AIREDALE CR12 Manual de usuario
TECHNICAL MANUAL
CONDENSERS
CR12 - CR165 (50Hz)
12 kW - 165 kW
CR12 - CR105 (60Hz)
12 kW - 105 kW
R410A
CR50H (shown with top legs removed)
50 / 60 Hz
CR12 - CR165 50/60Hz CONDENSERS
2
Introduction
Condenser Technical Manual 6666879 V1.2.0_05_2013
Warranty, Commissioning & Maintenance
As standard, Airedale guarantees all non consumable parts only for a period of 12 months, variations tailored to suit
product and application are also available; please contact Airedale for full terms and details.
To further protect your investment in Airedale products, Airedale can provide full commissioning services,
comprehensive maintenance packages and service cover 24 hours a day, 365 days a year (UK mainland).
For a free quotation contact Airedale or your local Sales Engineer.
All Airedale products are designed in accordance with EU Directives regarding prevention of build up of water,
associated with the risk of contaminants such as Legionella.
For eective prevention of such risk it is necessary that the equipment is maintained in accordance with Airedale
recommendations.
SafeCool
In addition to commissioning, a 24 hour, 7 days a week on-call service is available throughout the year to UK mainland
sites. This service will enable customers to contact a duty engineer outside normal working hours and receive
assistance over the telephone. The duty engineer can, if necessary, attend site, usually within 24 hours or less.
Full details will be forwarded on acceptance of the maintenance agreement.
Airedale Ltd endeavours to ensure that the information in this document is correct and fairly stated, but none of the
statements are to be relied upon as a statement or representation of fact. Airedale Ltd does not accept liability for any
error or omission, or for any reliance placed on the information contained in this document. The development of Airedale
products and services is continuous and the information in this document may not be up to date. It is important to check
the current position with Airedale Ltd at the address stated. This document is not part of a contract or licence unless
expressly agreed. No part of this document may be reproduced or transmitted in any form or by any means, electronic
or mechanical, including photocopying, recording, or information storage and retrieval systems, for any purpose other
than the purchaser’s personal use, without the express written permission of Airedale Ltd.
© 2013 Airedale International Air Conditioning Limited. All rights reserved. Printed in the UK.
CAUTION
Warranty cover is not a substitute for maintenance. Warranty cover is conditional to maintenance being carried out
in accordance with the recommendations provided during the warranty period. Failure to have the maintenance
procedures carried out will invalidate the warranty and any liabilities by Airedale International Air Conditioning Ltd.
Spares
A spares list for 1, 3 and 5 years will be supplied with every unit and is also available from our Spares department on
request.
Training
As well as our comprehensive range of products, Airedale oers a modular range of Refrigeration and Air Conditioning
Training courses, for further information please contact Airedale.
Customer Services
For information, visit us at our Web Site: www.airedale.com
CR12 - CR165 50/60HzCONDENSERS
3
Condenser Technical Manual 6666879 V1.2.0_05_2013
Introduction
Health and Safety
IMPORTANT
The information contained in this manual is critical to the correct operation and maintenance of the unit and should be
read by all persons responsible for the installation, commissioning and maintenance of this Airedale unit.
Safety
The equipment has been designed and manufactured to meet international safety standards but, like any mechanical/
electrical equipment, care must be taken if you are to obtain the best results.
CAUTION
When working with any air conditioning units ensure that the electrical isolator is switched o prior to servicing or repair
work and that there is no power to any part of the equipment.
Also ensure that there are no other power feeds to the unit such as re alarm circuits, BMS circuits etc.
Electrical installation commissioning and maintenance work on this equipment should be undertaken by competent and
trained personnel in accordance with local relevant standards and codes of practice.
The refrigerant used in this range of products is classied under the COSHH regulations as an irritant, with set
Workplace Exposure Levels (WEL) for consideration if this plant is installed in conned or poorly ventilated areas.
A full hazard data sheet in accordance with COSHH regulations is available should this be required.
Protective Personal Equipment
Airedale recommends that personal protective equipment is used whilst installing, maintaining and commissioning
equipment.
Refrigerant Warning
The Airedale Easicool unit uses R410A refrigerant which requires careful attention to proper storage and handling
procedures.
Use only manifold gauge sets designed for use with R410A refrigerant. Use only refrigerant recovery units and cylinders
designed for high pressure refrigerants.
R410A must only be charged in the liquid state to ensure correct blend makeup.
The refrigerant must be stored in a clean, dry area away from sunlight and must never be stored above 50°C.
Global Warming Potential
R410A = 1900
Manual Handling
Some operations when servicing or maintaining the unit may require additional assistance with regard to manual
handling. This requirement is down to the discretion of the engineer.
Remember do not perform a lift that exceeds your ability.
