Alfalaval ThinkTop D30 Manual de usuario

PatentedSensorSystem

RegisteredDesign

RegisteredTrademark

ESE02248-EN62022-10

Originalmanual

InstrutionManual

ThinkTop®D30

Tableofcontents

Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice

1.DeclarationsofConformity.................................................................4

2.Safety..........................................................................................6

2.1.Importantinformation.............................................................................6

2.2.Warningsigns.....................................................................................6

2.3.Safetypreautions................................................................................6

3.Generalinformation.........................................................................7

3.1.Conept...........................................................................................7

3.2.Workingpriniple.................................................................................7

3.3.Reylinginformation.............................................................................7

4.Installation....................................................................................8

4.1.Produtdimensions..............................................................................8

4.2.Compatibleatuators............................................................................8

4.3.Installationinstrutions...........................................................................9

4.4.OperatingLEDfeedbak.........................................................................11

5.Troubleshooting.............................................................................12

6.Technicaldata................................................................................13

7.Partslist.......................................................................................14

7.1.Partslist............................................................................................14

1DeclarationsofConformity

EU EU

EUDelaration Delaration

Delarationof of

ofConformity Conformity

Conformity

TheDesignatedCompany

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companyname,addressandphonenumber

Herebydelarethat

TopUnitforValveControlandIndiation

Designation

ThinkTop®D30

Type

isinonformitywiththefollowingdiretiveswithamendments:

-EMCDiretive2014/30/EU

-RoHSDiretive2011/65/EUandamendments

Thepersonauthorisedtoompilethetehnialfileisthesignerofthisdoument.

GlobalProdutQualityManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–10–01

PlaeDate(YYYY-MM-DD)Signature

ThisDelarationofConformityreplaesDelarationofConformitydated2017-03-01

1DeclarationsofConformity

UK UK

UKDelaration Delaration

Delarationof of

ofConformity Conformity

Conformity

TheDesignatedCompany

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companyname,addressandphonenumber

Herebydelarethat

TopUnitforValveControlandIndiation

Designation

ThinkTop®D30

Type

isinonformitywiththefollowingdiretiveswithamendments:

-TheEletromagnetiCompatibilityRegulations2016

-TheRestritionoftheUseofCertainHazardousSubstanesinEletrialandEletroniEquipmentRegulations2012

Signedonbehalfof:AlfaLavalKoldingA/S

GlobalProdutQualityManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–10–01

PlaeDate(YYYY-MM-DD)Signature

DoCRevison_01_102022

2Safety

Unsafepracticesandotherimportantinformationareemphasisedinthismanual.

Warningsareemphasisedbymeansofspecialsigns.Allwarningsinthemanualaresummarisedonthispage.

Payspecialattentiontotheinstructionsbelowsothatseriouspersonalinjuryordamagetothetopunitareavoided.

2.1Importantinformation

Always Always

Alwaysr r

read ead

eadthe the

themanual manual

manualbefor befor

before e

eusing using

usingthe the

theThinkT ThinkT

ThinkTop! op!

op!

W W

WARNING ARNING

ARNING

Indiatesthatspeialproeduresmustbefollowedtoavoidseriouspersonalinjury.

CAUTION CAUTION

CAUTION

IndiatesthatspeialproeduresmustbefollowedtoavoiddamagetotheThinkTopD30.

NOTE NOTE

NOTE

Indiatesimportantinformationtosimplifyorlarifyproedures.

2.2Warningsigns

Generalwarning:

Dangerouseletrialvoltage:

Caustiagents:

2.3Safetyprecautions

Installation: Installation:

Installation:

Always Always

Alwaysreadthetehnialdatathoroughly

Never Never

NeverinstalltheThinkTopD30beforethevalveorrelayisinasafeposition

IfweldinglosetotheThinkTopD30:Always Always

Alwaysearthlosetotheweldingarea

DisonnettheThinkTopD30

Always Always

AlwayshavetheThinkTopD30eletriallyonnetedbyauthorisedpersonnel

Maintenane: Maintenane:

Maintenane:

Always Always

Alwaysreadthetehnialdatathoroughly

Always Always

AlwaysfitthesealsbetweenthevalveandThinkTopD30orretly

Never Never

NeverinstalltheThinkTopD30beforevalveorrelayisinasafeposition

Never Never

NeverservietheThinkTopD30withthevalve/atuatorunderpressure

Never Never

NeverleantheThinkTopD30withhighpressureleaningequipment

Never Never

Nevertouhthemovingpartsiftheatuatorissuppliedwithompressedair

Never Never

NeveruseleaningagentsthatwillattaktheexterioroftheThinkTopD30.Chekwithyourleaningagentsupplier

Never Never

NeverleanusingAlohol,Aetone,Chloroform,Methanol,AmmoniumhlorideandAmmoniumHydroxideet.

