Alfalaval Alfie Manual de usuario

Book No.: 9017117-02 Rev. 8

Alfa Laval Alfie

Cleaning system for liquids

Product No.: 9016086-80, -81

9016092-80, -81

Instruction Manual

Published By:

Alfa Laval Tumba AB

SE-147 80 Tumba, Sweden

Telephone: +46 8 530 650 00

Telefax: +46 8 530 310 40

Original instruction

This publication or any part there of may not

be reproduced or transmitted by any process

or means without prior written permission of

AlfaLavalTumbaAB.

Contents

1 Safety instructions 7

2 Application 9

3 Machine plates 11

4 Description of main parts 13

4.1 System overview 13

4.2 Separator 16

4.3 Pump 16

4.4 Control unit 16

4.5 Collecting tank 17

5 Working principle of the separator 19

6 Control Cabinet 21

6.1 Operator panel 21

6.2 Connection for correct voltage 27

6.3 Alarm light pattern 28

6.4 Alarm table 29

7 Operating instructions 31

7.1 Before first start 31

7.2 Before normal start 31

7.3 Start 31

7.4 Operation 35

7.5 Standby 35

7.6 Stop 35

8 Trouble shooting 37

8.1 Cleaning system/separator does not

start or stops shortly after start 37

8.2 Pump does not start 37

8.3 Pump stops 37

8.4 Separator stops 38

8.5 Noise 38

8.6 Separator vibrates 39

8.7 No flow from pump 39

8.8 Flow too low 40

8.9 No flow either through clean oil outlet

or through drain to collecting tank 40

8.10 Some liquid escaping through drain

outlet to collecting tank 41

8.11 Oil flow through drain outlet to

collecting tank only 41

8.12 Oil leakage through drain outlet to

collecting tank when separator is not

running 41

8.13 Collecting tank overflowing but pump

does not stop 41

8.14 Insuficient separation result 42

9 Maintenance 43

9.1 Cleaning 43

9.1.1 Strainer 43

9.1.2 Separator 43

9.2 Once per month 44

9.2.1 Pump 44

9.3 Once per year 44

9.3.1 Separator 44

9.4 Every second year 45

9.4.1 Separator 45

9.5 Dismantling - assembly instructions for

separator 45

9.5.1 Introduction 45

9.5.2 Cleaning of bowl 46

9.5.3 Replacement of O-rings 50

9.5.4 Replacement of motor bearings 52

9.6 Replacing the impeller and mechanical

seal for pump 55

10 Technical data 57

10.1 Technical data, system 57

10.2 Declaration 58

11 Lifting instruction 59

11.1 Cleaning unit 59

12 Diagrams 61

12.1 Electrical system 61

1 Safety instructions

Study this instruction manual

and observe the warnings

before installation, operation,

service and maintenance.

Not following the instructions

can result in serious accidents.

The centrifugal separator, which is the major

part of the cleaning unit, includes parts that

rotate at high speed.

Incorrect operation and maintenance of the

cleaning unit can result in serious damage

and/or injury.

The following basic safety instructions therefore

apply:

•Use the cleaning unit only for the

purpose and parameter range specified

by Alfa Laval.

•Only use the cleaning unit in

non-explosion environment.

•Strictly follow the instructions for

installation, operation and maintenance.

•Ensure that personnel are competent

and have sufficient knowledge of

maintenance and operation.

•Use only Alfa Laval genuine spare parts

and the special tools supplied.

!ANGER

Electrocution risk

Switch off the power supply and remove the

electric cable from the socket before opening the

starter/control unit.

1 Safety instructions

!WARNING

Disintegration hazard

The separator is supplied with a safety yoke and a

magnetic safety switch. Modifications to the machine

which put the safety devices out of operation can lead

to serious injury or damage.

If excessive vibrations occur, stop the separator.

!WARNING

Entrapment hazard

Make sure that rotating parts inside the separator have

come to a complete standstill before moving the

cleaning unit or starting any dismantling work.

To avoid accidental start, switch off the power supply

and remove the electric cable from the socket before

starting any dismantling work.

Warning label located on

separator hood

Warning labels

A warning label is placed on the

separator hood.

The interpretation of the label is:

STOP! Read the instruction

manual before installation,

operation and maintenance.

Consider inspection intervals.

Another warning label is placed on

the door for the heater control unit.

The interpretation of the label is:

Switch off the power before

opening the cover.

2 Application

The Alfa Laval Alfie 500 cleaning system is

restricted to the removal of solids and oil from

liquids with a temperature range between +15

and +70 °C.

!WARNING

Disintegration hazard

The cleaning system must not be operated in an

explosion environment.

2 Application

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