Allducks 812/300 Manual de usuario
Assembly Instructions
812/300; 812/400; 812/400 MONO
812.03 ; 412.03pro; 812.03/400pro
Table of contents
1.1 Gate operator kit
1.2 Technical features
1.3 How to operate the device
1.4 Safety recommendations
1.5 For higher safety
1.6 Emergency control
1.7 Compliance to norms
2.0 Actuators assembly to “K” plate
2.1 Front support assembly
2.2 Second actuator assembly
3.0 Wiring
3.1 Standard electric connections
3.2 Special connections
3.3 Settings
3.4 Special electric connections: photocells
3.5 Emergency battery
3.6 Key selector
3.7 Blinker
3.8 Transmitter encoding
3.9 Advanced functions
4.0 Control list: 20 points
4.1 Help ...trouble shooting
4.2 Spare parts
5.0 Guarantee
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ALLDUCKS Srl
via Alessandro Volta,1 - 20060 Ornago (MI) Italy
Tel. +39/039/6010654 Fax +39/039/6011243
www.allducks.it
1.1 Kits composition Fig.1
HC 812.03 max 2.5 x 2 m
No. 2 12V actuators 300 mm stroke. A
No. 1 CTR42 Programmer with radio receiver. B
No. 2 remote transmitters with 12V built-in battery. C
No. 1 Key selector. D
No. 1 Unlocking key. I
No. 1 Blinker. E
HC 412.03/ 400 protop max. 3.5 m
No. 1 Actuator 12V 400 mm stroke. A
No. 1 CTR42/S Programmer with radio receiver. B (extra outputs: 12V electric lockset, pedestrian opening, temporised garden light)
No. 2 3-channel remote transmitters with 12V built-in battery. C
No. 1 Key selector. D
No. 1 Unlocking key. I
No. 1 Blinker. E
No. 1 Pair of photocells. M
No. 1 Antenna with cable. N
HC 812.03 /400 protop max 3 x 2 m
No. 2 12V actuators 400 mm stroke. A
No. 1 CTR42/S Programmer with radio receiver. B (extra outputs: 12V electric lockset, pedestrian opening, temporised garden light)
No. 2 3-channel remote transmitters with 12V built-in battery. C
No. 1 Key selector. D
No. 1 Unlocking key. I
No. 1 Blinker. E
No. 1 Pair of photocells. M
No. 1 Antenna with cable. N
All our kits are provided with accessories for the assembly
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HC412.03/400 protop HC812.03/400 protop
HC812.03
Fig.1
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1.2 Technical features
A: Actuators provided with triple trapezoidal screw driven by an irreversible worm screw gear motor provided
with EMERGENCY UNLOCKING SYSTEM.
12 V DC Motor
- Maximum thrust: 150N
- Piston rod speed: 1.5 cm per sec.
- Possibility of continuous work.
- Operating temperature: -15 + 45°C.
- Protection degree: IP44.
B: System control equipment.
- Plastic casing with IP44 protection degree, provided with No. 3+2 fairleads.
- Control card CTR42 and/or CTR42/S .
- 20 amp. relays
- 433.92 MHz radioreceiver in compliance with European norms I.ETS 300 220
- 12 V AC power supply input ; 12 V DC outputs.
- Double working program: Step-to-step/Automatic.
- Amps safety control system.
- Power supply warning LED.
- Toroidal transformer - CE - 230/12V -50Hz 110/12V -60 Hz 100W.
C: 433.92 MHz quartz remote transmitters in compliance with norms I-ETS 300 220, EEC approvals.
D: Key selector with built-in force-proof system.
E: Blinker:
- Plastic casing with IP44 protection degree provided with fairlead.
- Lamp holder.
- 12V 10W max bulb
F/H/L/K: Adjustable fixation system
I: Unlocking key.
M: Pair of 12V photocells. Protop models
N: Antenna with cable. Protop models
Protop
Protop
Fig.1/a
1.3 How to operate the device Fig.2
The pulse is sent to the remote transmitter “C” and is received by the electronic programmer “B” which provides to
supply the energy to motors “A” which drive the gate wings. Two operating modes are available: step-to-step and auto-
matic.
STEP TO STEP OPERATION
OPENING STEP
A pulse open the wings.
During the operation, one can always stop the movement by giving a pulse, while a further pulse (after 3-4 seconds
from the stop) leads to closing.
CLOSING STEP
A pulse closes the wings.
During the movement one can always stop the movement by giving a pulse, while a further pulse (after 3-4 seconds
from the stop) reopens the gate.
AUTOMATIC OPERATION
OPENING STEP
A pulse opens the wings.
During the operation, one cannot stop the movement by giving a pulse.
