ALC 40392 Manual de usuario
DIVISION OF S&H INDUSTRIES
5200 Richmond Road Cleveland, OH 44146
Phone 216-831-0550 Toll Free 800-253-9726
Fax 216-831-9573
www.shindustries.com
E-mail: www.service@shindustries.com
Rev. 1/19/12
40392
48” x 24” POLYMER CLAMSHELL
CABINET
ASSEMBLY INSTRUCTIONS
40392 Assembly Instructions
Page 2
WARNING!
Do not use an ALC Cabinet Blaster until you have read this manual and you understand its
contents and warnings. These warnings are included for the health and safety of the
operator and those in the immediate vicinity. Keep this manual for future reference.
Dust created by power sanding, sawing, grinding, drilling, and other construction activities
may contain chemicals known to cause cancer, birth defects or other reproductive harm and
respiratory illnesses. Some examples of the chemicals include:
Lead from lead based paints
Crystalline silica from bricks, cement and other masonry products
Arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: Work in a ventilated area, and work with approved
safety equipment, such as those dust masks that are specially designed to filter out
microscopic particles.
Abrasive blasting produces harmful dust. Everyone in the blasting area must wear a
properly fitted and properly maintained NIOSH approved air supplied respirator.
SILICOSIS AND OTHER DUST WARNINGS:
Breathing dust from silica sand may cause silicosis, a fatal lung disease. Breathing dust
during blasting operations may also cause asbestosis and/or other serious or fatal diseases.
A NIOSH-approved, well maintained air supplied abrasive blasting respirator must be used by
anyone blasting, anyone handling or using media containing toxic substances or media with
more than point one percent (.001) free crystalline silica and anyone in the area of the dust.
Harmful dust can remain suspended in the air for long periods of time after blasting has
ceased, causing serious injury or death.
Before removing respirator, use an air monitoring instrument to determine if atmosphere is
safe to breathe. Contact local OHSA or NIOSH office to determine the proper respirator for
your particular application.
Air supplied respirators do not remove or protect against carbon monoxide (CO) or any other
toxic gas. Use a carbon monoxide removal device and monitoring device with the respirator
to ensure grade D quality air. Follow all applicable OSHA standards and OSHA regulation
1910.134 (d).
40392 Assembly Instructions
Page 3
ASSEMBLY INSTRUCTIONS
1. Assemble legs to cabinet bottom using 1/4-20 x 1” screw
and 1/4" washer on the outside of the cabinet. On the
inside, use 1/4" rubber washer, 1/4" washer and 1/4-20 hex
nut. Once the legs are attached, place 1-1/4" plastic plug in
bottom.
2. Assemble frame according to numbers using 1/4-20 x 1/2”
screws, 1/4” washers and 1/4-20 hex nuts.
3. Place cabinet bottom in frame and attach cabinet to frame.
4. Attach 23” support strap to each side using 1/4-20 x 1/2”
screw, 1/4” washers and 1/4-20 hex nut. Strap goes from
top back frame to side of cabinet.
5. Place cabinet lid on cabinet bottom and attach 3 hinges
using 1/4-20 x 1” screw, 1/4” washer and 1/4-20 hex nut.
6. Install light kit, according to instructions, onto left side of
cabinet lid. Install light bulb (not included) 60 watt maximum.
7. Install grate, pick-up tube, hose and siphon gun.
8. Install gloves using 4-1/2" – 6-1/2” clamps.
AIR COMPRESSOR RECOMMENDATION:
To permit efficient operation of your air compressor, follow these guidelines:
1. Use a smaller size nozzle and air jet to control the demand of air.
2. Do not blast continuously. Stop blasting operation periodically to allow the compressor to
cool. No compressor is designed to constantly run at full RPM. Use 70% of the rated output.
3. Use a minimum 1/2” air hose or metal piping from your air compressor to the blaster. If your
compressor is creating an excessive amount of moisture, we recommend using a water trap
40392 Assembly Instructions
Page 4
or a moisture separator.
4. The air compressor should be drained at the bottom of the supply tank through a drain valve
and should be blown down daily. It is not unusual to drain three or four gallons of water from
the supply tank on a high humidity day. An additional supply tank will help.
5. Keep dust and media created by blasting away from the air compressor unit. Observe
maximum air pressure requirements for the blaster and either set your compressor to run
within these limits or use a pressure regulator valve to reduce the air pressure to the
appropriate range.
ABRASIVE (MEDIA) USAGE:
1. If moisture is in the media it will eventually damage the blaster tank or plug the system. Keep
the media and compressor air dry to avoid this problem.
2. If media is moist, screen it and dry it before using.
3. Do not leave media in the tank after blasting because it can absorb moisture and impair
blasting performance.
4. Store media in a dry place; keep media off the ground or concrete floors. Put it on a wooden
skid.
5. If the humidity is excessively high, it may not be advisable to blast at that time.
6. Consider using different grades or different types of media to prevent nozzle clogging due to
high moisture content.
7. Do not use sand.
WARNING!
Disconnecting hose while Unit is under pressure could cause serious injury or death. Use
safety lock pins and safety cables in all coupling connections to help prevent hose couplings
from accidental disconnection.
If twist-on type air hose couplings are used, they must be secured by safety lock pins or
wires to prevent accidental disconnection while under pressure. Hose disconnection while
under pressure could cause serious injury.
