Alfalaval ThinkTop D30 Manual de usuario

PatentedSensorSystem

RegisteredDesign

RegisteredTrademark

ESE02248-EN62022-10

Originalmanual

InstrutionManual

ThinkTop®D30

Tableofcontents

Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice

1.DeclarationsofConformity.................................................................4

2.Safety..........................................................................................6

2.1.Importantinformation.............................................................................6

2.2.Warningsigns.....................................................................................6

2.3.Safetypreautions................................................................................6

3.Generalinformation.........................................................................7

3.1.Conept...........................................................................................7

3.2.Workingpriniple.................................................................................7

3.3.Reylinginformation.............................................................................7

4.Installation....................................................................................8

4.1.Produtdimensions..............................................................................8

4.2.Compatibleatuators............................................................................8

4.3.Installationinstrutions...........................................................................9

4.4.OperatingLEDfeedbak.........................................................................11

5.Troubleshooting.............................................................................12

6.Technicaldata................................................................................13

7.Partslist.......................................................................................14

7.1.Partslist............................................................................................14

1DeclarationsofConformity

EU EU

EUDelaration Delaration

Delarationof of

ofConformity Conformity

Conformity

TheDesignatedCompany

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companyname,addressandphonenumber

Herebydelarethat

TopUnitforValveControlandIndiation

Designation

ThinkTop®D30

Type

isinonformitywiththefollowingdiretiveswithamendments:

-EMCDiretive2014/30/EU

-RoHSDiretive2011/65/EUandamendments

Thepersonauthorisedtoompilethetehnialfileisthesignerofthisdoument.

GlobalProdutQualityManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–10–01

PlaeDate(YYYY-MM-DD)Signature

ThisDelarationofConformityreplaesDelarationofConformitydated2017-03-01

1DeclarationsofConformity

UK UK

UKDelaration Delaration

Delarationof of

ofConformity Conformity

Conformity

TheDesignatedCompany

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companyname,addressandphonenumber

Herebydelarethat

TopUnitforValveControlandIndiation

Designation

ThinkTop®D30

Type

isinonformitywiththefollowingdiretiveswithamendments:

-TheEletromagnetiCompatibilityRegulations2016

-TheRestritionoftheUseofCertainHazardousSubstanesinEletrialandEletroniEquipmentRegulations2012

Signedonbehalfof:AlfaLavalKoldingA/S

GlobalProdutQualityManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–10–01

PlaeDate(YYYY-MM-DD)Signature

DoCRevison_01_102022

2Safety

Unsafepracticesandotherimportantinformationareemphasisedinthismanual.

Warningsareemphasisedbymeansofspecialsigns.Allwarningsinthemanualaresummarisedonthispage.

Payspecialattentiontotheinstructionsbelowsothatseriouspersonalinjuryordamagetothetopunitareavoided.

2.1Importantinformation

Always Always

Alwaysr r

read ead

eadthe the

themanual manual

manualbefor befor

before e

eusing using

usingthe the

theThinkT ThinkT

ThinkTop! op!

op!

W W

WARNING ARNING

ARNING

Indiatesthatspeialproeduresmustbefollowedtoavoidseriouspersonalinjury.

CAUTION CAUTION

CAUTION

IndiatesthatspeialproeduresmustbefollowedtoavoiddamagetotheThinkTopD30.

NOTE NOTE

NOTE

Indiatesimportantinformationtosimplifyorlarifyproedures.

2.2Warningsigns

Generalwarning:

Dangerouseletrialvoltage:

Caustiagents:

2.3Safetyprecautions

Installation: Installation:

Installation:

Always Always

Alwaysreadthetehnialdatathoroughly

Never Never

NeverinstalltheThinkTopD30beforethevalveorrelayisinasafeposition

IfweldinglosetotheThinkTopD30:Always Always

Alwaysearthlosetotheweldingarea

DisonnettheThinkTopD30

Always Always

AlwayshavetheThinkTopD30eletriallyonnetedbyauthorisedpersonnel

Maintenane: Maintenane:

Maintenane:

Always Always

Alwaysreadthetehnialdatathoroughly

Always Always

AlwaysfitthesealsbetweenthevalveandThinkTopD30orretly

Never Never

NeverinstalltheThinkTopD30beforevalveorrelayisinasafeposition

Never Never

NeverservietheThinkTopD30withthevalve/atuatorunderpressure

Never Never

NeverleantheThinkTopD30withhighpressureleaningequipment

Never Never

Nevertouhthemovingpartsiftheatuatorissuppliedwithompressedair

Never Never

NeveruseleaningagentsthatwillattaktheexterioroftheThinkTopD30.Chekwithyourleaningagentsupplier

Never Never

NeverleanusingAlohol,Aetone,Chloroform,Methanol,AmmoniumhlorideandAmmoniumHydroxideet.

