bus Capacitor Bank 4–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removal 4–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Thermistor 4–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removal 4–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power Modules 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removal 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Input Rectifiers 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removal 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fan and Transformer Assembly 4–14. . . . . . . . . . . . . . . . . . . . . . . .

Component Test Procedures

Part Replacement

Procedures

Table of Contents

Publication 1336 FORCE-6.14 – August, 1999

Removal 4–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DC Bus Inductor L1 4–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removal 4–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ground Sense CT 4–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removal 4–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bus Fuse F1 4–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removal 4–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LEMs 4–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removal 4–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MOV Surge Suppressor 4–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removal 4–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 5

Chapter Objectives 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ordering Replacement Parts 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacement Parts Listing 5–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 6

Glossary

Index

Notes

Replacement Parts List

Schematics — 150 – 300 HP

1336 FORCE Drives

Preface

Publication 1336 FORCE-6.14 – August, 1999

Preface

The information in this manual is designed to help repair an

Allen-Bradley Bulletin 1336 FORCE Adjustable Frequency AC

Drive with ratings B150 – B250, C150 – C250, and CX300.

This manual is intended for qualified service personnel responsible

for repairing the 1336 FORCE Adjustable Frequency AC Drive. You

should:

•Read this entire manual before performing maintenance or repairs

to drives.

•Have previous experience with, and basic understanding of,

electrical terminology, procedures, required equipment,

equipment protection procedures and methods, and safety

precautions.

This manual describes equipment and disassembly procedures. You

begin with general illustrations and end with greater detail

concerning replacement parts and part locations on the drives. Later

chapters may refer you back to earlier chapters for information on

basic equipment and steps necessary to perform detailed diagnostics

and part replacement.

ATTENTION: Some printed circuit boards and drive

components may contain hazardous voltage levels.

Remove and lock out power before you disconnect or

reconnect wires, and before you remove or replace

fuses and circuit boards. Verify bus voltage by

measuring the voltage between +DC and –DC on

Terminal Block TB1. Do not attempt to service the

drive until the bus voltage has discharged to zero volts.

Manual Objective

Who Should Use This

Manual

Safety Precautions

PrefaceP–2

Publication 1336 FORCE-6.14 – August, 1999

ATTENTION: Potentially fatal voltages may result

from improper usage of oscilloscope and other test

equipment. The oscilloscope chassis may be at a

potentially fatal voltage if not properly grounded. If an

oscilloscope is used to measure high voltage

waveforms, use only a dual channel oscilloscope in the

differential mode with X 100 probes. It is

recommended that the oscilloscope be used in the A

minus B Quasi-differential mode with the oscilloscope

chassis correctly grounded to an earth ground.

ATTENTION: Only personnel familiar with the

1336 FORCE Adjustable Frequency AC Drive and

associated machinery should plan or implement the

installation, start-up and subsequent maintenance of the

system. Failure to comply may result in personal injury

and/or equipment damage.

ATTENTION: This assembly contains parts and

sub-assemblies that are sensitive to electrostatic

discharge. Static control precautions are required when

servicing this assembly. Component damage may result

if you ignore electrostatic discharge control procedures.

If you are not familiar with static control procedures,

reference Allen-Bradley Publication 8000-4.5.2,

Guarding Against Electrostatic Damage, or any other

applicable ESD protection handbook.

Electrostatic discharge generated by static electricity can damage the

complimentary metallic oxide semiconductor devices on various

drive boards. It is recommended that you perform these procedures

to guard against this type of damage when circuit boards are

removed or installed:

•Wear a wrist-type grounding strap that is grounded to the drive

chassis.

•Attach the wrist strap before removing the new circuit board from

the conductive packet.

•Remove boards from the drive and immediately insert them into

their conductive packets.

Electrostatic Discharge

Precautions

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Allen-Bradley PowerFlex 70 Manual de usuario

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Allen-Bradley PowerFlex 520 Series Manual de usuario

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Allen-Bradley PowerFlex 6000T Manual de usuario

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Allen-Bradley PowerFlex 700H Manual del propietario

Allen-Bradley

Allen-Bradley PowerFlex 4 Manual de instrucciones

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Allen-Bradley Ultra1500 2092-DA1 Manual de usuario

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Allen-Bradley powerflex 700 Manual de usuario

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Allen-Bradley PowerFlex 40P Manual de usuario

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Allen-Bradley

Allen-Bradley 1336 IMPACT Manual de usuario

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Allen-Bradley CX300 Manual de usuario

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Allen-Bradley

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Manuales populares de Accionamiento de CC de otras marcas

Vincent Associates

Vincent Associates UNIBLITZ ED12DSS Manual de usuario

EKSMA OPTICS

EKSMA OPTICS DQ-100-4 Manual de lista de piezas

Chamberlain Garog

Chamberlain Garog D Series Manual de usuario

Parker

Parker PDS Series Manual de usuario

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Festo DGC G Series Guía de configuración

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Danfoss VLT 2800 Series Hoja de especificaciones

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ABB ACQ580-01 Series Manual de instalación

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YASKAWA CANopen SI-S3 Manual de usuario

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