Alamarin Jet IO Manual de usuario
IO Control System
Operation and Maintenance Manual
Alamarin-Jet
Table of contents
Operation and maintenance manual IO
IO/000/EN/1.3.0 iii
Table of contents
1. Introduction .................................................................................................. 1
1.1. Safety precautions ............................................................................. 1
1.2. Symbols ............................................................................................. 1
2. The IO control system ................................................................................. 5
2.1. Structure ............................................................................................ 5
2.2. Options/Variants ................................................................................ 8
3. Operation ..................................................................................................... 9
3.1. Drive modes ....................................................................................... 9
3.1.1. Harbour drive mode ................................................................ 9
3.1.2. Normal drive mode ............................................................... 11
3.2. Steering/control ............................................................................... 13
3.2.1. Starting up ............................................................................ 14
3.2.2. Backup control ...................................................................... 14
3.2.3. Changing the control station ................................................ 15
3.3. Display functions ............................................................................. 17
3.4. Inspecting the system’s condition ................................................... 20
3.4.1. Pre-drive inspection .............................................................. 20
3.4.2. Inspection after use .............................................................. 27
4. Maintenance ............................................................................................... 29
4.1. Oil change ....................................................................................... 30
4.2. Replacing the oil filter .................................................................... 31
4.3. Inspecting the control centres ........................................................ 33
5. Problem situations ..................................................................................... 35
6. System alarms ............................................................................................ 37
Appendix 1. Oil recommendations ................................................................. 39
Appendix 2. System configuration ................................................................. 40
Appendix 3. Electrical schema (twin installation) .......................................... 41
Appendix 4. Electrical schema (single installation) ....................................... 42
Appendix 5. Hydraulic diagram (twin installation) ........................................ 43
Appendix 6. Hydraulic diagram (single installation) ...................................... 44
Introduction
Operation and maintenance manual IO
IO/000/EN/1.3.0 1
1. Introduction
Congratulations on purchasing a new Alamarin-Jet IO control system! This
manual contains important information on the operation, use and maintenance
of the unit. Please read these instructions carefully before using the unit. This
way the unit will be safe to operate.
Please retain this manual for the duration of the product's life cycle. If you lose
the manual, contact your nearest distributor for a new one. If you sell the unit,
make sure you hand over this manual to the new owner.
Please contact your nearest distributor if you have any queries regarding the
operation or maintenance of the unit.
© Alamarin-Jet Oy
Tuomisentie 16
FI-62300 Härmä, Finland
Telephone: +358 10 7745 260
Fax: +358 10 7745 269
Internet: www.alamarinjet.com
All rights reserved.
The information in this manual may not be copied, published or reproduced in
any way whatsoever, or exploited for commercial purposes, without express
written permission from Alamarin-Jet Oy.
The information in this manual is subject to change without notice. Alamarin-
Jet Oy reserves the right to modify the contents without notice.
1.1.Safety precautions
Read these instructions carefully before you operate a boat equipped with the
water jet propulsion unit or carry out any maintenance procedures. Please
also read the boat's manual. Always follow the instructions and the safety
precautions below.
• The maintenance procedures described in this manual may only be carried
out by a person who has read this manual
• Any components must be replaced with either components supplied by
Alamarin-Jet Oy or otherwise approved by Alamarin-Jet Oy
• The tools that are to be used must be clean and appropriate for the intended
purpose.
• The power supply must always be switched off at the main power switch
before carrying out maintenance procedures.
1.2.Symbols
Please refer to table 1 for a description of the symbols used in this manual.
Table 1. The symbols used in the manual
Icon Description
DANGER
Negligence in the performance of the procedure can endanger
your life.
Introduction
Operation and maintenance manual IO
2 IO/000/EN/1.3.0
Icon Description
WARNING
Negligence in the performance of the procedures can lead to
personal injury, breakdown of equipment, or serious malfunction
of the equipment.
CAUTION
The procedure involves minor danger or a possibility of minor
damage to equipment.
WARRANTY
The warranty is voided if the procedure is carried out incorrectly.
NOTE
Important notice or fact.
TIP
Additional information that facilitates the performance of work or
a procedure.
PROCEDURE ON LAND
The boat must be lifted out of the water for this procedure.
PROCEDURE IN WATER
The procedure can be carried out in water.
INDICATOR ARROW
ARROW DESCRIBING MOTION
THE BOAT’S PROPULSION ENGINE IS TURNED ON
THE INDICATED STATE/PROCEDURE IS PROHIBITED
CHECK THE CONDITION/FUNCTIONING OF THE INDICATED
COMPONENT
PRESS THE INDICATED BUTTON
ELECTRICAL POWER ON (ON), ELECTRICAL POWER OFF (OFF)
Introduction
Operation and maintenance manual IO
IO/000/EN/1.3.0 3
Icon Description
OIL LEAK
Please note that this instruction uses the terms "jet" and "jet propulsion unit".
They mainly refer to the same thing.
Introduction
Operation and maintenance manual IO
4 IO/000/EN/1.3.0
The IO control system
Operation and maintenance manual IO
IO/000/EN/1.3.0 5
2. The IO control system
Alamarin-Jet IO is a comprehensive control system compatible with AJ 230,
AJ 245, AJ 285, AJ 288 and AJ 340 jets, in both single and twin installations.
With the IO control system, the boat may be operated regardless of whether
it is driven quickly and linearly or whether it is being manoeuvred in narrow
environments, such as a harbour. A simple and intuitive control solution makes
controlling the boat natural and easy. A clear, multicolour display indicates the
state of the system and the regulating units, and makes it easier to control the
boat. The IO control system also includes a backup system for all vital control
functions.
2.1.Structure
Figure1.Structure of the IO control system
A Valve block
B Main oil reservoir and manifold
C Main control station
D E-Wheel and JS1 joystick
E Autopilot interface (optional)
F Main and backup control panels
The IO control system
Operation and maintenance manual IO
6 IO/000/EN/1.3.0
Control station
Figure2.Joystick control station
Figure3.E-Wheel control station
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