3Generalinformation

3.1Concept

TheThinkTopD30isdesignedtoensurevalveontrolinabasimarket,usingAlfaLavalairoperatedatuatorssuhas

butterfly,singleanddouble-seatvalves.itisompatiblewithallmajorPLCsystems(ProgrammableLogiController)witha

digitalPNPinterfae.

Itisforuseinfood,dairyandbreweryinstallations.ThinkTopD30isaomplementary,alternativesolutiontotheexisting

rangeofontrolunits.

ThinkTopD30isthefirstofitskindonthemarketthatfousesonnewmethodstosimplifyallaspetsofusingabasiontrol

unittominimiseandoptimiseinstallationsinsteadofusingexternalsolenoidvalves

3.2Workingprinciple

TheThinkTopD30isaneasy-to-useplug`nplayontrolunitwithintegratedintelligenewhihmonitorsthestatusoftheoperating

airpressure,identifyingairleakageorfailingairpressure.Theintegratedsolenoidvalveallowsontroloftheproessingvalve.

Mountedontopofthevalve,theunitreeivessignalsfromaPLCsystemtoontrolthesolenoidvalveanditreturnsthe

supervisedairpressuresignalsforvalveenergisedorde-energisedfeedbaktothePLCsystem.TheThinkTopD30hasa360

degreevisualvalvestatusindiator,whihanbeseenatadistaneandatanyangle.

3.3Recyclinginformation

• •

•Unpaking Unpaking

Unpaking

-Pakingmaterialonsistsofwood,plastis,ardboardboxesandinsomeasesmetalstraps

-Woodandardboardboxesanbereused,reyledorusedforenergyreovery

-Plastisshouldbereyledorburntataliensedwasteininerationplant

-Metalstrapsshouldbesentformaterialreyling

• •

•Srapping Srapping

Srapping

-Attheendofuse,theequipmentshouldbereyledaordingtorelevant,loalregulations.Inadditiontotheatual

equipment,anyhazardousresiduesfromtheproessliquidmustbeonsideredanddisposedofinapropermanner.When

indoubt,orintheabseneofloalregulations,pleaseontatyourloalAlfaLavalrepresentative.

4Installation

4.1Productdimensions

4.2Compatibleactuators

SBVYes

KoltekYes

LKLA-TYes

LKLANo

ARCYes

SRCYes

SRClongstrokeNo

i-SSVYes

UniqueSSVYes

UniqueSSVlongstrokeNo

UniqueSSVDN125-DN150No

SSVDN80(76.1mm)HighpressureNo

SSVDN100(101.6mm)HighpressureNo

SMPvalvesYes

UniqueMixproofNo

Air/airatuatorsNO

4Installation

4.3Installationinstructions

Step Step

Step1 1

PlaetheThinkTopD30ontopoftheatuator.

Ensurethattheunitisorretlymountedbypressingdownon

topoftheThinkTopD30.

Cross-tightenthetwoallensrewsarefully(1.50Nm).

WhenmountingtheThinkTopD30onahorizontalmounted

atuatormakesurethattheexhaustportisnotpointingupwards.

Theexhaustportismarkedwith"EX.".

Step Step

Step2 2

Connettheairsupplytotheair-inport(A).

Connettheair-outport(B)totheatuator.

NOTE! NOTE!

NOTE!

Optioninaseofa¼”airsupplyhosesystem.

Connettheairsupplyhoseviaanø6/¼”angleadaptor.

Theangleadaptorissoldseparately:

Artilenumber:9611-99-5679,ø6/¼”angleadaptor.

Theangleadaptorisalsoavailableasø6/ø6:

Artilenumber:9611-99-5678,ø6/ø6angleadaptor.

Step Step

Step3 3

Removethetopoverbyturningthetopoveranti-lokwise.