EN378-1 :2008 (100 year life)
CR12 - CR165 50/60Hz CONDENSERS
4
Introduction
Condenser Technical Manual 6666879 V1.2.0_05_2013
Environmental Considerations
Environmental Policy
It is our policy to:
• Take a proactive approach to resolve environmental issues and ensure compliance with regulatory requirements
• Train personnel in sound environmental practices
• Pursue opportunities to conserve resources, prevent pollution and eliminate waste
• Manufacture products in a responsible manner with minimum impact on the environment
• Reduce our use of chemicals and minimise their release to the environment
• Measure, control and verify environmental performance through internal and external audits
• Continually improve our environmental performance
CE Directive
Airedale certify that the equipment detailed in this manual conforms with the following EC Directives:
Electromagnetic Compatibility Directive (EMC) 2004/108/EC
Low Voltage Directive (LVD) 2006/95/EC
Machinery Directive (MD) 89/392/EEC version 2006/42/EC
Pressure Equipment Directive (PED) 97/23/EC
To comply with these directives appropriate national & harmonised standards have been applied. These are listed on the
Declaration of Conformity, supplied with each product.
CR12 - CR165 50/60HzCONDENSERS
Contents
Warranty, Commissioning & Maintenance 2
Customer Services 2
Health and Safety 3
Manual Handling 3
Environmental Considerations 4
Environmental Policy 4
General Description 6
Nomenclature 6
Introduction 6
Fan & Motor Assembly 8
Refrigeration 8
Electrical 8
Head Pressure Control (Variable) 8
Electronically Commutated (EC) Fan Motor 9
Installation Data 10
Unit Lifting - Condenser 18
Re-Orientation To Vertical Discharge 20
Positioning 21
Mounting 21
Siting Recommendations 21
Pipework Connections 21
Pipe Lengths 22
Pipework Installation - Good Practices 22
Electrical Data 24
Technical Data 25
Performance Data 25
Mechanical Data 27
Electrical Data - 0 30
Electrical Data - 1 32
Electrical Data - 2 33
Noise Data - Horizontal 35
Noise Data - Vertical 36
Commissioning Procedure 37
Start-Up 37
Operating Limits 39
Control Device Adjustment 39
Commissioning Data 41
Refrigerant Charging 41
Maintenance 43
3 MONTHS 43
12 MONTHS 43
5
Condenser Technical Manual 6666879 V1.2.0_05_2013
Introduction
CR12 - CR165 50/60Hz CONDENSERS
CR
12
H
CR
Condenser - R410A
12 – 165
Model Size (Expressed as Total Heat Rejection in kW)
H
Horizontal Air Discharge
V
Vertical Air Discharge
General Description
Nomenclature
Introduction
This range of Air Cooled Condensers is available in 16 model sizes with total heat rejection 12 -165kW.
Custom designed for a small footprint, low sound level, slimline and aesthetically pleasing appearance.
Available in either horizontal or vertical air discharge orientation, please specify at order.
All units are despatched following extensive leak and pressure testing and carry a holding charge of inert gas.
The range has been designed and optimised for operation with ozone benign refrigerant R410A.
50Hz
The range covers condensers from CR12-CR165
60Hz
This range covers condensers from CR12 - CR105
6
Introduction
Condenser Technical Manual 6666879 V1.2.0_05_2013
CR12 - CR165 50/60HzCONDENSERS
Construction
Unit cabinets are manufactured from galvanised sheet steel coated with epoxy baked powder paint to provide a durable
nish.
Standard unit colour shall be Light Grey (RAL 7035).
Dual position xing legs are supplied attached to the unit via captive bolts and shake proof washers.
Horizontal Air Discharge
As standard, unit legs are attached and delivered in the horizontal air discharge mode as are the isolator and fan speed
controller.
The legs attached to the top of the unit are for lifting and stacking and may be removed and stored safely if not required.
General Description
IMPORTANT
Only 2 units may be stacked together.
Vertical Air Discharge
As standard, unit legs are attached and delivered in the horizontal air discharge mode and can be repositioned on site to
oer vertical air discharge mode.
IMPORTANT
To ensure the unit isolator and fan speed controller are in the correct orientation for vertical air discharge please specify
at order.
Condenser
Large surface area coil is ideally positioned to optimise airow and heat transfer, manufactured from refrigeration quality
copper tube with mechanically bonded aluminium ns.
The copper tube is internally ried for improved heat transfer.
Factory pressure tested to 45Bar.
Sweat copper pipe for brazed connection as standard.
7
Condenser Technical Manual 6666879 V1.2.0_05_2013
Introduction
CR12 - CR165 50/60Hz CONDENSERS
Fan & Motor Assembly
CR12 - CR16
Axial ow fan assembly with low noise sickle type blades.
CR22 – CR165
Axial ow fan assembly with low noise sickle type blades and bellmouth.
All Models
The external rotor ac motor allows the use of a low power output, single phase and speed controllable motor to power
the fan.
The motor has inbuilt thermal overload protection and the assembly is supplied complete with a nger guard for
protection.
Available in either horizontal or vertical air discharge orientation, please specify at order.
Refrigeration
Each unit features as standard:
• Filter drier (supplied loose)
• Holding charge of inert gas
Electrical
All electrical components are rated for all year round outdoor use.
All wiring is colour coded and numbered for identication. All units are wired in accordance with current local and
European standards.