CLOSING STEP
After the opening the gate will automatically close, after a pause time that can be set as desired through the program-
mer. During the pause, the system does not accept closing pulses.
During closing a pulse reverses the movement (reopening).
The blinker “E” will warn the wings are moving.
The system is designed to last many years and NO MAINTENANCE is needed.
At intervals wash the actuators with water and soap.
The actuator piston rod made of stainless steel has NEVER to be lubricated.
1.4 Safety recommendations
The system is provided with a crushing-proof electronic safety device controlled by microprocessor. Check the perfect
alignment of the gate hinge pivots for a correct adjustment.
1.5 For higher safety Fig. 16/16a
We advise to install one or two pair of photocells. They shall provide for the reopening of the wings in case an object
obstructs their way.
We also advise to comply with norms on automation in force in the various countries.
1.6 Emergency control Fig. 3
In case the system fails, the gate can be manually opened.
Insert the triangular key inside the triangular slot positioned over the motors, then turn counter-clockwise till the stop.
Motors will unlock. The inverse operation restores the gate automation.
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Fig.2
Fig.3
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2.0 Actuators assembly to “K” plate Fig.4
ssemble the adjustable “K” plate and fix it to the wall. This operation is extremely important as it shall determine the following parameters:
1. Gate opening speed
2. Actuator thrust strength
Fundamental elements to make this choice are the following:
3. The gate size (weight/length)
4. Pillar size
You will find a series of sizes to determine the positioning of K plate with respect to the gate “V” rotation axis (hinge pivot). Fig.6-7-8
- F7 300mm STROKE ACTUATORS
- F8 400mm STROKE ACTUATORS
- For gates whose length is longer than cm 150, consider “B” measures higher than 10 cm.
- The “A” measure is actually ininfluent in the choice therefore it can be determined only by the size of the pillar.
- Some standard advised measures are (for 300 mm stroke actuators):
Gates not exceeding 150 cm: A=10 cm / B= 10 cm
Gates exceeding 150 cm: A= 14 cm / B= 12 cm
- Remind the higher is “B” measure, the slower the gate will open.
Caution: :maximum thrust strength allowed: 150 N
In order to be sure not to exceed 15 Kg of thrust strength, do not use measures shown in the blackened boxes of Fig. 7. In case it were necessary to use those measures, it is mandatory
to install a double pair of safety photocells. Fig.16 (Ref. 7012)
2.1 Front support assembly
After the “K” plate fixation, install the actuator through the pivot. ( Fig.1/a element F).
IMPORTANT: Then provide for the “STOPS” installation on the ground.
Fig.4 Fig.5
V
K
H
Fig.6
6
Fig.7 Fig.8
- Open the gate wing till the desired position is reached
Now the “H” front plate can be fixed following this scheme.
- You have to unlocked the actuator by means of the key through the plug. Fig.3
1. Open the wing till the STOP is reached.
2. Lay the actuator on the gate with the rod COMPLETELY INSIDE (position perfectly horizontal).
3. Fit the “H” plate.
4. Then fix the H plate to the gate by means of screws or by welding it to the gate.
It is advisable to check the good operation of the movement by opening the gate wings manually.
2.2 Second actuator assembly
Repeat the operation for the other gate wing, following the same steps 2.0 and 2.1.
Caution: Fixation measures of the second actuator shall absolutely be the same as the first ones.
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3.0 Wiring Fig. 9
AC: AC line input
A: 12 V electromechanical pistons
B: Electronic control equipment Fig.14
D: Key selector
E: 12V max 10W blinker
1: Connection cable motor M1 - Bipolar cable 1.5 mm_ cross section
2: Connection cable motor M2 - Bipolar cable 1.5 mm_ cross section
3: Blinker connection cable (not supplied)
4: Key selector connection cable (not supplied)
5: Connector block (not supplied). Minimum height above ground 40 cm.
6: Underground cable duct (not supplied)
Mark and drill the pillar in the anchoring point of the control unit. Position the unit at a minimum distance of 1 m from the motor.
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4
Fig.9
B
Fig.10
Fig.11
Fig.12 Fig.13
230V 50Hz
110V 60Hz
Fig.12a
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3.1 Standard electric connections Fig.14
Unscrew the protection of the control unit Fig.14a and carry out the following connections according to the following:
1. Connect the M1 motor to terminals
M1 (16 blue 17 brown) in case of 1 motor. First motor with delayed start in closing
And/or
M2 (14 blue and 15 brown) in case of 2 motors. Second motor with delayed start in opening
!!Caution: in the one-wing kit (HC412.03/400 protop) the motor shall be connected to M1 terminals (16 blue and 17 brown) and
the switch YP1 (fig.14) moved to 1 position.