40392 Assembly Instructions
Page 5
CABINET BLASTER SAFETY PROCEDURES
CAUTION: READ THESE SAFETY PROCEDURES IN THEIR ENTIRETY –
PARTS OF THE OPERATING INSTRUCTIONS ARE WITHIN THESE WARNINGS.
These procedures are not intended to be exhaustive due to the many variables in the abrasive
blasting field. Therefore, we INSIST that the hands, ears, mouth, nose and eyes be covered with
appropriate safety protection at all times.
ADDITIONAL WARNINGS!
CAUTION MUST BE EXERCISED BY USER AT ALL TIMES
1. Do not exceed maximum working pressure of 110 PSI. Failure to keep maximum
working pressure below 110 can cause the blast machine to burst, causing death or
serious injury.
2. Everyone in the blast area including the equipment operator should correctly use and
maintain a NIOSH approved air supplied respirator, even after blasting has ceased.
Harmful dust can remain suspended in the air for long periods of time after blasting
has ceased causing injury or death
3. Before using the pressure blaster: Put on eye protection, gloves, and NIOSH approved
respirator. Always wear these protective items when operating and while servicing
your abrasive blaster. A well maintained air supplied blasting respirator must be used
by anyone blasting.
4. For safe operation, perform recommended preventive maintenance on blaster cabinet,
and accessories. Replace all worn parts before they fail. Immediate replacement of
worn components is required. Failure to replace worn components could result in
exposing the operator or bystanders to high speed media and compressed air, causing
serious injury.
5. Do not use corrosive materials of any type in unit. Use only clean, dry media.
6. Static electricity can be created by the use of this equipment. Do not use within fifty
feet of any explosive, potentially explosive substances, or their vapors as an explosion
can occur.
7. Do not use this equipment in any area that might be considered hazardous or where
flammable gases or liquids are present. Failure to do so may cause an explosion
resulting in serious injury.
40392 Assembly Instructions
Page 6
WARNING!
The threads on the nozzle holder and set screws must be inspected each time the nozzle is
secured to the holder. Check the threads for wear, and make sure nozzle set screw securely
grips the nozzle. The nozzle washer must also be inspected for wear. Worn nozzle washers
cause erosion. A loose-fitting nozzle may eject from the holder under pressure and could
cause severe injury.
4824 CLAMSHELL POLYMER
Left legs and right legs have different hole positions. Leg top
with two holes on one side should point front and rear not to side
of cabinet. Install legs per instructions with top of leg 10” up from
bottom lip of cabinet. After installation of all corner legs, install
side supports and back support.
Part No. Description Qty. Part No. Description Qty.
Clamshell lid 1 40142 1/4” rubber washer 1210367 Clamshell bottom 1 11110 Hasp lock 2
11582 47” x 23” Grate 1 11646 Louver 1
19003 31” Left Leg 2 40251 12” x 24” Window lens 1
19004 31” Right Leg 2 4025300 Window lens underlay 1
19005 48” Left side support 1 10904 1-1/4” Diameter hopper plug 2
19006 48” Right side support 1 11640
CS Rubber gloves 1 pair
19007 49” Rear support 1 40240 Glove clamps – pair 1 pair
19008 49” Lid support 1 11604 ALC Gun w/15 cfm nozzle 1
19009 36” Upright lid support 2 40343 Pick-up tube 1
19010 23” Support strap 2 40338 Economy light kit (60 watt) 1
11601 1/4” x 1” PSA foam/per foot 6’ 10693 1/4-20 x 1” Bolt 30
58113 4” Hinge 3 10182 1/4-20 x 1/2” Bolt 12
11605 6’ Straight hose 1 10201 1/4-20 Hex nut 42
11601 1/2” x 1” PSA foam/per foot 14 10218 1/4” Washer 66
11644 Snap fastener 6 11160 8-32 x 1/2” Screw 16
11109 Hasp latch 2 11161 8-32 Hex nut 16
40392 Assembly Instructions
Page 7
MOUNTING INSTRUCTIONS FOR THE ECONOMY LIGHT KIT
1. Using drill dimension sheet, drill 1.467 (1-7/16) hole in left
side of cabinet. Drill (2) 0.187 (3/16) holes 1.625 (1-5/8)
from center of large hole, one above and one below.
2. Unscrew ceramic lampholder and install base through hole
from outside and attach gasket and socket from inside.
3. Attach electrical box to outside of cabinet using 8-32 x 1/2”
machine screws and nut. NOTE: Attach ground wire (green)
to one of the screws that holds the box to the cabinet.
4. Attach neutral wire (white) from power cord to silver screw
on socket base.
5. Attach black wire from socket base to one of the screws on
the side of the switch.
6. Attach black lead from power cord to the other screw on the
side of the switch.
7. Attach switch to box and install cover.
8. Install light bulb (not included) maximum 60 watt.
40392 Assembly Instructions
Page 8
WARNING
Follow all electrical and safety codes as well as the
National Electrical Code (NEC) and OSHA Regulations.
Light Kit Components
Part No. Description
11641 Lampholder
11642 Electrical box
11008 Power Cord
11009 Switch
11011 Box Cover
11160 8-32 x ½” Machine Screw
11161 8-32 Nut
40392 Assembly Instructions
Page 9
40392 Assembly Instructions
Page 10
Maximum 60 watt light bulb (not included)
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