Whenthemarkonthetopover(C)isalignedwiththeopen

padloksymbol(D),thetopoveranbeliftedoff.

4Installation

Step Step

Step4 4

Installtheableintheablegland.

NOTE NOTE

NOTE

Cable Cable

Cableonnetion onnetion

onnetion

Cablegland:PG7(abledia.ø4.0-ø6.8mm)

Reommendedondutor

rosssetion:0.5mm2(AWG20).

Iftheableglandomesloosefromtheontrolheadduring

installation,itmustbeseuredwithatighteningtorqueof1.50Nm.

TofulfiltheULrequirementsinUL61010,theunitmustbesupplied

byanisolatingsourethatomplieswiththerequirementsforlass

2powerunits(UL1310)orlass2and3transformers(UL1585).

Eletrial Eletrial

Eletrialonnetion onnetion

onnetionDigitalInterfae

Sensorboard

Terminalstrip

GND-

Connetionofpowersupply24VDC+

PLCoutputsignalTriggersolenoidT

AlarmA

De-energisedD

PLCinputsignalsEnergisedE

Step Step

Step5 5

Putthetopoverbakonbypushingitdownwhenthemarkon

thetopover(E)andtheopenpadlok(F)arealigned.

Thenturnitlokwisetowardsthelosedpadlok(G)toseure

thetopover.

Otros manuales para ThinkTop D30

Tabla de contenidos

Otros manuales de Equipos industriales de Alfalaval

Alfalaval

Alfalaval MBPX810H Manual de usuario

Alfalaval

Alfalaval IsoMix External Drive Manual de usuario

Alfalaval

Alfalaval LeviMag Manual de usuario

Alfalaval

Alfalaval Mini City F2 Manual de usuario

Alfalaval

Alfalaval AQ1 Manual de usuario

Alfalaval

Alfalaval Toftejorg TZ-79 Manual de usuario

Alfalaval

Alfalaval Contherm 6X3 Manual de usuario

Alfalaval

Alfalaval AC Series Manual de usuario

Alfalaval

Alfalaval T6 BZM Manual de usuario

Alfalaval

Alfalaval CIP 200L Instrucciones de operación

Alfalaval

Alfalaval ALS Series Manual de usuario

Alfalaval

Alfalaval MBPX404 Manual de usuario

Alfalaval

Alfalaval HS-LA FILLER Manual

Alfalaval

Alfalaval Toftejorg TZ-74 Manual de usuario

Alfalaval

Alfalaval Toftejorg MultiJet 50 Manual de usuario

Alfalaval

Alfalaval Toftejorg TZ-67 Manual de usuario

Alfalaval

Alfalaval Toftejorg MultiMidget Manual de usuario

Alfalaval

Alfalaval Pharma-line 1 Manual de usuario

Alfalaval

Alfalaval AQ14 Manual de usuario

Alfalaval

Alfalaval ALS-ME-GP-50LF-S3SD-S700-P550D3G Manual de usuario

Alfalaval

Alfalaval Pharma-X Manual de usuario

Alfalaval

Alfalaval Rodem Toftejorg TZ-66 Manual de usuario

Alfalaval

Alfalaval TJ40G Manual de usuario

Alfalaval

Alfalaval Toftejorg MultiJet 25 Manual de usuario

Manuales populares de Equipos industriales de otras marcas

ABB

ABB Unifix AD Manual

Mark 7

Mark 7 Evolution Manual de usuario

Husky

Husky HyPET Manual de usuario

bora

bora PM-1800 Manual de usuario

Grizzly

Grizzly T32428 Manual de usuario

Siemens

Siemens 8MF1 Series Manual de usuario

ABB

ABB HT610965 Manual de usuario

ABB

ABB SafeLink Manual de usuario

Phoenix

Phoenix PHX-150 Manual de usuario

ABB

ABB A165-L32 Manual de usuario

ABB

ABB HT842936 Manual de usuario

Rioned

Rioned UrbanJet Manual de usuario

Hermetica

Hermetica 10 Series Manual de usuario

HORNER

HORNER OEE Solution Manual de usuario

Hammerhead

Hammerhead HG375 Manual de usuario

SCHUNK

SCHUNK VERO-S NSE-A3 138 Instrucciones de uso

ABB

ABB HT566657 Manual de usuario

Webasto

Webasto GSE CAN Manual de usuario