Alfalaval S 927 Manual de usuario

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Separator Manual

High Speed Separator

S927

Specification No. 881201-08-03/3

Book No. 9006916-02 rev. 3

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Published By:

Alfa Laval Tumba AB

SE-147 80 Tumba, Sweden

Telephone: +46 8 530 650 00

Te l e fa x : +46 8 530 310 40

©AlfaLavalTumbaAB04-2014

The original instructions are in English

This publication or any part there of may not be

reproduced or transmitted by any process or

means without prior written permission of Alfa

Laval Tumba AB.

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Contents

1 Read this first 9

2 Safety instructions 11

2.1 Warning signs in text 15

2.2 Environmental issues 16

2.3 Requirements of personnel 17

2.4 Remote start 17

3 Basic principles of separation 19

3.1 Introduction 19

3.2 Separation by gravity 19

3.3 Centrifugal separation 20

3.4 Separating temperatures 20

4 Design and function 21

4.1 Overview 22

4.2 Drive section 23

4.3 Process section 24

4.4 Sensors and indicators 26

4.5 Separating function 27

4.5.1 The liquid balance in the bowl 27

4.5.2 Liquid flow 28

4.5.3 Discharge of sludge and water (ALCAP™ concept) 29

4.5.4 Discharge of water through water outlet 30

5 Operating instructions 31

5.1 Before first start 31

5.1.1 Start after service 32

5.2 Normal operation 33

5.2.1 Before normal start 33

5.2.2 Start 34

5.2.3 Operating 36

5.2.4 Stop 38

5.3 Emergency stop 39

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6 Service, dismantling, assembly 41

6.1 Periodic maintenance 41

6.1.1 Maintenance intervals 41

6.1.2 Maintenance procedure 43

6.1.3 Tightening of screws 44

6.1.4 Service kits 45

6.1.5 Cleaning 45

6.2 Maintenance logs 46

6.3 Dismantling 49

6.3.1 Introduction 49

6.3.2 Tools 49

6.3.3 Frame hood 51

6.3.4 Bowl 55

6.3.5 Driving device 72

6.3.6 Centrifugal clutch 91

6.4 Actions before assembly 99

6.4.1 Cleaning 99

6.4.2 Inspection for corrosion 101

6.4.3 Inspection for cracks 102

6.4.4 Inspection for erosion 103

6.4.5 Exchange of frame feet 105

6.4.6 Lubrication of bowl parts 106

6.5 Assembly 107

6.5.1 Centrifugal clutch 108

6.5.2 Driving device 115

6.5.3 Bowl 134

6.5.4 In and outlet device 152

6.5.5 Unbalance sensor (optional) 156

6.5.6 Speed sensor (optional) 158

6.5.7 Actions after assembly 159

6.6 Oil change 161

6.6.1 Lubricating oil 161

6.6.2 Check oil level 162

6.6.3 Oil change procedure 162

6.6.4 Lubrication chart 163

6.6.5 Recommended lubricants 165

6.6.6 Lubricating oils 169

6.7 Lifting instructions 171

6.7.1 Lifting the separator 171

6.7.2 Lifting the bowl 173

7 Fault finding 175

7.1 Mechanical functions 175

7.1.1 Separator vibration 175

7.1.2 Smell 176

7.1.3 Noise 176

7.1.4 Speed too low 176

7.1.5 Speed too high 176

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7.1.6 Starting power too high 177

7.1.7 Starting power too low 177

7.1.8 Starting time too long 177

7.2 Separating functions 178

7.2.1 Bowl opens accidentally during operation 178

7.2.2 Bowl fails to open for sludge discharge 178

7.2.3 Unsatisfactory separation result 178

7.2.4 Bowl fails to close 179

8 Technical reference 181

8.1 Product description 181

8.1.1 Directives and standards 182

8.2 Technical data 184

8.3 Connection list 185

8.4 Interface description 187

8.4.1 Scope 187

8.4.2 References 187

8.4.3 Definitions 187

8.4.4 Goal 188

8.4.5 Description of separator modes 188

8.4.6 Remote start 190

8.4.7 Handling of connection interfaces 190

8.5 Demand specification water 196

8.6 Drawings 197

8.6.1 Basic size drawing 197

8.6.2 Foundation drawing 198

8.6.3 Interconnection diagram 199

8.6.4 PX sealing diagram 200

8.6.5 Electric motor 201

9 Installation 203

9.1 Introduction 203

9.2 Upon arrival at the storage area 204

9.2.1 Transport 204

9.2.2 Protection and storage of goods 205

9.3 Planning of installation 206

9.3.1 Important measurements 206

9.3.2 Maintenance service 207

9.3.3 Connections to surrounding equipment 208

9.4 Storage at out of operation 209

9.5 Before start-up 209

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Study instruction manuals and observe the

warnings before installation, operation,

service and maintenance.

Not following the instructions can result

in serious accidents.

In order to make the information clear only

foreseeable conditions have been considered.

No warnings are given, therefore, for situations

arising from the unintended usage of the

machine and its tools.

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1 Read this first

This manual is designed for operators,

maintenance personnel and service engineers

working with the Alfa Laval separator

If the separator has been delivered and installed

by Alfa Laval as a part of a processing system,

this manual should be viewed as part of the

System Documentation. Study carefully all

instructions in any System Documentation.

In addition to this Separator Manual a Spare

Parts Catalogue, SPC is supplied.

The Separator Manual consists of:

Safety instructions

Pay special attention to the safety instructions

for the separator. Accidents causing damage to

equipment and/or serious injury to persons or

personnel can result if the safety instructions

are not followed.

Basic principles of separation

This chapter describes the purpose of

separation and separation principles.

Design and function

This chapter contains a descriptionofthe

separator.

Operating instructions

This chapter contains operating instructions for

the separator only.

Service, dismantling, assembly

This chapter gives instructions for the

maintenance procedures. It also contains

step-by-step instructions for dismantling and

assembly of the separator for service and repair.

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1 Read this first

Fault finding

Refer to this chapter if the separator functions

abnormally.

If the separator has been installed as a part

ofaprocessingsystem,alwaysrefertothe

trouble-tracing instructions, in the System

Documentation.

Technical reference

This chapter contains technical data concerning

the separator and drawings.

Installation

This chapter contains specifications and

recommendations concerning separator

installation.

NOTE

A complete reading of this manual by personnel in

contact with the machine is essential to safety.

Do not allow personnel to clean, assemble, operate or

maintain the separator until they have read and fully

understood this manual.

Ensure that all personnel who operate and service

the separator are well-trained and knowledgeable

concerning the machine and the work to be carried out.

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