Head Pressure Control (Variable)
Matched with Airedale Indoor Unit:
Variable head pressure control is provided by the indoor unit when standard fans or optional EC fans are selected.
For optional short case axial fan selection, the head pressure control is provided by the outdoor unit,
Unmatched Units:
Head pressure control is maintained by a modulating fan speed controller tted to the outdoor unit. The controller is
rated to IP54 for outdoor use and will operate accurately in ambient temperatures down to a minimum of -20°C.
Main Electric Isolator
A weatherproof mains isolator is tted to ensure complete unit isolation of the electrical panel during adjustment and
maintenance.
General Description
8
Introduction
Condenser Technical Manual 6666879 V1.2.0_05_2013
CR12 - CR165 50/60HzCONDENSERS
Electronically Commutated (EC) Fan Motor
Sickle bladed fan assemblies with integral long bellmouth and ngerproof grille. Incorporates external EC rotor motor
technology to provide highly accurate discreet speed control. The fans oer maximum airow performance while
keeping sound levels to a minimum.
Each fan incorporates electronically commutated DC motor control using semi-conductor modules responding to a
signal from the Airedale indoor unit.
EC motors are DC motors with integrated ac to DC conversion; this gives the exibility of connecting to ac mains with
the eciency and simple speed control of a DC motor. The EC fan oers signicant power reduction in comparison
with equivalent ac fan at both full and modulated fan speeds. The inbuilt EC fan control module allows for fan speed
modulation from 15-100%, the modulating range of a standard ac fan is typically 40-100% of full fan speed.
IMPORTANT
All fans are supplied pre-programmed to a head pressure setpoint of 26 barg and proportional band setpoint of 6 barg.
For alternative settings, please specify at order.
Short Case Axial Fans
Short case axial fans can be supplied for indoor installations where discharge air requires to be ducted to an outdoor
location. The fans will meet duty plus 75Pa of external static pressure.
Head pressure control is maintained by a modulating fan speed controller tted to the outdoor unit. The controller is
rated to IP54 for outdoor use and will operate accurately in ambient temperatures down to a minimum of -20°C.
Corrosion Resistant Coated Coils
For aggressive atmospheres a corrosion resistant coating can be applied to the aluminium ns.
Head Pressure Control
(On / O) Head pressure control is maintained via a factory tted on/o pressure switch rated to IP54 for outdoor
use as standard. Good control with ambients down to 0°C, below this temperature variable speed controllers are
recommended.
The head pressure is factory set to 26 barg (377 psig).
Shut O Valves
Where unit isolation for easier maintenance is required, shut o valves can be supplied loose for on site tment.
Coil Guards
Protective mesh guards can be tted to each of the outer coils to protect against damage.
General Description
9
Condenser Technical Manual 6666879 V1.2.0_05_2013
Introduction
CR12 - CR165 50/60Hz CONDENSERS
Dimensions - Horizontal
IMPORTANT
Unit diagrams can be supplied on request.
The legs attached to the top of the unit are for lifting and stacking and may be removed and stored safely if not required.
Only 2 units may be stacked together.
Diagram illustrated in mm
(1) Airow
(2) Minimum Clearances
(3) 12.7mm xing hole
(4) Mains Electric Isolator
(5) Service connections to left hand side of the unit:
a = Liquid Outlet (ALWAYS above (b))
b = Discharge Gas Inlet
(6) Top brackets may be used to secure unit of similar
size on top, using, 2 x 12.7mm xing holes
Standard Condenser Fan (CR12 - CR30 Shown)
Installation Data
DIMENSIONS (mm) WEIGHTS (kg)
Standard Fan Fan Options Standard AC Fan Optional EC Fan Optional SCAF
SCAF EC
ABC D E B B
CR12 907 972 1000 845 700 62 67 67 67 67
CR16 907 972 1000 845 700 70 76 75 76 75
CR22 1102 1167 1000 1040 700 77 83 88 83 88
CR30 1102 1167 1000 1040 700 90 96 101 96 101
CAUTION
A vertical air discharge unit is recommended for installation in windy locations or wherever a horizontal airow would be
obstructed.
10 Condenser Technical Manual 6666879 V1.2.0_05_2013
Installation
Otros manuales para CR12
1
Este manual sirve para los siguientes modelos
2
Tabla de contenidos
Otros manuales de Acondicionador de aire de AIREDALE
AIREDALE
AIREDALE ET05D Manual de usuario
AIREDALE
AIREDALE CR12 Manual de usuario
AIREDALE
AIREDALE Artus ARC66-21PE1H-7 Manual de instrucciones
AIREDALE
AIREDALE CUS12 Manual de usuario
AIREDALE
AIREDALE EasiCool Manual de usuario
AIREDALE
AIREDALE Artus Manual de usuario
AIREDALE
AIREDALE CR12 - CR165 Manual de usuario
AIREDALE
AIREDALE UCFC160D-6/2 Manual de usuario
AIREDALE
AIREDALE CSD 18 Manual de usuario
AIREDALE
AIREDALE ET05D Manual de usuario