2. Connect the power supply line to transformer terminals. Fig.12/12a.
Caution: Check the good anchoring of actuators and the sliding movement of the gate by moving it manually after having unlocked
the actuators by turning the unlocking key counter-clockwise, see Fig. 3. Then close the wings and lock motors.
- In case photocells were not used, connect terminals 4-5 with a jumper (operations already carried out in the workshop).
3. The green LED will go on.
TEST!
By pressing the T1 left hand button of the remote transmitter, Fig.20, the gate shall open and stop in the wide open position.
By further pressing the same key, the gate shall close.
“You can then open your gate automatically!”
Fig.14
Fig.14a
Connections:
1 – antenna pole
2 – antenna sheath
3 - start
4 - photocell
5 - start/photocell common
9 - pedestrian start (only CTR42/S)
10 – photocells power supply positive
11 - photocells power supply negative
12 – blinker
13 – blinker
14 – motor 2 blue
15 – motor 2 brown
16 – motor 1 blue
17 – motor 1 brown
18 – courtesy light (only CTR42/S)
19 – courtesy light (only CTR42/S)
20 – electric lockset (only CTR42/S)
21 - electric lockset (only CTR42/S)
RV1) motor 1 power
RV2) motor 2 power
RV3) pause
LV) green led
LR) red led
P1) remote transmitter encoding
P2) non pressure
Fuse) 10A protection fuse
yp1) 1/2 wings operation switch
Batt+) positive battery input
Batt-) negative battery input
V12/V0) transformer input
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Fig.14
3.2 Special connections only for CTR42/S Fig.14
Caution : only for the following references:
HC412.03/400 protop and 812.03/400 protop professional automation
CTR42/S programmer version
It will be possible to:
1. Connect an electric lockset
2. Another garden lights output
3. Open only one wing to allow the pedestrian crossing
How to proceed:
1. carry out all the connections, see paragraph 3.1 and possibly photocells paragraph 3.4.
2. Connect the terminals:
18-19 to a low voltage relay which is, on its turn, connected to garden lights
20-21 to a 12V electric lockset to be connected to the gate and which shall be activated at each movement
5-9 to a push-button that will activate the only pedestrian crossing.
Caution: giving a pulse on the button connected to terminals 5-9 NO (normally open) the wing will open corresponding to the first
motor M1. Also in this case one can program the operation in step-to-step or automatic mode.
3.3 Settings Fig.14
1.Motor 1 RV1 trimmer and motor 2 RV2 trimmer ampere set-
ting or safety setting: it shall be set as to ensure safety in case
of obstacle, however with enough power to move wings. Turn
the trimmer clock-wise to increase the power.
Caution: during winter months or when a strong wind blows,
the settin
2.PROGRAM: RV3 trimmer allows to manage two operating
modes:
A: Step-to-Step, by setting the trimmer to “0” ZERO, by com-
pletely turning counter-clockwise (each step is controlled by a
single pulse)
B:Automatic with closing after a set time: to set the pause time
between opening and closing, turn the trimmer clockwise till
the desired time is set. (Warning: turn _ revolution at least)
(During the opening and pause the equipment shall not accept
other signals, while during closing a pulse will reverse the
movement)
Caution: ALL THE SETTINGS SHALL BE PERFORMED WITH
THE WINGS CLOSED: in addition, they will be stored only at a
cycle start, therefore they shall be effective only starting from
the next cycle.
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3.4 Special electric connections : photocells (optional for HC812.03)
The protection system by means of photocells is composed of one or more PAIRS of devices, one of them is the TRANSMITTER and the other is the RECEIVER. Fig.16-17
The first transmits an invisible infrared beam picked up by the receiver; in case the beam were interrupted the equipment will open a relay which shall transmit a signal to the programmer
that shall provide to invert the motors operation direction during the wings closing.
Caution: Carry out connections according to Fig.16. In case photocells were more than ONE pair, carry out connection SERIES. Fig. 16a. Provide for a digging in the ground suitable to lay a
cable duct crossing the gate width.
1. Cable having a minimum cross section of 0.5 mm_ SHALL BE PROTECTED BY A PROPER SHEATH.
2. In case of double safety device, provide for a DOUBLE PASSAGE.
3. Position the receiver in front of the transmitter at the same height (40/60 cm).
4. The red led off indicates a perfect alignment.
5. Install the photocells cables far from cable ducts to avoid interference.
6. Never assemble the receiver in front of the sun.
7. In case of double safety device, alternate a receiver with a transmitter Fig. 16a
Accessories installation, see paragraph 3.1 Connections.
Fig.16 Fig.16/a
Fig.17 Fig.17/a
Este manual sirve para los siguientes modelos
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