3Generalinformation

3.1Concept

TheThinkTopD30isdesignedtoensurevalveontrolinabasimarket,usingAlfaLavalairoperatedatuatorssuhas

butterfly,singleanddouble-seatvalves.itisompatiblewithallmajorPLCsystems(ProgrammableLogiController)witha

digitalPNPinterfae.

Itisforuseinfood,dairyandbreweryinstallations.ThinkTopD30isaomplementary,alternativesolutiontotheexisting

rangeofontrolunits.

ThinkTopD30isthefirstofitskindonthemarketthatfousesonnewmethodstosimplifyallaspetsofusingabasiontrol

unittominimiseandoptimiseinstallationsinsteadofusingexternalsolenoidvalves

3.2Workingprinciple

TheThinkTopD30isaneasy-to-useplug`nplayontrolunitwithintegratedintelligenewhihmonitorsthestatusoftheoperating

airpressure,identifyingairleakageorfailingairpressure.Theintegratedsolenoidvalveallowsontroloftheproessingvalve.

Mountedontopofthevalve,theunitreeivessignalsfromaPLCsystemtoontrolthesolenoidvalveanditreturnsthe

supervisedairpressuresignalsforvalveenergisedorde-energisedfeedbaktothePLCsystem.TheThinkTopD30hasa360

degreevisualvalvestatusindiator,whihanbeseenatadistaneandatanyangle.

3.3Recyclinginformation

• •

•Unpaking Unpaking

Unpaking

-Pakingmaterialonsistsofwood,plastis,ardboardboxesandinsomeasesmetalstraps

-Woodandardboardboxesanbereused,reyledorusedforenergyreovery

-Plastisshouldbereyledorburntataliensedwasteininerationplant

-Metalstrapsshouldbesentformaterialreyling

• •

•Srapping Srapping

Srapping

-Attheendofuse,theequipmentshouldbereyledaordingtorelevant,loalregulations.Inadditiontotheatual

equipment,anyhazardousresiduesfromtheproessliquidmustbeonsideredanddisposedofinapropermanner.When

indoubt,orintheabseneofloalregulations,pleaseontatyourloalAlfaLavalrepresentative.

4Installation

4.1Productdimensions

4.2Compatibleactuators

SBVYes

KoltekYes

LKLA-TYes

LKLANo

ARCYes

SRCYes

SRClongstrokeNo

i-SSVYes

UniqueSSVYes

UniqueSSVlongstrokeNo

UniqueSSVDN125-DN150No

SSVDN80(76.1mm)HighpressureNo

SSVDN100(101.6mm)HighpressureNo

SMPvalvesYes

UniqueMixproofNo

Air/airatuatorsNO

4Installation

4.3Installationinstructions

Step Step

Step1 1

PlaetheThinkTopD30ontopoftheatuator.

Ensurethattheunitisorretlymountedbypressingdownon

topoftheThinkTopD30.

Cross-tightenthetwoallensrewsarefully(1.50Nm).

WhenmountingtheThinkTopD30onahorizontalmounted

atuatormakesurethattheexhaustportisnotpointingupwards.

Theexhaustportismarkedwith"EX.".

Step Step

Step2 2

Connettheairsupplytotheair-inport(A).

Connettheair-outport(B)totheatuator.

NOTE! NOTE!

NOTE!

Optioninaseofa¼”airsupplyhosesystem.

Connettheairsupplyhoseviaanø6/¼”angleadaptor.

Theangleadaptorissoldseparately:

Artilenumber:9611-99-5679,ø6/¼”angleadaptor.

Theangleadaptorisalsoavailableasø6/ø6:

Artilenumber:9611-99-5678,ø6/ø6angleadaptor.

Step Step

Step3 3

Removethetopoverbyturningthetopoveranti-lokwise.

Whenthemarkonthetopover(C)isalignedwiththeopen

padloksymbol(D),thetopoveranbeliftedoff.

4Installation

Step Step

Step4 4

Installtheableintheablegland.

NOTE NOTE

NOTE

Cable Cable

Cableonnetion onnetion

onnetion

Cablegland:PG7(abledia.ø4.0-ø6.8mm)

Reommendedondutor

rosssetion:0.5mm2(AWG20).

Iftheableglandomesloosefromtheontrolheadduring

installation,itmustbeseuredwithatighteningtorqueof1.50Nm.

TofulfiltheULrequirementsinUL61010,theunitmustbesupplied

byanisolatingsourethatomplieswiththerequirementsforlass

2powerunits(UL1310)orlass2and3transformers(UL1585).

Eletrial Eletrial

Eletrialonnetion onnetion

onnetionDigitalInterfae

Sensorboard

Terminalstrip

GND-

Connetionofpowersupply24VDC+

PLCoutputsignalTriggersolenoidT

AlarmA

De-energisedD

PLCinputsignalsEnergisedE

Step Step

Step5 5

Putthetopoverbakonbypushingitdownwhenthemarkon

thetopover(E)andtheopenpadlok(F)arealigned.

Thenturnitlokwisetowardsthelosedpadlok(G)toseure

thetopover.

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